Maotai-flavor yeast blank manufacturing device

Abstract

The utility model relates to the technical field of Maotai-flavor yeast manufacturing equipment, in particular to a Maotai-flavor yeast blank manufacturing device which comprises a forging cylinder body, a longitudinal penetrating cylinder barrel is arranged on the forging cylinder body, a transverse sliding plate is arranged at the bottom of the forging cylinder body in a matched mode, and a penetrating blank discharging opening is formed in the transverse sliding plate corresponding to the cylinder barrel. One end of the transverse sliding plate is connected with the outer side wall of the forging cylinder body through a horizontal hydraulic rod, and a conveying belt is arranged below the transverse sliding plate; the discharging groove is fixedly arranged above the forging and pressing cylinder body, the top of the discharging groove is of an open structure, and the bottom of the discharging groove communicates with the top end of the cylinder barrel; the hydraulic cylinder is fixedly arranged above the forging and pressing cylinder body through a support, and the telescopic end of the hydraulic cylinder is provided with a bending head corresponding to the cylinder barrel; and the hydraulic rod and the hydraulic cylinder are respectively connected with the controller. The koji blank manufactured by the koji blank manufacturing device is smooth in surface and high in manufacturing efficiency, and the human resource cost is remarkably reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of Luzhou-flavor Daqu manufacturing equipment, and particularly relates to a device for making Luzhou-flavor Daqu starter bricks. Background Art

[0002] In the traditional production process of Daqu, the forming of starter bricks is a crucial step. This process usually involves loading the koji grains that have been treated by moistening grains and adding water for mixing into a specific starter brick mold, and pressing them into starter bricks with specific shapes through specific technological means. Among these shapes, convex brick-like shapes are widely used due to their unique structural and performance advantages. Traditionally, the forming of convex brick-like starter bricks mainly relies on the manual foot-treading method. Workers repeatedly tread and squeeze to make the koji grains form a smooth curved surface inside the mold, especially the side-lying S-shaped convex surface. The formation of this S-shaped convex surface is a unique phenomenon generated when the concave shape of the human foot sole treads on the surface of the starter brick. Its surface is smooth and dense, which helps to keep the moisture inside the brick slowly dissipating during the subsequent culturing process, and at the same time makes the starter brick skin thin and uniform, thus helping to improve the overall quality of the koji medicine. However, although the manual treading method can produce high-quality starter bricks, its disadvantages cannot be ignored. First of all, this method has extremely high labor intensity and high physical requirements for workers. Long-time work is likely to cause worker fatigue, which in turn affects production efficiency and product quality. Secondly, the production speed of manual treading is relatively slow and cannot meet the needs of large-scale and high-efficiency modern production. In addition, due to relying on manual operation, this method also has problems such as poor consistency and low standardization, and it is difficult to ensure that each starter brick reaches the ideal shape and quality standard. Therefore, in order to improve the production efficiency of Daqu, reduce labor intensity, and achieve standardization and automation of the production process, it is necessary to improve and optimize the traditional manual treading method. By introducing mechanized and automated forming equipment and processes, it is possible to significantly improve production efficiency and product quality consistency while maintaining or even improving the quality of the koji medicine. Content of the Utility Model

[0003] The utility model provides a device for making Luzhou-flavor Daqu starter bricks. The starter bricks made by this device not only have a smooth surface, but also have high production efficiency, and significantly reduce the human resource cost.

[0004] In order to achieve the above object, the utility model provides the following technical solution: A device for making sauce-flavor Daqu starter bricks, which comprises: A forging cylinder body, the forging cylinder body is provided with a longitudinally penetrating cylinder barrel, the bottom of the forging cylinder body is fitted with a transverse slide plate, the transverse slide plate is provided with a penetrating blank discharging port corresponding to the cylinder barrel, one end of the transverse slide plate is connected to the outer side wall of the forging cylinder body through a horizontal hydraulic rod, and a conveyor belt is arranged below the transverse slide plate; A feeding trough, the feeding trough is fixedly arranged above the forging cylinder body, and the top of the feeding trough is of an open structure and the bottom is communicated with the top end of the cylinder barrel; A hydraulic cylinder, the hydraulic cylinder is fixedly arranged above the forging cylinder body through a bracket, and the telescopic end of the hydraulic cylinder is provided with a pressing head corresponding to the cylinder barrel; A controller, the hydraulic rod and the hydraulic cylinder are respectively connected to the controller.

[0005] Preferably, a plurality of the cylinder barrels are provided and arranged along the direction of the conveyor belt; A plurality of the hydraulic cylinders are provided and respectively correspond to each of the cylinder barrels; A plurality of the feeding troughs are provided and are communicated with each other through a material distribution channel on one side of the top end, and a feed hopper is arranged at one end of the material distribution channel.

[0006] Preferably, it further comprises a conveying auger, the conveying auger is arranged in the material distribution channel, and the material distribution channel is provided with discharging ports corresponding to each of the cylinder barrels.

[0007] Preferably, chutes are respectively arranged at both sides of the conveyor belt corresponding to the bottom of the forging cylinder body and are fitted with the edges of the transverse slide plate.

[0008] Preferably, a belt scale is arranged at the output end of the conveyor belt.

[0009] The beneficial effects of the utility model are as follows: The Daqu is loaded into the feeding trough through a feeding device and falls into the cylinder barrel under its own weight. At this time, the transverse slide plate adjusts its own position, and its blank discharging port is staggered from the cylinder barrel, so as to realize the closed state at the bottom of the cylinder barrel. The controller makes the pressing head move downward through the hydraulic cylinder and enter the cylinder barrel to extrude the Daqu, and finally form a starter brick. At this time, the controller stops the action of the hydraulic cylinder and starts the hydraulic rod to drive the transverse slide plate. After the blank discharging port is aligned with the cylinder barrel, the hydraulic cylinder is started again to push the starter brick out of the blank discharging port and fall on the conveyor belt for conveying. The starter bricks made by this device are not only smooth on the surface, but also have high production efficiency, greatly saving labor costs. Through the feed hopper, the production of multiple starter bricks can be realized in one feeding, so as to further improve the production efficiency of the starter bricks. During the feeding process, the conveying auger distributes the Daqu in the feed hopper to each feeding trough through each discharging port, so as to ensure that each cylinder barrel is filled with sufficient Daqu raw materials, and further ensure the consistency of the starter bricks. The chutes provide a stable supporting force for the transverse slide plate, thus ensuring the smoothness during the production process of the starter bricks. The belt scale weighs the pressed starter bricks, so as to judge the moisture content of each starter brick through the weight of the starter brick. Brief Description of the Drawings

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0012] In the figure: 1, forging cylinder block; 2, cylinder barrel; 3, cross slide; 4, hydraulic rod; 5, conveyor belt; 6, blank discharging port; 7, feeding trough; 8, hydraulic cylinder; 9, bending head; 10, material distribution channel; 11, feeding hopper; 12, conveying auger; 13, discharging port; 14, chute; 15, belt scale. Detailed Embodiments

[0013] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0014] According to Figure 1 As shown, a device for making sauce-flavored Daqu koji blanks includes: a forging cylinder block 1, the forging cylinder block 1 is provided with a longitudinally penetrating cylinder barrel 2, the bottom of the forging cylinder block 1 is fitted with a cross slide 3, the cross slide 3 is provided with a penetrating blank discharging port 6 corresponding to the cylinder barrel 2, one end of the cross slide 3 is connected to the outer side wall of the forging cylinder block 1 through a horizontal hydraulic rod 4, and a conveyor belt 5 is arranged below the cross slide 3; a feeding trough 7, the feeding trough 7 is fixedly arranged above the forging cylinder block 1, and the top of the feeding trough 7 is of an open structure and the bottom is communicated with the top end of the cylinder barrel 2; a hydraulic cylinder 8, the hydraulic cylinder 8 is fixedly arranged above the forging cylinder block 1 through a bracket, and the telescopic end of the hydraulic cylinder 8 is provided with a bending head 9 corresponding to the cylinder barrel 2; a controller, the hydraulic rod 4 and the hydraulic cylinder 8 are respectively connected to the controller.

[0015] With the above settings, the daqu is loaded into the discharging tank 7 through the feeding device and falls into the cylinder barrel 2 under its own weight. At this time, the transverse slide plate 3 adjusts its position, and its blank discharging port 6 is offset from the cylinder barrel 2, thus achieving the closed state at the bottom of the cylinder barrel 2. The controller makes the pressing head 9 move downward through the hydraulic cylinder 8 and enter the cylinder barrel 2 to extrude the daqu, finally forming a qu blank. At this time, the controller stops the action of the hydraulic cylinder 8 and starts the hydraulic rod 4 to drive the transverse slide plate 3. After the blank discharging port 6 is aligned with the cylinder barrel 2, the hydraulic cylinder 8 is started again to push the qu blank out from the blank discharging port 6 and fall onto the conveyor belt 5 for conveying. The qu blanks produced by this device, under the strong forging pressure of the hydraulic cylinder 8, not only have a smooth surface, low water content, but also high production efficiency, greatly saving labor costs.

[0016] A plurality of the cylinder barrels 2 are provided and arranged along the direction of the conveyor belt 5; a plurality of the hydraulic cylinders 8 are provided and correspond to each of the cylinder barrels 2 one by one; a plurality of the discharging tanks 7 are provided and are interconnected through a material distribution channel 10 on one side of the top end. One end of the material distribution channel 10 is provided with a feed hopper 11. It further includes a conveying auger 12, and the conveying auger 12 is arranged in the material distribution channel 10, and the material distribution channel 10 is provided with discharging ports 13 corresponding to each of the cylinder barrels 2.

[0017] In this setting, through the feed hopper 11, the production of multiple qu blanks can be achieved in one feeding, thus further improving the production efficiency of the qu blanks. During the feeding process, the conveying auger 12 distributes the daqu in the feed hopper 11 to each discharging tank 7 through each discharging port 13, so as to ensure that each cylinder barrel 2 is filled with sufficient daqu raw materials, and further ensure the consistency of the qu blanks. The areas of the discharging ports 13 are set to ensure that the daqu raw materials can be more evenly transported to each discharging tank 7.

[0018] On both sides of the conveyor belt 5 corresponding to the bottom of the forging cylinder body 1, there are sliding grooves 14 that cooperate with the edges of the transverse slide plate 3.

[0019] Through this setting, the sliding grooves 14 provide a stable supporting force for the transverse slide plate 3, thus ensuring the smoothness during the production process of the qu blanks.

[0020] A belt scale 15 is provided at the output end of the conveyor belt 5.

[0021] In this setting, the belt scale 15 weighs the pressed qu blanks, so as to judge the water content of each qu blank by the weight of the qu blank.

[0022] The above are only the specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A device for making Maotai-flavor Daqu qu blank, characterized in that ,include: A forging cylinder (1), wherein the forging cylinder (1) is provided with a cylinder barrel (2) extending longitudinally therethrough, a horizontal slide plate (3) is provided at the bottom of the forging cylinder (1), the horizontal slide plate (3) is provided with a blank discharge opening (6) extending therethrough corresponding to the cylinder barrel (2), one end of the horizontal slide plate (3) is connected to the outer side wall of the forging cylinder (1) via a horizontal hydraulic rod (4), and a conveyor belt (5) is provided below the horizontal slide plate (3); A discharge trough (7), wherein the discharge trough (7) is fixedly arranged above the forging cylinder (1), and the top of the discharge trough (7) is an open structure, and the bottom is connected to the top of the cylinder barrel (2); A hydraulic cylinder (8), wherein the hydraulic cylinder (8) is fixedly arranged above the forging cylinder body (1) via a bracket, and a buckling head (9) is provided at the telescopic end of the hydraulic cylinder (8) corresponding to the cylinder barrel (2); A controller, wherein the hydraulic rod (4) and the hydraulic cylinder (8) are respectively connected to the controller.

2. The device for making Maotai-flavor Daqu qu blank according to claim 1, characterized in that: The cylinder barrels (2) are provided in a plurality and are arranged along the direction of the conveyor belt (5); the hydraulic cylinders (8) are provided in a plurality and correspond to each of the cylinder barrels (2) one by one; the discharge troughs (7) are provided in a plurality and are interconnected through a material distribution channel (10) on one side of the top end, and a feed hopper (11) is provided at one end of the material distribution channel (10).

3. The device for making Maotai-flavor Daqu qu blank according to claim 2, characterized in that: It also comprises a conveying auger (12), wherein the conveying auger (12) is arranged in the material distribution channel (10), and the material distribution channel (10) is provided with a discharge port (13) corresponding to each of the cylinder barrels (2).

4. The device for making Maotai-flavor Daqu qu blank according to claim 1, characterized in that: The bottom of the forging cylinder (1) is provided with sliding grooves (14) on both sides corresponding to the conveyor belt (5) and are matched with the edges of the transverse slide plate (3).

5. The device for making Maotai-flavor Daqu qu blank according to claim 1, characterized in that: A belt scale (15) is provided at the output end of the conveyor belt (5).

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