Automatic deviation rectifying equipment for carpet finished product winding processing

Abstract

The automatic deviation rectifying equipment for carpet finished product winding processing comprises a shell, a supporting frame and an electric guide rail, the bottom of the shell is fixedly connected with the top of the supporting frame, the bottom of the interior of the shell is fixedly connected with the bottom of the electric guide rail, and the top of an electric guide rail moving block is fixedly connected with the bottom of a mounting frame. The interior of the mounting frame is fixedly connected with the surface of the auxiliary roller, and deviation rectifying sensors located on the back face of the mounting frame are fixedly connected to the two sides of the interior of the shell. According to the carpet deviation rectifying device, the controller and the deviation rectifying sensor are arranged to control the electric guide rail, preliminary deviation rectifying is conducted on a carpet through the electric guide rail, the installation frame and the auxiliary roller, the deviation size of the carpet is reduced, and the carpet is further rectified through the compressed spring, the limiting roller and the supporting roller; due to the fact that the controller and the compressed spring are used for controlling the electric guide rail and the limiting roller to move, manual control of workers is not needed, and the deviation rectifying device has an automatic function.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet processing, in particular to an automatic deviation rectification device for carpet finished product winding and processing. Background Technique

[0002] A carpet is a household item laid on the ground for decoration and comfort. It is usually made of various materials such as wool, silk, chemical fiber, cotton, etc., and has a variety of colors and patterns, which can be selected according to personal preferences and home styles. Before packaging the carpet, the carpet will be wound to reduce its volume. To ensure that the carpet is wound neatly, a deviation rectification device will be used to rectify the carpet at this time. For example, a deviation rectification mechanism of a carpet tufting machine with the authorization announcement number 219193934U includes a carpet tufting machine body. One side of the carpet tufting machine body is fixedly connected with a base. A rotating rod is movably connected to the upper surface of the base. One end of the rotating rod passes through the base and is fixedly connected with a connecting frame. Limiting ports are opened on both sides of the connecting frame. Sliders are movably connected in the limiting ports. A pressure roller is movably connected between the two sliders. One side of the carpet tufting machine body is fixedly connected with a table board, and the table board is in contact with the pressure roller. The utility model can not only flexibly correct the carpet in time through the pressure roller, and does not need to turn off the running state of the carpet tufting machine body, but also can make the pressure roller fit the carpet surface by moving the slider, thereby controlling the extrusion state of the pressure roller on the carpet. It can also improve the stability of the connecting frame during rotation through the cooperation of the connecting plate and the rotating block, and improve the practicability of the mechanism.

[0003] For the above related technologies, there are the following defects. Since the deviation rectification device does not have an automatic function, when the deviation rectification device rectifies the carpet, workers need to manually rotate the connecting rod to rectify the carpet, which increases the labor intensity of the workers, and it is easy for the workers to fail to rectify the carpet in time due to distraction or other reasons.

[0004] Therefore, it is necessary to design and transform the deviation rectification device to effectively prevent the phenomenon that it does not have an automatic function. Summary of the Invention

[0005] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide an automatic deviation rectification device for carpet finished product winding and processing, which has the advantage of enabling the deviation rectification device to have an automatic function, and solves the problem that the deviation rectification device does not have an automatic function.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: An automatic deviation rectification device for carpet finished product winding and processing, including a housing, a support frame, an electric guide rail, a mounting frame and an auxiliary roller;

[0007] The bottom of the outer shell is fixedly connected to the top of the support frame. The bottom inside the outer shell is fixedly connected to the bottom of the electric guide rail. The top of the moving block of the electric guide rail is fixedly connected to the bottom of the mounting frame. The inside of the mounting frame is fixedly connected to the surface of the auxiliary roller.

[0008] On both sides inside the outer shell, there are fixedly connected deviation correction sensors located on the back of the mounting frame. The right side of the outer shell is fixedly connected to a controller. The controller penetrates the outer shell through a signal line and is electrically connected to the deviation correction sensors and the electric guide rail respectively. Inside the outer shell, there is a support roller movably connected to the back of the deviation correction sensors. At the top inside the outer shell, there is a compression spring fixedly connected. The bottom of the compression spring is movably connected to a limiting roller through a connecting frame. The limiting roller is aligned with the support roller.

[0009] As a preferred embodiment of the present invention, a fixing frame is fixedly connected to the bottom inside the outer shell. The top of the fixing frame is fixedly connected to a support plate. The top of the support plate is movably connected to the bottom of the support roller.

[0010] As a preferred embodiment of the present invention, an installation groove is formed in the top of the support plate. Inside the installation groove, there is a roller movably connected. The top of the roller extends outside the installation groove and is movably connected to the bottom of the support roller.

[0011] As a preferred embodiment of the present invention, limiting grooves are formed on both sides inside the outer shell. On both sides of the connecting frame of the limiting roller, there are fixedly connected limiting blocks. The outer sides of the limiting blocks extend into the inside of the limiting grooves.

[0012] As a preferred embodiment of the present invention, a guide rod is fixedly connected to the inside of the outer shell at the top of the mounting frame. The outside of the guide rod is slidably connected to a sliding block. The bottom of the sliding block is fixedly connected to the top of the mounting frame.

[0013] As a preferred embodiment of the present invention, a positioning frame is fixedly connected to the top of the outer shell. Inside the positioning frame, there is an electronic level fixedly connected. The top of the electronic level extends outside the positioning frame.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. By setting a controller and deviation correction sensors, the electric guide rail is controlled. Through the electric guide rail, the mounting frame and the auxiliary roller, the carpet is initially corrected, reducing the deviation size of the carpet. The compression spring, the limiting roller and the support roller are used to further correct the carpet. Since the controller and the compression spring are used to control the movement of the electric guide rail and the limiting roller, there is no need for manual control by workers, making the deviation correction device have an automatic function.

[0016] 2. The utility model supports the support roller by arranging a fixing frame and a supporting plate, sharing the pressure received by the support roller, and preventing the support roller from being bent and deformed due to long-term extrusion. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of the utility model;

[0018] Figure 2 It is a three-dimensional view of partial parts of the mounting frame of the utility model;

[0019] Figure 3 It is a three-dimensional view of partial parts of the outer shell of the utility model;

[0020] Figure 4 It is a three-dimensional view of partial parts of the limiting roller of the utility model;

[0021] Figure 5 It is a three-dimensional view of partial parts of the supporting plate of the utility model.

[0022] In the figure: 1. Outer shell; 2. Support frame; 3. Electric guide rail; 4. Mounting frame; 5. Auxiliary roller; 6. Deviation correction sensor; 7. Controller; 8. Support roller; 9. Compression spring; 10. Limiting roller; 11. Fixing frame; 12. Supporting plate; 13. Mounting groove; 14. Roller; 15. Limiting groove; 16. Limiting block; 17. Guide rod; 18. Sliding block; 19. Positioning frame; 20. Electronic level. Detailed Embodiment

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] As Figures 1 to 5 shown, an automatic deviation correction device for carpet finished product winding processing provided by the present utility model includes an outer shell 1, a support frame 2, an electric guide rail 3, a mounting frame 4, and an auxiliary roller 5;

[0025] The bottom of the outer shell 1 is fixedly connected to the top of the support frame 2, the bottom of the inner part of the outer shell 1 is fixedly connected to the bottom of the electric guide rail 3, the top of the moving block of the electric guide rail 3 is fixedly connected to the bottom of the mounting frame 4, and the inner part of the mounting frame 4 is fixedly connected to the surface of the auxiliary roller 5;

[0026] On both sides inside the housing 1, there are deviation correction sensors 6 fixedly connected to the back of the mounting bracket 4. On the right side of the housing 1, there is a controller 7 fixedly connected. The controller 7 penetrates the housing 1 through a signal line and is electrically connected to the deviation correction sensor 6 and the electric guide rail 3 respectively. Inside the housing 1, there is a support roller 8 movably connected to the back of the deviation correction sensor 6. At the top inside the housing 1, there is a compression spring 9 fixedly connected. The bottom of the compression spring 9 is movably connected to a limiting roller 10 through a connecting frame, and the limiting roller 10 is aligned with the support roller 8.

[0027] Reference Figure 5 , at the bottom inside the housing 1, there is a fixing frame 11 fixedly connected. At the top of the fixing frame 11, there is a supporting plate 12 fixedly connected. The top of the supporting plate 12 is movably connected to the bottom of the support roller 8.

[0028] As a technical optimization scheme of the present utility model, by setting the fixing frame 11 and the supporting plate 12, the support roller 8 is supported to share the pressure received by the support roller 8, and to prevent the support roller 8 from being bent and deformed due to long-term extrusion.

[0029] Reference Figure 5 , on the top of the supporting plate 12, there is an installation groove 13 opened. Inside the installation groove 13, there is a roller 14 movably connected. The top of the roller 14 extends outside the installation groove 13 and is movably connected to the bottom of the support roller 8.

[0030] As a technical optimization scheme of the present utility model, by setting the installation groove 13 and the roller 14, it is avoided that the supporting plate 12 directly contacts the support roller 8, so that friction occurs between the supporting plate 12 and the support roller 8. By using the characteristics of rolling friction of the roller 14, the service lives of the supporting plate 12 and the support roller 8 are prolonged.

[0031] Reference Figure 4 , on both sides inside the housing 1, there are limiting grooves 15 opened. On both sides of the connecting frame of the limiting roller 10, there are limiting blocks 16 fixedly connected. The outer sides of the limiting blocks 16 extend into the inside of the limiting grooves 15.

[0032] As a technical optimization scheme of the present utility model, by setting the limiting grooves 15 and the limiting blocks 16, the limiting roller 10 is guided and limited to prevent the limiting roller 10 from shifting, thus affecting the deviation correction effect of the deviation correction device on the carpet.

[0033] Reference Figure 2 , inside the housing 1, there is a guide rod 17 fixedly connected to the top of the mounting bracket 4. The outside of the guide rod 17 is slidably connected with a sliding block 18, and the bottom of the sliding block 18 is fixedly connected to the top of the mounting bracket 4.

[0034] As a technical optimization solution of the present utility model, by providing a guide rod 17 and a sliding block 18, the mounting bracket 4 is limited and protected to prevent the mounting bracket 4 from tilting, thereby affecting the effect of the deviation rectifying device on carpet deviation rectification.

[0035] Reference Figure 2 , a positioning bracket 19 is fixedly connected to the top of the housing 1, an electronic level 20 is fixedly connected inside the positioning bracket 19, and the top of the electronic level 20 extends to the outside of the positioning bracket 19.

[0036] As a technical optimization solution of the present utility model, by providing a positioning bracket 19 and an electronic level 20, the deviation rectifying device is detected, which is convenient for workers to check in real time whether the deviation rectifying device is in a horizontal state, and to prevent the deviation rectifying device from affecting its effect on carpet deviation rectification due to tilting.

[0037] The working principle and usage process of the present utility model: During use, the carpet first enters the housing 1 and passes through the mounting bracket 4 and extends out from the rear of the housing 1. When the carpet passes through the deviation rectifying sensor 6, the deviation rectifying sensor 6 will detect the carpet. When it detects that the carpet is offset, it will send a signal to the controller 7. After receiving the signal, the controller 7 will start the electric guide rail 3. The electric guide rail 3 drives the mounting bracket 4 to move left and right through the moving block to perform preliminary deviation rectification on the carpet. At the same time, the limiting roller 10 moves downward under the push of the compression spring 9, and cooperates with the supporting roller 8 to squeeze the carpet. Since both ends of the limiting roller 10 are inclined plates, the limiting roller 10 uses the inclined surface to squeeze and push the carpet to further perform deviation rectification on the carpet. Since there is no need for workers to manually control the deviation rectifying device, the labor intensity of workers is reduced.

[0038] In summary: For this automated deviation rectifying device for carpet finished product winding and processing, by providing a controller 7 and a deviation rectifying sensor 6, the electric guide rail 3 is controlled. Through the electric guide rail 3, the mounting bracket 4 and the auxiliary roller 5, preliminary deviation rectification is performed on the carpet to reduce the carpet offset size. The compression spring 9, the limiting roller 10 and the supporting roller 8 are used to further perform deviation rectification on the carpet. Since the controller 7 and the compression spring 9 are used to control the movement of the electric guide rail 3 and the limiting roller 10, there is no need for manual control by workers, enabling the deviation rectifying device to have an automated function.

[0039] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0040] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic deviation-correcting device for winding finished carpet products, characterized in that: It comprises a housing (1), a support frame (2), an electric guide rail (3), a mounting frame (4) and an auxiliary roller (5); The bottom of the shell (1) is fixedly connected to the top of the support frame (2), the bottom of the interior of the shell (1) is fixedly connected to the bottom of the electric guide rail (3), the top of the moving block of the electric guide rail (3) is fixedly connected to the bottom of the mounting frame (4), and the interior of the mounting frame (4) is fixedly connected to the surface of the auxiliary roller (5); Both sides of the shell (1) are fixedly connected to the deflection correction sensors (6) located on the back of the mounting frame (4); the right side of the shell (1) is fixedly connected to the controller (7); the controller (7) passes through the shell (1) through a signal line and is electrically connected to the deflection correction sensor (6) and the electric guide rail (3) respectively; the inside of the shell (1) is movably connected to the support roller (8) located on the back of the deflection correction sensor (6); the top of the shell (1) is fixedly connected to the compression spring (9); the bottom of the compression spring (9) is movably connected to the limit roller (10) through the connecting frame; the limit roller (10) is aligned with the support roller (8).

2. The automatic deviation-correcting equipment for winding of finished carpet products according to claim 1, characterized in that: The bottom of the interior of the shell (1) is fixedly connected to a fixing frame (11), the top of the fixing frame (11) is fixedly connected to a supporting plate (12), and the top of the supporting plate (12) is movably connected to the bottom of the supporting roller (8).

3. The automatic deviation-correcting equipment for winding of finished carpet products according to claim 2, characterized in that: A mounting groove (13) is provided at the top of the support plate (12), a roller (14) is movably connected inside the mounting groove (13), and the top of the roller (14) extends to the outside of the mounting groove (13) and is movably connected to the bottom of the support roller (8).

4. The automatic deviation-correcting equipment for winding of finished carpet products according to claim 1, characterized in that: Limiting grooves (15) are provided on both sides of the interior of the housing (1), and limiting blocks (16) are fixedly connected to both sides of the limiting roller (10) connecting frame, and the outer sides of the limiting blocks (16) extend into the interior of the limiting grooves (15).

5. The automatic deviation-correcting equipment for finished carpet winding processing according to claim 1 is characterized by: The interior of the housing (1) is fixedly connected to a guide rod (17) located at the top of the mounting frame (4), the exterior of the guide rod (17) is slidably connected to a sliding block (18), and the bottom of the sliding block (18) is fixedly connected to the top of the mounting frame (4).

6. The automatic deviation-correcting equipment for finished carpet winding processing according to claim 1, characterized in that: A positioning frame (19) is fixedly connected to the top of the housing (1), an electronic level (20) is fixedly connected to the interior of the positioning frame (19), and the top of the electronic level (20) extends to the outside of the positioning frame (19).

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