Winding device for carpet production
By designing the material guide mechanism and the compression mechanism in the carpet coiling device, the problem of fibers and wool balls being involved during carpet winding is solved, and the surface of the carpet is cleaned and compacted is achieved, and the quality of carpet production is improved.
Patent Information
- Application Number
- CN202422012030.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When the existing carpet coiling device is wound, the fibers and wool balls on the surface of the carpet are easily rolled into it, resulting in the rolled carpet rolling with more fiber wool balls and other debris, affecting the production quality of the carpet.
A coiling device for carpet production is designed, including a material guide mechanism and a pressing mechanism. The material guide mechanism removes fibers and wool balls on the surface of the carpet by rotating the guide roller and the cleaning assembly installed on the machine; the compression mechanism drives the pressure roller to tighten the carpet to prevent the carpet from loosening.
It effectively avoids the winding of the carpet wrapped with fiber wool balls and other debris, improves the production quality of the carpet and ensures the smooth progress of the coiling process.
Smart Images

Figure CN222974476U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling-up devices, in particular to a rolling-up device for carpet production. Background Art
[0002] Carpet is a floor covering made of natural fibers such as cotton, linen, wool, silk, grass yarn, or chemical synthetic fibers, which is knitted, planted, or woven by hand or mechanical processes. It is one of the arts and crafts with a long history and tradition in the world. When producing carpets, they need to be rolled up, so a rolling device is needed.
[0003] Application No. CN202121222913.X discloses a winding device for carpet production, including a conveyor belt, a support frame and a base. A conveyor belt is arranged on one side of the top of the base, a leveling mechanism is arranged on the top of the conveyor belt, a guide structure is arranged at one end of the conveyor belt, a support frame is arranged on the other side of the top of the base, a winding shaft is arranged on the top of the support frame, a control box is arranged on one side of the support frame, a driving motor is arranged inside the control box, a shielding structure is arranged on the other side of the support frame, a leveling mechanism is arranged above the conveyor belt, a movable screw rod passes through the top of the bracket and is threadedly connected. When in use, the screw rod is rotated to control the fixed plate to move up or down, and the electric heating plate moves to a suitable position with the fixed plate. When in use, the carpet delivered by the conveyor belt is ironed to keep the carpet flat for subsequent winding work and aesthetics after winding.
[0004] When the existing carpet rolling device rolls the carpet into a roll, fibers and hair balls on the surface of the carpet are easily rolled in, so that the wound carpet roll often carries a large amount of fiber hair balls and other debris, affecting the production quality of the carpet.
[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0006] The purpose of the utility model is to provide a carpet production reeling device which can effectively solve the above technical problems.
[0007] In order to achieve the purpose of this utility model, the following technical solutions are adopted:
[0008] A reeling device for carpet production, comprising: a machine platform, a reeling drum, and a power source for driving the reeling drum to rotate, characterized in that a material guiding mechanism for guiding the carpet when it is reeled in, and a pressing mechanism for pressing the carpet when it is reeled in;
[0009] The material guiding mechanism comprises: a material guiding roller rotatably mounted on the machine platform, and a cleaning component for cleaning fibers and hair balls on the surface of the carpet.
[0010] Further, the cleaning component includes: a mounting shell, a cylinder three fixedly installed inside the mounting shell, a movable plate fixedly installed at the movable end of the cylinder three, fixed teeth fixedly installed on the movable plate, a limiting member for limiting the movement of the movable plate, and a moving member for driving the mounting shell to move.
[0011] Further, the limiting member includes: a rolling member rotatably installed on the movable plate, and a limiting groove opened inside the mounting shell; the rolling member is rotatably installed in the limiting groove.
[0012] Further, the moving member includes: a cylinder two hingedly installed between the machine table and the mounting shell, and a guiding member for guiding the movement of the mounting shell.
[0013] Further, the guiding member includes: a guide rail fixedly installed on the machine table, and a slider fixedly installed on the mounting shell; the slider is slidably installed on the guide rail.
[0014] Further, the cleaning component further includes: a cleaning plate;
[0015] The cleaning plate is fixedly installed inside the mounting shell, through holes matching the fixed teeth are opened on the cleaning plate, and the fixed teeth are movably installed in the through holes.
[0016] Further, the pressing mechanism includes: a linkage frame hingedly installed on the machine table, a cylinder one for driving the linkage frame to move, and a pressing roller for pressing the carpet; the cylinder one is hingedly installed between the machine table and the linkage frame.
[0017] Further, an installation groove is opened on the linkage frame, the pressing roller is movably installed in the installation groove, and an anti-slip member is fixedly installed on the pressing roller.
[0018] Compared with the prior art, the present utility model has the following beneficial effects:
[0019] For a carpet production winding device of the present utility model, through the arrangement of the cleaning component, fibers and fuzz balls on the surface of the carpet can be scraped off, avoiding the problem that the wound carpet roll often wraps a large number of sundries such as fiber fuzz balls, which affects the production quality of the carpet. Description of the Drawings
[0020] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model.
[0021] Figure 1 It is a three-dimensional schematic diagram of a carpet production winding device of the present utility model.
[0022] Figure 2Schematic three-dimensional structure diagram of a coiling device for carpet production according to the present utility model.
[0023] Figure 3 A coiling device for carpet production according to the present utility model Figure 2 Enlarged view of part A in
[0024] Figure 4 Cross-sectional plan view of the component mounting shell of a coiling device for carpet production according to the present utility model.
[0025] In the figure: 1, machine table; 2, coiling cylinder; 3, first cylinder; 4, linkage frame; 5, pressure roller; 6, guide roller; 7, mounting shell; 8, power source; 9, second cylinder; 10, guide rail; 11, slider; 12, third cylinder; 13, movable plate; 14, fixed teeth; 15, rolling parts; 16, cleaning plate; 17, anti-slip parts. Detailed implementation manners
[0026] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are some but not all of the embodiments of the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "transverse", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0028] As Figures 1 to 4 shown, a coiling device for carpet production according to the present utility model includes: a machine table 1, a coiling cylinder 2 rotatably mounted on the machine table 1, and a power source 8 for driving the coiling cylinder 2 to rotate. It is characterized in that it further includes a feeding mechanism for guiding the carpet during coiling and a pressing mechanism for pressing the carpet during coiling.
[0029] The power source 8 in this application is preferably: a motor unit; the winding drum 2 is driven to rotate by the power source 8, so that the carpet can be wound up.
[0030] The material guiding mechanism includes: a material guiding roller 6 rotatably installed on the machine table 1, and the carpet can be guided by the material guiding roller 6. There are two material guiding rollers 6, which are arranged up and down, and a cleaning component for removing the fibers and hair balls on the surface of the carpet. There are two cleaning components, which respectively correspond to the adjacent material guiding rollers 6; the cleaning component includes: a mounting shell 7, a cylinder three 12 fixedly installed in the mounting shell 7, a movable plate 13 fixedly installed at the movable end of the cylinder three 12, a fixed tooth 14 fixedly installed on the movable plate 13, a limiting member for limiting the movement of the movable plate 13, and a moving member for driving the mounting shell 7 to move; the moving member includes: a cylinder two 9 hinged between the machine table 1 and the mounting shell 7, and a guiding member for guiding the movement of the mounting shell 7.
[0031] When winding up the carpet, first pass the carpet through between the upper material guiding roller 6 and the mounting shell 7, then through between the lower material guiding roller 6 and the mounting shell 7, and then wind it on the winding drum 2. At this time, start the cylinder three 12 to extend, drive the movable plate 13 to move through the cylinder three 12, and the movable plate 13 drives the fixed tooth 14 to move, so that the fixed tooth 14 moves to the outside of the mounting shell 7. Then start the cylinder two 9, drive the mounting shell 7 to approach the material guiding roller 6 through the cylinder two 9, so as to drive the fixed tooth 14 to approach the material guiding roller 6, and further make the fixed tooth 14 abut against the surface of the carpet. When the winding drum 2 winds up the carpet, it can drive the carpet to move. When the carpet passes through the material guiding roller 6 and the mounting shell 7, through the setting of the fixed tooth 14, the fibers and hair balls on the surface of the carpet can be scraped off, avoiding the problem that the wound carpet roll often wraps a lot of sundries such as fiber hair balls, which affects the production quality of the carpet.
[0032] Since there are two cleaning components, which respectively correspond to the adjacent material guiding rollers 6, the two sides of the carpet can be cleaned, so as to realize the comprehensive cleaning of the carpet and improve the production quality of the carpet.
[0033] The fixed tooth 14 is set in a tooth shape, and a plurality of fixed teeth 14 are distributed in a rectangular array on the movable plate 13, so that the fibers and hair balls on the surface of the carpet are wound around the fixed teeth 14, so as to effectively remove the fibers and hair balls on the surface of the carpet and further improve the production quality of the carpet.
[0034] The limiting member includes: a rolling member 15 rotatably installed on the movable plate 13. The rolling member 15 is preferably: a bull's eye ball, so that the movement of the movable plate 13 is smoother, and a limiting groove is opened in the mounting shell 7; the rolling member 15 is rotatably installed in the limiting groove.
[0035] When the movable plate 13 moves, it can drive the rolling member 15 to roll inside the limiting groove, thereby limiting the movement of the movable plate 13 when it moves, so that the movable plate 13 will not shift, and the moving process is more stable.
[0036] The guiding member includes: a guide rail 10 fixedly installed on the machine table 1, and a slider 11 fixedly installed on the mounting shell 7; the slider 11 is slidably installed on the guide rail 10.
[0037] When the mounting shell 7 moves, it can drive the slider 11 to slide on the guide rail 10. Through the mutual cooperation of the guide rail 10 and the slider 11, the mounting shell 7 can be guided to prevent the mounting shell 7 from shifting when it moves, and the stability during the movement of the mounting shell 7 is improved.
[0038] The cleaning component further includes: a cleaning plate 16; the cleaning plate 16 is fixedly installed inside the mounting shell 7, and through holes matching the fixing teeth 14 are formed on the cleaning plate 16, and the fixing teeth 14 are movably installed in the through holes.
[0039] After the carpet winding is completed, start the cylinder three 12 to shorten, thereby driving the movable plate 13 to move. The movable plate 13 drives the fixing teeth 14 to move into the mounting shell 7. Through the arrangement of the cleaning plate 16, the fibers and wool balls wound on the fixing teeth 14 can be blocked outside the mounting shell 7. When the fixing teeth 14 completely move into the mounting shell 7, the fibers and wool balls are separated from the fixing teeth 14, thereby realizing the automatic removal of the fibers and wool balls wound on the fixing teeth 14, eliminating the need for manual removal, saving time and effort, improving work efficiency, and preparing for subsequent use.
[0040] After the fixing teeth 14 move into the mounting shell 7, through the arrangement of the mounting shell 7, the fixing teeth 14 can be protected when not in use, preventing the fixing teeth 14 from being deformed by collision, thereby increasing the service life of the fixing teeth 14.
[0041] The pressing mechanism includes: a linkage frame 4 hingedly installed on the machine table 1, a cylinder one 3 driving the linkage frame 4 to move, and a pressure roller 5 pressing the carpet; the cylinder one 3 is hingedly installed between the machine table 1 and the linkage frame 4; an installation groove is formed on the linkage frame 4, and the pressure roller 5 is movably installed in the installation groove, and an anti-slip member 17 is fixedly installed on the pressure roller 5.
[0042] When the winding drum 2 winds the carpet, start the cylinder one 3 to drive the linkage frame 4 to approach the winding drum 2. The linkage frame 4 drives the pressure roller 5 to approach the winding drum 2, so that the pressure roller 5 abuts on the surface of the carpet. And as the carpet is continuously wound, the cylinder one 3 continuously adjusts the position of the pressure roller 5, so that the pressure roller 5 always abuts on the surface of the carpet, thereby realizing the pressing of the carpet and preventing the carpet from loosening during winding, which affects the winding effect.
[0043] Working principle: When in use, first pass the carpet through between the upper material guiding roller 6 and the mounting shell 7, then through between the lower material guiding roller 6 and the mounting shell 7, and then wind it on the winding cylinder 2. At this time, start the third cylinder 12 to extend, drive the movable plate 13 to move through the third cylinder 12, and the movable plate 13 drives the fixed teeth 14 to move, so that the fixed teeth 14 move to the outside of the mounting shell 7. At this time, start the second cylinder 9, drive the mounting shell 7 to approach the material guiding roller 6 through the second cylinder 9, thereby driving the fixed teeth 14 to approach the material guiding roller 6, and further making the fixed teeth 14 abut against the surface of the carpet. When the winding cylinder 2 winds the carpet, it can drive the carpet to move. When the carpet passes through the material guiding roller 6 and the mounting shell 7, due to the arrangement of the fixed teeth 14, the fibers and wool balls on the surface of the carpet can be scraped off, avoiding the problem that the wound carpet roll often wraps a lot of sundries such as fiber wool balls, which affects the production quality of the carpet.
[0044] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0045] It should be understood that those skilled in the art can make improvements or transformations according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present utility model.
Claims
1. A carpet production reeling device, comprising: The machine platform, the winding drum, and the power source for driving the winding drum to rotate are characterized by a material guiding mechanism for guiding the carpet when it is rolled up, and a pressing mechanism for pressing the carpet when it is rolled up; The material guiding mechanism comprises: a material guiding roller rotatably mounted on the machine platform, and a cleaning component for cleaning fibers and hair balls on the surface of the carpet.
2. A carpet production reeling device as claimed in claim 1, characterized in that: The cleaning component includes: a mounting shell, a cylinder three fixedly mounted in the mounting shell, a movable plate fixedly mounted on the movable end of the cylinder three, a fixed tooth fixedly mounted on the movable plate, a limiting member for limiting the position of the movable plate when it moves, and a moving member for driving the mounting shell to move.
3. A carpet production reeling device as claimed in claim 2, characterized in that: The limiting member comprises: a rolling member rotatably mounted on the movable plate, and a limiting groove opened in the mounting shell; the rolling member is rollingly mounted in the limiting groove.
4. A carpet production reeling device as claimed in claim 2, characterized in that: The moving part comprises: a cylinder 2 hingedly installed between the machine platform and the mounting shell, and a guide part for guiding the mounting shell when it moves.
5. A carpet production reeling device as claimed in claim 4, characterized in that: The guide member comprises: a guide rail fixedly mounted on the machine platform, and a slider fixedly mounted on the mounting shell; the slider is slidably mounted on the guide rail.
6. A carpet production reeling device as claimed in claim 2, characterized in that: The cleaning assembly also includes: a cleaning plate; The cleaning plate is fixedly installed in the installation shell, a through hole matching the fixed tooth is opened on the cleaning plate, and the fixed tooth is movably installed in the through hole.
7. A carpet production reeling device as claimed in claim 1, characterized in that: The pressing mechanism comprises: a linkage frame hingedly mounted on the machine platform, a cylinder 1 driving the linkage frame to move, and a pressing roller for pressing the carpet; the cylinder 1 is hingedly mounted between the machine platform and the linkage frame.
8. A carpet production reeling device as claimed in claim 7, characterized in that: The linkage frame is provided with a mounting groove, the pressure roller is movably mounted in the mounting groove, and an anti-slip part is fixedly mounted on the pressure roller.
Citation Information
Patent Citations
Winding device for carpet production
CN214827698U