Flattening device with new material pollution prevention structure
By designing a flattening device with a structure that prevents new material pollution, the coordinated work of multiple components is solved, and the problem that carbon fiber materials cannot be smoothed quickly and kept surface clean during the manufacturing process, achieving efficient flattening and cleaning of the material surface, improving processing accuracy and product performance.
Patent Information
- Application Number
- CN202422037767.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the manufacturing process, carbon fiber materials need to keep the surface clean and flat to ensure their excellent physical properties and appearance quality. However, if the material cannot flatten quickly, it will affect the subsequent processing process, resulting in reduced processing accuracy, unstable finished product size and concentrated stress.
A flattening device with a structure that prevents new material pollution is designed, including side frames, adjustment frames, front guide rollers, guide rollers, rear guide rollers, flattening components, motors, upper support beams, upper rails, movable seats, scraping plates and lower moving seats. Through the coordinated work of these components, rapid flattening and surface cleaning of carbon fiber materials can be achieved.
By using this flattening device, it can effectively prevent new materials from contamination, ensure the surface of carbon fiber material is clean and smooth, improve the accuracy and stability of subsequent processing processes, reduce stress concentration, and improve the overall performance and reliability of the product.
Smart Images
Figure CN222974513U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carbon fiber material flattening, and relates to a flattening device with a structure for preventing new material pollution. Background Technique
[0002] As a high-performance material, carbon fiber materials have been widely used in many fields due to their unique physical and chemical properties. In the processing of carbon fiber materials, flattening is an important step, which is of great significance for improving the flatness and consistency of the materials. The process of carbon fiber material flattening mainly includes three links: pretreatment, flattening operation and post-treatment. Carbon fiber materials, as a lightweight and high-strength advanced composite material, play a crucial role in the fields of aerospace, automotive manufacturing, sports goods and many industrial fields. However, if the carbon fiber materials cannot be quickly flattened and effectively prevented from being covered with dust on their surfaces, a series of problems will occur, which are specifically described as follows:
[0003] During the manufacturing process of carbon fiber materials, the surface needs to be kept clean and flat to ensure its excellent physical properties and appearance quality. If the materials cannot be quickly flattened, it will directly affect the subsequent processing procedures, such as lamination, cutting, etc., which may lead to a decrease in processing accuracy, unstable finished product size, and even stress concentration, affecting the overall performance and reliability of the product. Therefore, there is an urgent need for a flattening device with a structure for preventing new material pollution to solve the above problems. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a flattening device with a structure for preventing new material pollution, and solve the problems raised in the above background technique.
[0005] The utility model is realized through the following technical solutions: A flattening device with a structure for preventing new material pollution, comprising: side frames and a lower moving seat. There are two groups of the side frames, and on the left and right sides of the inner sides of the front ends of the two groups of side frames, there is a set of adjusting frames for adjusting the up and down positions of the front guide rollers.
[0006] Between the two groups of adjusting frames, there is a set of front guide rollers for guiding and feeding the carbon fiber materials. Inside the middle position of the side frames, there is a set of inner support frames for controlling the position of the material guide rollers.
[0007] Inside the two groups of inner support frames, there is a set of material guide rollers for guiding the carbon fiber materials. Behind the material guide rollers, there is a set of flattening components for flattening the outside of the carbon fiber materials, and the outside of the carbon fiber materials can be flattened by using the flattening components.
[0008] As a preferred embodiment, a set of motors for providing power to the flattening member is provided on the right side of the lower end of the flattening member, and a set of rear guide rollers for guiding and orienting the carbon fiber material is provided at the rear of the flattening member, and the rear guide rollers can be used to guide and orient the carbon fiber material.
[0009] As a preferred embodiment, a set of upper support beams for supporting several sets of movable seats is provided at the upper end of the rear guide rollers, and a set of upper rails for enabling the several sets of movable seats to move smoothly left and right is provided at the upper end of the upper support beams. The cross-section of the upper rails is an I-shaped structure, and the upper rails can be used to keep the several sets of movable seats moving smoothly left and right.
[0010] As a preferred embodiment, the outer side of the upper end of the upper rails is movably and fittingly connected to the movable seats. There are several sets of movable seats, and the specifications of the several sets of movable seats are the same. A set of positioning bolts for limiting the position of the movable seats is provided inside the upper end of the movable seats, and the positioning bolts can be used to limit the positions of the movable seats.
[0011] As a preferred embodiment, a set of fitting grooves for fitting with the upper rails is provided inside the lower end of the movable seats, and a set of connecting heads for connecting and fixing the scraping plate is provided at the front side of the movable seats. The connecting heads at the front ends of the several sets of movable seats are commonly connected and fixed to a set of scraping plates by bolts, and the connecting heads can be used to connect and fix the scraping plates.
[0012] As a preferred embodiment, a set of lower movable seats for adjusting the front and rear position activities of the upper support beams are provided at the lower ends of the left and right sides of the upper support beams, and a set of lower rails for guiding the front and rear position movement limits of the lower movable seats are provided at the lower ends of the lower movable seats. The lower rails and the lower movable seats can be used to drive the upper support beams to perform front and rear position activity adjustments.
[0013] As a preferred embodiment, the flattening member includes an inner support plate and a winding roller. A set of transmission wheels for driving the winding roller to rotate is provided inside the left side of the inner support plate. A set of transmission belts for transmitting the power of an external motor is provided outside the transmission wheels. A set of transmission rods is provided inside the middle position of the transmission wheels;
[0014] A set of winding rollers for winding the carbon fiber material is provided outside the transmission rods. A set of flattening and pressing frames for flattening and pressing the carbon fiber material is provided at the upper end of the winding rollers. A set of flattening rollers for maintaining the elastic extrusion of the carbon fiber material is provided inside the lower end of the flattening and pressing frames. The flattening rollers rotate synchronously with the flattening and pressing frames, and the flattening rollers can be used to maintain the elastic extrusion of the carbon fiber material.
[0015] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: By using a flattening component to flatten the exterior of the carbon fiber material, by using a rear guiding roller to guide and direct the carbon fiber material, by using an upper rail to keep several groups of movable seats moving smoothly left and right, by using positioning bolts to limit the positions of the movable seats, by using connecting heads to connect and fix the scraping plate, by using a lower rail and a lower movable seat to drive the upper support beam to adjust the front and rear positions, and by using flattening rollers to keep the carbon fiber material elastically extruded. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 It is a left front oblique side top view structural schematic diagram of a flattening device with an anti-new material pollution structure according to the present utility model;
[0018] Figure 2 It is a left oblique front side top view structural schematic diagram of a rear guiding roller and a flattening component in a flattening device with an anti-new material pollution structure according to the present utility model;
[0019] Figure 3 It is a left oblique front side top view structural schematic diagram of a flattening component in a flattening device with an anti-new material pollution structure according to the present utility model;
[0020] Figure 4 It is a left oblique rear side top view structural schematic diagram of an upper support beam and related structures in a flattening device with an anti-new material pollution structure according to the present utility model;
[0021] In the figure: 100 - side frame, 110 - adjusting frame, 120 - front guiding roller, 130 - lower support beam, 140 - inner support frame, 150 - material guiding roller, 160 - flattening component, 170 - rear guiding roller, 180 - upper support beam, 190 - upper rail, 200 - movable seat, 210 - scraping plate, 220 - lower movable seat;
[0022] 16a - inner support frame, 16b - driving wheel, 16c - movable frame, 16d - flattening and pressing frame, 16e - winding roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-4 , a flattening device with an anti-new material pollution structure, including: side frames 100, a flattening component 160, a scraping plate 210, and a lower moving seat 220. There are two groups of side frames 100, and on the left and right sides of the inner sides of the front ends of the two groups of side frames 100, there is a set of adjusting frames 110 for adjusting the up and down positions of the front guide rollers 120.
[0025] Between the two groups of adjusting frames 110, there is a set of front guide rollers 120 for guiding and feeding the carbon fiber material. Inside the middle position of the side frame 100, there is a set of inner support frames 140 for controlling the position of the material guide rollers 150.
[0026] Inside the two groups of inner support frames 140, there is a set of material guide rollers 150 for feeding the carbon fiber material. Behind the material guide rollers 150, there is a set of flattening components 160 for flattening the outside of the carbon fiber material, and the outside of the carbon fiber material can be flattened by using the flattening components 160.
[0027] On the right side of the lower end of the flattening component 160, there is a set of motors for providing power to the flattening component 160. Behind the flattening component 160, there is a set of rear guide rollers 170 for guiding and feeding the carbon fiber material, and the carbon fiber material can be guided and fed by using the rear guide rollers 170.
[0028] On the upper end of the rear guide roller 170, there is a set of upper support beams 180 for supporting several groups of movable seats 200. On the upper end of the upper support beam 180, there is a set of upper rails 190 for enabling the left and right stable movement of several groups of movable seats 200. The cross-section of the upper rail 190 is a total I-shaped structure, and the left and right stable movement of several groups of movable seats 200 can be maintained by using the upper rail 190.
[0029] The outer side of the upper end of the upper rail 190 is movably and fittingly connected to the movable seat 200. There are several groups of movable seats 200, and the specifications of the several groups of movable seats 200 are the same. Inside the upper end of the movable seat 200, there is a set of positioning bolts for limiting the position of the movable seat 200, and the position of the movable seat 200 can be limited by using the positioning bolts.
[0030] Inside the lower end of the movable seat 200, there is a set of engaging grooves for mutually engaging with the upper rail 190. On the front side of the movable seat 200, there is a set of connecting heads for connecting and fixing the scraping plate 210. The connecting heads at the front ends of several groups of movable seats 200 are commonly connected and fixed to a set of scraping plates 210 by bolts, and the scraping plate 210 can be connected and fixed by using the connecting heads.
[0031] The flattening member 160 includes an inner support plate 16a and a winding roller 16e. Inside the left side of the inner support plate 16a, there is a set of transmission wheels 16b for driving the winding roller 16e to rotate. Outside the transmission wheel 16b, there is a set of transmission belts for transmitting the power of an external motor. Inside the middle position of the transmission wheel 16b, there is a set of transmission rods;
[0032] Outside the transmission rod, there is a set of winding rollers 16e for winding the carbon fiber material. At the upper end of the winding roller 16e, there is a set of flattening frames 16d for flattening and pressing the carbon fiber material. Inside the lower end of the flattening frame 16d, there is a set of flattening rollers for maintaining the elastic extrusion of the carbon fiber material. The flattening rollers rotate synchronously with the flattening frame 16d, and the elastic extrusion of the carbon fiber material can be maintained by using the flattening rollers.
[0033] Please refer to Figures 1-4 , as the first embodiment of the present utility model: To solve the problem that the carbon fiber material needs to maintain the surface cleanliness and flatness during the manufacturing process to ensure its excellent physical properties and appearance quality. If the material cannot be quickly flattened, it will directly affect its subsequent processing procedures, such as lamination, cutting, etc., which may lead to a decrease in processing accuracy, unstable finished product dimensions, and even stress concentration, affecting the overall performance and reliability of the product. First, the staff will pass the carbon fiber material to be flattened through the front guide roller 120, the material guide roller 150, and the rear guide roller 170 to transfer the carbon fiber material in a W-shaped structure, and then wind it around the outside of the winding roller 16e. Since there is a set of transmission belts for transmitting the power of an external motor outside the transmission wheel 16b, there is a set of transmission rods inside the middle position of the transmission wheel 16b, and there is a set of winding rollers 16e for winding the carbon fiber material outside the transmission rod. After the winding roller 16e winds the carbon fiber material, the flattening frame 16d and the flattening rollers can flatten the carbon fiber material. At the same time, on the front side of the movable seat 200, there is a set of connecting heads for connecting and fixing the scraping plate 210. The connecting heads at the front ends of several groups of movable seats 200 are commonly connected and fixed to a set of scraping plates 210 by bolts, and the scraping plate 210 can effectively scrape off the dirt on the outside of the carbon fiber material.
[0034] Please refer to Figures 1-4, as the second embodiment of the present utility model: Based on the description in the above embodiment, further, a set of lower moving seats 220 for adjusting the front and rear position movement of the upper support beam 180 are provided at the lower ends of the left and right sides of the upper support beam 180. A set of lower rails for limiting and guiding the front and rear position movement thereof are provided at the lower ends of the lower moving seats 220. The upper support beam 180 can be driven to adjust the front and rear position movement through the use of the lower rails and the lower moving seats 220, so as to adjust the winding tension of the carbon fiber material.
[0035] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A flattening device with a new material pollution prevention structure, comprising: The side frame (100), the flattening component (160), the scraper plate (210) and the lower movable seat (220) are characterized in that: the side frame (100) is provided with two groups, and the left and right sides of the inner sides of the front ends of the two groups of side frames (100) are each provided with a group of adjustment frames (110) for adjusting the upper and lower positions of the front guide rollers (120); A group of front guide rollers (120) for guiding and conveying carbon fiber materials is provided between the two groups of adjustment frames (110), and a group of inner support frames (140) for controlling the position of material guide rollers (150) is provided on the inner side of the middle position of the side frame (100); A group of guide rollers (150) for guiding the carbon fiber material is disposed inside the two groups of inner support frames (140), and a group of flattening components (160) for flattening the outside of the carbon fiber material is disposed behind the guide rollers (150).
2. The flattening device with a new material pollution prevention structure according to claim 1, characterized in that: A group of motors for providing power to the flattening component (160) are provided on the right side of the lower end of the flattening component (160), and a group of rear guide rollers (170) for guiding the carbon fiber material are provided on the rear side of the flattening component (160).
3. The flattening device with a new material pollution prevention structure according to claim 2, characterized in that: A group of upper support beams (180) for supporting a plurality of groups of movable seats (200) are provided at the upper end of the rear guide roller (170), and a group of upper rails (190) for enabling the plurality of groups of movable seats (200) to move smoothly left and right are provided at the upper end of the upper support beams (180), wherein the cross section of the upper rails (190) is an I-shaped structure.
4. The flattening device with a new material pollution prevention structure according to claim 3, characterized in that: The outer side of the upper end of the upper rail (190) is movably engaged with the movable seat (200), and the movable seat (200) is provided with a plurality of groups, and the specifications of the plurality of groups of movable seats (200) are the same. A group of positioning bolts for limiting the position of the movable seat (200) is provided inside the upper end of the movable seat (200).
5. The flattening device with a new material pollution prevention structure according to claim 4, characterized in that: A group of embedding grooves for interlocking with the upper rail (190) are provided inside the lower end of the movable seat (200), and a group of connecting heads for connecting and fixing the scraping plate (210) are provided on the front side of the movable seat (200). Several groups of connecting heads at the front end of the movable seat (200) are connected and fixed to a group of scraping plates (210) by bolts.
6. The flattening device with a new material pollution prevention structure according to claim 3, characterized in that: A group of lower movable seats (220) for adjusting the front and rear positions of the upper support beam (180) are provided at the lower ends of the left and right sides of the upper support beam (180), and a group of lower rails for limiting and guiding the front and rear position movement of the lower movable seat (220) are provided at the lower ends of the lower movable seats (220).
7. The flattening device with a new material pollution prevention structure according to claim 1, characterized in that: The flattening component (160) comprises an inner support plate (16a) and a winding roller (16e), a group of transmission wheels (16b) for driving the winding roller (16e) to rotate are arranged inside the left side of the inner support plate (16a), a group of transmission belts for transmitting power from an external motor are arranged outside the transmission wheel (16b), and a group of transmission rods are arranged inside the middle position of the transmission wheel (16b); A group of winding rollers (16e) for winding the carbon fiber material are provided on the outside of the transmission rod, a group of spreading and pressing frames (16d) for flattening and pressing the carbon fiber material are provided on the upper end of the winding rollers (16e), and a group of flattening rollers for maintaining elastic extrusion of the carbon fiber material are provided on the inner side of the lower end of the spreading and pressing frame (16d), and the flattening rollers rotate synchronously with the spreading and pressing frame (16d).