Knitting automation equipment for plate button knots
By designing the knitting automation equipment for the buckle knot, the automatic knitting and tightening of the knot is achieved by clamping, winding, positioning, rope drawing, shearing and other mechanisms, solving the problems of low efficiency and high cost of traditional manual knitting, and improving the unity and aesthetics of the production efficiency and knots.
Patent Information
- Application Number
- CN202421430184.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The knitting process of traditional disk quilt knots relies on manual operations, resulting in low production efficiency, high cost and different sizes of the knots, affecting the uniformity and aesthetics.
An automated knitting equipment for buckle knots is designed, including a clamping mechanism, winding mechanism, positioning seat, rope drawing mechanism, material cutting mechanism and transmission motor. Through the coordinated work of these mechanisms, the automatic knitting and tightening of the knots is achieved.
Semi-automatic production of knots is realized, which shortens production time, improves production efficiency, ensures the uniformity and aesthetics of knots, and reduces the waste of ropes.
Smart Images

Figure CN222975422U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clothing production and relates to an automatic knotting equipment for button knots of Chinese frog buttons. Background Art
[0002] Button knots, also known as button loops, or knots and loops, are a type of button used in traditional clothing to fasten the front of the garment or for decoration, and are usually used in clothing such as cheongsams and Tang suits. The button knot includes a button band and a knot. The button band and the knot are sewn on both sides of the front of the garment and face each other. The button band is formed by folding a rope in half, and the knot is formed by braiding and tightening a rope into a spherical shape in a certain step. The knot is buckled into the button band to complete the connection of the two sides of the front of the garment. The braiding process of the knot has many handicraft steps and needs to be braided manually, resulting in a long production time, low efficiency, and high labor production cost of the knot. Moreover, when braiding manually, due to the different strengths of manually tightening the rope knot, the sizes of the completed knots are different, affecting the uniformity and aesthetics of the knots. Summary of the Invention
[0003] The purpose of the utility model is to provide an automatic knotting equipment for button knots of Chinese frog buttons that can automatically braid knots in view of the above problems existing in the prior art.
[0004] The purpose of the utility model can be achieved by the following technical solutions: an automatic knotting equipment for button knots of Chinese frog buttons, including a bottom plate and a clamping mechanism, a first winding mechanism, a second winding mechanism, a positioning seat, a rope pulling mechanism, a cutting mechanism and a driving motor installed on the bottom plate. The first winding mechanism and the second winding mechanism are respectively located on both sides of the front of the positioning seat and are arranged oppositely. The clamping mechanism is located directly behind the positioning seat. The first winding mechanism includes a first winding moving cylinder and a first winding block. The second winding mechanism includes a second winding moving cylinder and a second winding block. The rope pulling mechanism is provided with a rope pulling cylinder and a rope pulling rod. The rope pulling rod is located on the side of the second winding block. The end of the rope passes through the positioning seat and is sequentially wound around the second winding block, the rope pulling rod and the first winding block. After winding, the first winding moving cylinder drives the first winding block to move downwards to disengage from the rope. The rope pulling cylinder drives the rope pulling rod to move backwards to tighten the rope. The second winding moving cylinder drives the second winding block to move downwards to disengage from the rope. The clamping mechanism clamps the rope. The driving motor drives the clamping mechanism and the rope to move away from the positioning seat to tighten the rope, completing the braiding and tightening of the knot. The cutting mechanism includes a pneumatic scissors, and the pneumatic scissors cut off the knot.
[0005] In the above-mentioned automatic knotting equipment for button knots, it further includes a feeding mechanism installed on the bottom plate. The feeding mechanism is located directly behind the clamping mechanism. The feeding mechanism includes a first roller, a second roller, a feeding motor, and a feeding seat. The feeding seat is fixed on the bottom plate. Both ends of the first roller and the second roller are hinged on the two side plates of the feeding seat. The feeding motor is fixed on the bottom plate. The feeding motor drives the second roller to rotate through a synchronous belt. The first roller is located above the second roller. The rope is located between the first roller and the second roller and is in contact with both the first roller and the second roller. When the second roller rotates, it drives the rope to move towards the positioning seat, and at the same time drives the first roller to rotate synchronously.
[0006] In the above-mentioned automatic knotting equipment for button knots, the first winding mechanism further includes a winding fixed seat and a first limiting plate. The winding fixed seat is fixed on the bottom plate. The bottom of the first limiting plate is installed on the winding fixed seat. The first limiting plate is provided with a limiting opening. The first winding block is located within the limiting opening. A winding moving block is slidably arranged on the winding fixed seat. The first winding moving cylinder is fixed on the bottom plate and is connected to the winding moving block. The first winding block is located above the winding moving block. The first winding moving cylinder drives the winding moving block and the first winding block to move up and down. During the downward movement of the first winding block, the rope on the first winding block contacts the first limiting plate and is limited by the first limiting plate.
[0007] In the above-mentioned automatic knotting equipment for button knots, the second winding mechanism further includes a second limiting plate. The installation structure of the second winding block is the same as that of the first winding block, and the installation structure of the second limiting plate is the same as that of the first limiting plate.
[0008] In the above-mentioned automatic knotting equipment for button knots, it further includes a pressing mechanism installed on the bottom plate. The pressing mechanism, the rope pulling mechanism, and the cutting mechanism are arranged in sequence from front to back and are all located on the side of the second winding mechanism. The pressing mechanism includes a pressing fixed seat, a pressing cylinder, and a pressing block. The bottom of the pressing fixed seat is fixed on the bottom plate. The pressing cylinder is installed on the pressing fixed seat. The pressing block is installed at the end of the piston rod of the pressing cylinder. The pressing block is provided with a pressing inclined surface. Before the rope pulling rod moves to tighten the rope, the pressing cylinder drives the pressing block to move forward, and the pressing inclined surface presses the rope wound around the second winding block. After the rope pulling rod finishes pulling the rope, the pressing cylinder drives the pressing block to move backward to disengage from the rope on the second winding mechanism.
[0009] In the above-mentioned automated braiding device for button knots, a positioning groove is formed on the positioning seat. Rope winding grooves are connected to the two side groove walls of the positioning groove. The rope winding grooves are located on the side of the positioning seat close to the first winding mechanism and the second winding mechanism. A rope passes through the positioning groove.
[0010] In the above-mentioned automated braiding device for button knots, the rope pulling mechanism further includes a rope pulling fixed seat, a vertically moving air cylinder, and a rope pulling limit block. The rope pulling fixed seat is fixed on the bottom plate. A rope pulling moving block is slidably arranged on the rope pulling fixed seat. The vertically moving air cylinder is installed on the bottom plate. The piston rod of the vertically moving air cylinder is connected to the rope pulling moving block and drives the rope pulling moving block to move up and down. The rope pulling air cylinder is installed on the rope pulling moving block. A rope pulling connecting block is provided at the end of the piston rod of the rope pulling air cylinder. The bottom of the rope pulling rod is inserted into the rope pulling connecting block. The rope pulling air cylinder drives the rope pulling connecting block and the rope pulling rod to move. A limit convex block is also formed at the top of the rope pulling rod. The bottom of the rope pulling limit block is connected to the bottom plate. The rope pulling limit block is located on the path of the rope pulling rod being pulled backward by the rope pulling air cylinder to draw the rope. A moving notch is formed on the rope pulling limit block. The width of the moving notch is greater than the width of the limit convex block. During the movement of the rope pulling rod, it enters the moving notch. The vertically moving air cylinder drives the rope pulling moving block, the rope pulling air cylinder, and the rope pulling rod to move downward synchronously. The rope wound around the rope pulling rod contacts the rope pulling limit block and disengages from the rope pulling rod and the limit convex block.
[0011] In the above-mentioned automated braiding device for button knots, the material cutting mechanism further includes a pushing air cylinder, a moving sliding seat, and two second slide rails. The two second slide rails are fixed on the bottom plate. The bottom of the moving sliding seat is slidably arranged on the two second slide rails. The moving sliding seat can slide relative to the bottom plate. The pushing air cylinder is installed on the moving sliding seat. A material cutting moving block is slidably arranged on the moving sliding seat. The pushing air cylinder drives the material cutting moving block to move. The pneumatic scissors are installed on the material cutting moving block. The pushing air cylinder drives the material cutting moving block and the pneumatic scissors to move.
[0012] In the above-mentioned automatic braiding equipment for button knots, the clamping mechanism includes a clamping cylinder and two oppositely arranged clamping jaws. The clamping cylinder drives the two clamping jaws to move relatively to clamp the rope. A transmission mechanism is also arranged on the bottom plate. The transmission mechanism includes the transmission motor and the transmission synchronous belt. The transmission motor drives the transmission synchronous belt to move. A transmission block is fixed at the bottom of the clamping cylinder. A clamping piece is installed on the transmission block. The transmission synchronous belt is clamped by the clamping piece and the transmission block, so that the transmission synchronous belt drives the transmission block, the clamping cylinder, and the clamping jaws to move synchronously. A first slide rail is also fixed on the bottom plate. The bottom of the transmission block is slidably arranged on the first slide rail.
[0013] In the above-mentioned automatic braiding equipment for button knots, several side plates are installed on the bottom plate, a top plate is installed on the top of the side plates, and a controller is installed on the top plate.
[0014] Compared with the prior art, in this automatic braiding equipment for button knots, by setting two molds, namely the first winding block and the second winding block, it is convenient for the rope to be wound. At the same time, through the cooperation of the clamping mechanism, the first winding mechanism, the second winding mechanism, the positioning seat, the pressing mechanism, the rope pulling mechanism, and the cutting mechanism, the automatic tightening, automatic braiding, and shearing of the knot are realized, ensuring the uniformity of the tightening force of the rope knot, thereby ensuring the uniformity and aesthetics of the button knot, realizing the semi-automatic production of the button knot, greatly shortening the production time of the button knot, and improving the production efficiency of the button knot; after the feeding motor drives the second roller to rotate a set number of turns, the feeding motor stops running and stops feeding, ensuring that the length of the rope moved forward each time is equal, ensuring that the length of the rope used for braiding each time is equal, ensuring the uniformity after the production of the button knot, and also reducing the waste of the rope. Description of the Drawings
[0015] Figure 1 is a three-dimensional structural schematic diagram of the automatic braiding equipment for button knots of the present invention.
[0016] Figure 2 is a three-dimensional structural schematic diagram of some structures in the automatic braiding equipment for button knots of the present invention.
[0017] Figure 3 is a three-dimensional structural schematic diagram of some structures in the automatic braiding equipment for button knots of the present invention.
[0018] Figure 4 is a schematic diagram of the winding method in the automatic braiding equipment for button knots of the present invention.
[0019] In the figure, 1 is the bottom plate; 11 is the first slide rail; 12 is the side plate; 13 is the top plate; 14 is the controller; 2 is the feeding mechanism; 21 is the first roller; 22 is the second roller; 23 is the feeding motor; 24 is the feeding seat; 3 is the clamping mechanism; 31 is the clamping cylinder; 32 is the clamping jaw; 33 is the transmission block; 34 is the clamping piece; 4 is the first winding mechanism; 41 is the winding fixing seat; 42 is the first limiting plate; 43 is the first winding moving cylinder; 44 is the first winding block; 45 is the winding moving block; 5 is the second winding mechanism; 51 is the second winding block; 52 is the second limiting plate; 53 is the second winding moving cylinder; 6 is the positioning seat; 61 is the positioning groove; 62 is the rope winding groove; 7 is the pressing mechanism; 71 is the pressing fixing seat; 72 is the pressing cylinder; 73 is the pressing block; 74 is the pressing inclined surface; 8 is the rope pulling mechanism; 81 is the rope pulling fixing seat; 82 is the rope pulling cylinder; 83 is the up and down moving cylinder; 84 is the rope pulling limiting block; 85 is the rope pulling rod; 86 is the rope pulling moving block; 87 is the rope pulling connecting block; 88 is the limiting convex block; 89 is the moving notch; 9 is the cutting mechanism; 91 is the pneumatic scissors; 92 is the pushing cylinder; 93 is the moving sliding seat; 94 is the second slide rail; 95 is the cutting moving block; 10 is the transmission mechanism; 101 is the transmission motor; 102 is the transmission synchronous belt. Detailed implementation mode
[0020] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
[0021] As Figures 1-4 shown, the automatic knotting equipment for the button of this plate buckle includes a bottom plate 1 and a feeding mechanism 2, a clamping mechanism 3, a first winding mechanism 4, a second winding mechanism 5, a positioning seat 6, a pressing mechanism 7, a rope pulling mechanism 8, and a cutting mechanism 9 installed on the bottom plate 1. The first winding mechanism 4 and the second winding mechanism 5 are respectively located on both sides of the front part of the positioning seat 6 and are arranged oppositely. The pressing mechanism 7, the rope pulling mechanism 8, and the cutting mechanism 9 are arranged in sequence from front to back and are all located on the side of the second winding mechanism 5. The feeding mechanism 2, the clamping mechanism 3, and the positioning seat 6 are arranged in sequence on a straight line. The clamping mechanism 3 is located directly behind the positioning seat 6, and the feeding mechanism 2 is located directly behind the clamping mechanism 3.
[0022] In the above technical solution: A plurality of side plates 12 are installed on the bottom plate 1, a top plate 13 is installed on the top of the side plates 12, and a controller 14 is installed on the top plate 13. The side plates 12 and the top plate 13 are used to protect the structures on the bottom plate 1. The controller 14 includes a control screen for controlling the operation and stop of each mechanism.
[0023] In the above technical solution: The feeding mechanism 2 includes a first roller 21, a second roller 22, a feeding motor 23 and a feeding seat 24. The feeding seat 24 is fixed on the bottom plate 1. Both ends of the first roller 21 and the second roller 22 are hinged on the two side plates of the feeding seat 24. The feeding motor 23 is fixed on the bottom plate 1, and the feeding motor 23 drives the second roller 22 to rotate through a synchronous belt. The first roller 21 is located above the second roller 22. The rope is located between the first roller 21 and the second roller 22 and is in contact with both the first roller 21 and the second roller 22. When the second roller 22 rotates, it drives the rope to move towards the positioning seat 6 by the friction force between it and the rope, and between the rope and the first roller 21, and at the same time drives the first roller 21 to rotate synchronously. After the knotting completes one braiding, the feeding mechanism 2 automatically drives the rope to move forward a certain length, facilitating subsequent manual winding. After the feeding motor 23 drives the second roller 22 to rotate a set number of turns, the feeding motor 23 stops running and stops feeding, ensuring that the length of the rope moved forward each time is equal, ensuring that the length of the rope used for each braiding is equal, ensuring the uniformity after knotting production, and also reducing the waste of the rope.
[0024] In the above technical solution: The clamping mechanism 3 includes a clamping cylinder 31 and two oppositely arranged clamping claws 32. The clamping cylinder 31 drives the two clamping claws 32 to move relatively to clamp the rope. A transmission mechanism 10 is also provided on the bottom plate 1. The transmission mechanism 10 includes a transmission motor 101 and a transmission synchronous belt 102. The transmission motor 101 drives the transmission synchronous belt 102 to move. A transmission block 33 is fixed at the bottom of the clamping cylinder 31, and a clamping piece 34 is installed on the transmission block 33. The transmission synchronous belt 102 is clamped by the clamping piece 34 and the transmission block 33, so that the transmission synchronous belt 102 drives the transmission block 33, the clamping cylinder 31 and the clamping claws 32 to move synchronously, realizing the forward and backward movement of the clamping mechanism 3. A first slide rail 11 is also fixed on the bottom plate 1. The bottom of the transmission block 33 is slidably arranged on the first slide rail 11, playing a role in guiding the movement of the clamping mechanism 3.
[0025] In the above technical solution: A positioning groove 61 is made on the positioning seat 6. Rope winding grooves 62 are connected to the two side walls of the positioning groove 61. The rope winding grooves 62 are located on the side of the positioning seat 6 close to the first winding mechanism 4 and the second winding mechanism 5. The positioning seat 6 is located between the first winding mechanism 4 and the second winding mechanism 5.
[0026] In the above technical solution: The first winding mechanism 4 includes a winding fixed seat 41, a first limiting plate 42, a first winding moving cylinder 43 and a first winding block 44. The winding fixed seat 41 is fixed on the bottom plate 1. The bottom of the first limiting plate 42 is mounted on the winding fixed seat 41. A limiting opening is formed on the first limiting plate 42. The first winding block 44 is located within the limiting opening. The limiting opening is arc-shaped, and the first winding block 44 is also arc-shaped. A winding moving block 45 is slidably arranged on the winding fixed seat 41. The first winding moving cylinder 43 is fixed on the bottom plate 1 and connected to the winding moving block 45. The first winding block 44 is located above the winding moving block 45. The first winding moving cylinder 43 drives the winding moving block 45 and the first winding block 44 to move up and down. When a rope is wound around the first winding block 44, during the downward movement of the first winding block 44, the rope on the first winding block 44 contacts the first limiting plate 42 and is limited by the first limiting plate 42. At this time, the rope does not move downward synchronously with the first winding block 44. When the first winding moving cylinder 43 drives the first winding block 44 to move downward below the first limiting plate 42, the rope completely disengages from the first winding block 44.
[0027] In the above technical solution: The second winding mechanism 5 includes a second winding block 51, a second limiting plate 52 and a second winding moving cylinder 53. The installation structure of the second winding block 51 is the same as that of the first winding block 44, and the installation structure of the second limiting plate 52 is the same as that of the first limiting plate 42. The second winding moving cylinder 53 drives the second winding block 51 to move up and down.
[0028] In the above technical solution: The material pressing mechanism 7 includes a material pressing fixed seat 71, a material pressing cylinder 72 and a material pressing block 73. The bottom of the material pressing fixed seat 71 is fixed on the bottom plate 1. The material pressing cylinder 72 is mounted on the material pressing fixed seat 71. The material pressing block 73 is mounted at the end of the piston rod of the material pressing cylinder 72. A material pressing inclined surface 74 is formed on the material pressing block 73.
[0029] In the above technical solution: The rope pulling mechanism 8 includes a rope pulling fixed seat 81, a rope pulling cylinder 82, an up-and-down moving cylinder 83, a rope pulling limit block 84 and a rope pulling rod 85. The rope pulling fixed seat 81 is fixed on the bottom plate 1. A rope pulling moving block 86 is slidably arranged on the rope pulling fixed seat 81. The up-and-down moving cylinder 83 is installed on the bottom plate 1. The piston rod of the up-and-down moving cylinder 83 is connected to the rope pulling moving block 86 and drives the rope pulling moving block 86 to move up and down. The rope pulling cylinder 82 is installed on the rope pulling moving block 86. A rope pulling connection block 87 is provided at the end of the piston rod of the rope pulling cylinder 82. The bottom of the rope pulling rod 85 is inserted into the rope pulling connection block 87. The rope pulling cylinder 82 drives the rope pulling connection block 87 and the rope pulling rod 85 to move. A limit convex block 88 is also made at the top of the rope pulling rod 85. The rope is wound around the rope pulling rod 85. The rope pulling cylinder 82 drives the rope pulling rod 85 to move backward to pull the rope. The limit convex block 88 prevents the rope from detaching from the rope pulling rod 85 during the rope pulling process. The bottom of the rope pulling limit block 84 is connected to the bottom plate 1. The rope pulling limit block 84 is located on the path of the rope pulling rod 85 being pulled backward by the rope pulling cylinder 82 to draw the rope. A moving notch 89 is made on the rope pulling limit block 84. The width of the moving notch 89 is greater than the width of the limit convex block 88. The rope pulling rod 85 enters the moving notch 89 during the movement. At this time, the rope wound around the rope pulling rod 85 is located above the rope pulling limit block 84. The up-and-down moving cylinder 83 drives the rope pulling moving block 86, the rope pulling cylinder 82 and the rope pulling rod 85 to move down synchronously. During the downward movement of the rope pulling rod 85, the rope wound around the rope pulling rod 85 contacts the rope pulling limit block 84 and stops moving downward. When the rope pulling rod 85 moves to the position where the limit convex block 88 is located below the rope pulling limit block 84, the rope detaches from the rope pulling rod 85 and the limit convex block 88.
[0030] In the above technical solution: The material cutting mechanism 9 includes a pneumatic scissors 91, a pushing cylinder 92, a moving slide 93 and a second slide rail 94. There are two second slide rails 94. The second slide rails 94 are fixed on the bottom plate 1. The bottom of the moving slide 93 is slidably arranged on the two second slide rails 94. The moving slide 93 can slide relative to the bottom plate 1. The pushing cylinder 92 is installed on the moving slide 93. A material cutting moving block 95 is slidably arranged on the moving slide 93. The pushing cylinder 92 drives the material cutting moving block 95 to move. The pneumatic scissors 91 are installed on the material cutting moving block 95. The pushing cylinder 92 drives the material cutting moving block 95 and the pneumatic scissors 91 to move.
[0031] The working process of the present utility model is as follows: The feeding motor 23 drives the second roller 22 to rotate. The second roller 22 and the first roller 21 cooperate to send the rope in the direction close to the positioning seat 6; after the feeding is completed, the feeding motor 23 stops moving. At this time, the length of the sent rope is sufficient for the subsequent braiding process. The rope is manually straightened and clamped by the two clamping jaws 32. At this time, the stretching cylinder 82 in the rope pulling mechanism 8 drives the rope pulling rod 85 to move in the direction close to the second winding block 51, so that the rope pulling rod 85 is located on the side of the second winding block 51 waiting for winding.
[0032] The rope is manually wound, first the rope is passed through the positioning groove 61, then the rope is made close to the second winding block 51, and then the rope is wound around the rope pulling rod 85. At this time, the rope is wound around the second winding block 51 and the rope pulling rod 85 to form a first loop; then the rope is wound around the first winding block 44 to form a second loop, and then the rope is pulled between the positioning seat 6 and the second winding block 51, and the rope is passed out from the bottom of the wound rope, and the rope is wound around the second loop from the top, and then the first loop is wound from the bottom, and finally the rope is passed out from the bottom of the second loop, and the end of the rope is placed in the positioning groove 61 to complete the winding of the rope; the specific winding method is as follows Figure 4 The bold part in Figure 4 The arrow on the medium thick line indicates the winding direction. Figure 4 The dotted portion of the thin middle line indicates that the rope passes under the previously wound rope.
[0033] Then, the pressing cylinder 72 of the pressing mechanism 7 drives the pressing block 73 to move forward, and the pressing slope 74 presses the first circle on the outside of the second winding block 51; the first winding moving cylinder 43 drives the first winding block 44 to move downward, and the second circle wound on the first winding block 44 contacts the first limiting plate 42 and is limited by the first limiting plate 42. At this time, the second circle does not move downward synchronously with the first winding block 44. When the first winding moving cylinder 43 drives the first winding block 44 to move downward to below the first limiting plate 42, the second circle is completely separated from the first winding block 44; the stretching cylinder 82 of the rope pulling mechanism 8 drives the rope pulling rod 85 and the rope wound thereon to move backward. The rope gradually tightens the second circle during the backward movement process. At this time, the first circle on the second winding block 51 is held in place by the pressing slope 74 and does not move; after the second circle is tightened, the rope pulling rod 85 stops moving backward.
[0034] Then, the pressing cylinder 72 drives the pressing block 73 to move backward and disengage the rope on the outside of the second winding block 51 of the second winding mechanism 5, and the second winding moving cylinder 53 drives the second winding block 51 to move downward, and the rope is disengaged from the second winding block 51. At this time, the length of the untightened rope is longer than the distance between the rope-pulling rod 85 and the positioning seat 6; the up and down moving cylinder 83 drives the rope-pulling rod 85 to move downward, and the rope contacts the rope-pulling limit block 84 and stops moving downward. When the rope-pulling rod 85 moves to the limit protrusion 88 and is located below the rope-pulling limit block 84, the rope is disengaged from the rope-pulling rod 85 and the limit protrusion 88; the transmission motor 101 drives the rope clamped by the clamping claw 32 to move in a direction away from the positioning seat 6, so that the rope that is disengaged from the second winding block 51 and the rope-pulling rod 85 is tightened, completing the braiding and tightening of the knot, and the knot is located in the rope winding groove 62. Finally, the air cylinder 92 is pushed to drive the pneumatic scissors 91 to move, and the pneumatic scissors 91 cuts off the knot, completing the production of the knot, and the knot is manually removed from the positioning seat 6.
[0035] The first winding moving cylinder 43 drives the first winding block 44 to move upward and reset, the second winding moving cylinder 53 drives the second winding block 51 to move upward and reset, the up-and-down moving cylinder 83 drives the rope pulling rod 85 to move upward, and the stretching cylinder 82 drives the rope pulling rod 85 to move and reset in the direction close to the second winding block 51; the pushing cylinder 92 drives the pneumatic scissors 91 to move backward and reset; the feeding motor 23 drives the second roller 22 to rotate, and the second roller 22 and the first roller 21 cooperate to send the rope in the direction close to the positioning seat 6; the clamping jaws 32 clamp the rope and move and reset in the direction close to the positioning seat 6. After moving in place, the two clamping jaws 32 move away from each other to release the rope; manually straighten the rope to make it straight and start winding, and the clamping jaws 32 re-clamp the rope and wait for the tightening process.
[0036] In the knotting automation equipment of this disc button knot, by setting two molds, namely the first winding block 44 and the second winding block 51, it is convenient for the winding of the rope. At the same time, through the cooperation of the clamping mechanism 3, the first winding mechanism 4, the second winding mechanism 5, the positioning seat 6, the material pressing mechanism 7, the rope pulling mechanism 8, and the material cutting mechanism 9, the automatic tightening, automatic knotting and shearing of the knot are realized, ensuring the uniform strength of the tightened rope knot, thus ensuring the uniformity and aesthetics of the knot, realizing the semi-automatic production of the knot, greatly shortening the production time of the knot, and improving the production efficiency of the knot; after the feeding motor 23 drives the second roller 22 to rotate a set number of turns, the feeding motor 23 stops running and stops feeding, ensuring that the length of the rope moving forward each time is equal, ensuring that the length of the rope used for knotting each time is equal, ensuring the uniformity after the knot is produced, and also reducing the waste of the rope.
[0037] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or use similar methods to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0038] Although the terms such as bottom plate 1; first slide rail 11; side plate 12; top plate 13; controller 14; feeding mechanism 2; first roller 21; second roller 22; feeding motor 23; feeding seat 24; clamping mechanism 3; clamping cylinder 31; clamping jaw 32; transmission block 33; clamping piece 34; first winding mechanism 4; winding fixing seat 41; first limiting plate 42; first winding moving cylinder 43; first winding block 44; winding moving block 45; second winding mechanism 5; second winding block 51; second limiting plate 52; second winding moving cylinder 53; positioning seat 6; positioning groove 61; rope winding groove 62; pressing mechanism 7; pressing fixing seat 71; pressing cylinder 72; pressing block 73; pressing inclined surface 74; rope pulling mechanism 8; rope pulling fixing seat 81; rope pulling cylinder 82; up and down moving cylinder 83; rope pulling limiting block 84; rope pulling rod 85; rope pulling moving block 86; rope pulling connecting block 87; limiting convex block 88; moving notch 89; cutting mechanism 9; pneumatic scissors 91; pushing cylinder 92; moving slide seat 93; second slide rail 94; cutting moving block 95; transmission mechanism 10; transmission motor 101; transmission synchronous belt 102 are used more frequently in this text, it does not exclude the possibility of using other terms. These terms are only used to more conveniently describe and explain the essence of the present utility model; interpreting them as any kind of additional restriction is contrary to the spirit of the present utility model.
[0039] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. The specific embodiments described herein are only examples to illustrate the spirit of the present utility model. Those skilled in the technical field to which the present utility model pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
Claims
1. An automated knitting equipment for knotting a button knot, characterized in that The invention comprises a base plate (1) and a clamping mechanism (3), a first winding mechanism (4), a second winding mechanism (5), a positioning seat (6), a rope pulling mechanism (8), a material cutting mechanism (9) and a transmission motor (101) installed on the base plate (1); the first winding mechanism (4) and the second winding mechanism (5) are respectively located on two sides of the front part of the positioning seat (6) and are arranged opposite to each other; the clamping mechanism (3) is located directly behind the positioning seat (6); the first winding mechanism (4) comprises a first winding movable cylinder (43) and a first winding block (44); the second winding mechanism (5) comprises a second winding movable cylinder (53) and a second winding block (51); the rope pulling mechanism (8) is provided with a rope pulling cylinder (82) and a rope pulling rod (85); the rope pulling rod (85) is located at the second winding block (5 1), the end of the rope passes through the positioning seat (6) and is sequentially wound around the second winding block (51), the rope pulling rod (85), and the first winding block (44). After winding is completed, the first winding movable cylinder (43) drives the first winding block (44) to move downward to disengage from the rope, the rope pulling cylinder (82) drives the rope pulling rod (85) to move backward to tighten the rope, the second winding movable cylinder (53) drives the second winding block (51) to move downward to disengage from the rope, the clamping mechanism (3) clamps the rope, the transmission motor (101) drives the clamping mechanism (3) and the rope to move in a direction away from the positioning seat (6) to tighten the rope, and the knotting and tightening of the knot is completed. The shearing mechanism (9) includes a pneumatic scissors (91), and the pneumatic scissors (91) cut the knot.
2. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The invention also comprises a feeding mechanism (2) mounted on the bottom plate (1), the feeding mechanism (2) being located directly behind the clamping mechanism (3), the feeding mechanism (2) comprising a first roller (21), a second roller (22), a feeding motor (23) and a feeding seat (24), the feeding seat (24) being fixed on the bottom plate (1), the two ends of the first roller (21) and the second roller (22) being hinged on the two side plates of the feeding seat (24), the feeding motor (23) being fixed on the bottom plate (1), and the feeding motor (23) being fixed on the feeding seat (24). On the bottom plate (1), the feeding motor (23) drives the second roller (22) to rotate through a synchronous belt, the first roller (21) is located above the second roller (22), the rope is located between the first roller (21) and the second roller (22) and is in contact with both the first roller (21) and the second roller (22), and when the second roller (22) rotates, it drives the rope to move in a direction close to the positioning seat (6), and at the same time drives the first roller (21) to rotate synchronously.
3. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The first winding mechanism (4) further comprises a winding fixed seat (41) and a first limiting plate (42), wherein the winding fixed seat (41) is fixed on the bottom plate (1), the bottom of the first limiting plate (42) is mounted on the winding fixed seat (41), a limiting opening is formed on the first limiting plate (42), the first winding block (44) is located in the limiting opening, a winding moving block (45) is slidably arranged on the winding fixed seat (41), the first winding moving cylinder (43) is fixed on the bottom plate (1) and connected to the winding moving block (45), the first winding block (44) is located on the upper part of the winding moving block (45), the first winding moving cylinder (43) drives the winding moving block (45) and the first winding block (44) to move up and down, and during the downward movement of the first winding block (44), the rope on the first winding block (44) contacts the first limiting plate (42) and is limited by the first limiting plate (42); The second winding mechanism (5) further comprises a second limiting plate (52); the mounting structure of the second winding block (51) is the same as that of the first winding block (44); and the mounting structure of the second limiting plate (52) is the same as that of the first limiting plate (42).
4. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The invention also comprises a material pressing mechanism (7) mounted on the bottom plate (1); the material pressing mechanism (7), the rope pulling mechanism (8) and the material cutting mechanism (9) are arranged in sequence from front to back and are all located on the side of the second winding mechanism (5); the material pressing mechanism (7) comprises a material pressing fixing seat (71), a material pressing cylinder (72) and a material pressing block (73); the bottom of the material pressing fixing seat (71) is fixed on the bottom plate (1); the material pressing cylinder (72) is mounted on the material pressing fixing seat (71); the material pressing block (73) 73) is installed at the end of the piston rod of the pressing cylinder (72), and the pressing block (73) is provided with a pressing slope (74). Before the rope-pulling rod (85) moves to tighten the rope, the pressing cylinder (72) drives the pressing block (73) to move forward, and the pressing slope (74) presses the rope wound on the second winding block (51). After the rope-pulling rod (85) finishes pulling the rope, the pressing cylinder (72) drives the pressing block (73) to move backward to disengage the rope on the second winding mechanism (5).
5. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The positioning seat (6) is provided with a positioning groove (61), and the groove walls on both sides of the positioning groove (61) are connected with rope winding grooves (62). The rope winding grooves (62) are located on the side of the positioning seat (6) close to the first winding mechanism (4) and the second winding mechanism (5), and the rope passes through the positioning groove (61).
6. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The rope-pulling mechanism (8) further comprises a rope-pulling fixing seat (81), an up-and-down moving cylinder (83) and a rope-pulling limiting block (84); the rope-pulling fixing seat (81) is fixed on the base plate (1); a rope-pulling moving block (86) is slidably provided on the rope-pulling fixing seat (81); the up-and-down moving cylinder (83) is mounted on the base plate (1); the piston rod of the up-and-down moving cylinder (83) is connected to the rope-pulling moving block (86) and drives the rope-pulling moving block (86) to move up and down; the rope-pulling cylinder (82) is mounted on the rope-pulling moving block (86); a rope-pulling connecting block (87) is provided at the end of the piston rod of the rope-pulling cylinder (82); the bottom of the rope-pulling rod (85) is inserted into the rope-pulling connecting block (87); the rope-pulling cylinder (82) drives the rope-pulling connecting block (87) and the rope-pulling rod (85) to move. ) moves, a limiting protrusion (88) is also formed on the top of the rope-pulling rod (85), the bottom of the rope-pulling limiting block (84) is connected to the bottom plate (1), the rope-pulling limiting block (84) is located on the path where the rope-pulling cylinder (82) drives the rope-pulling rod (85) to move backward to draw the rope, a moving notch (89) is formed on the rope-pulling limiting block (84), the width of the moving notch (89) is greater than the width of the limiting protrusion (88), the rope-pulling rod (85) enters the moving notch (89) during the movement, the up-and-down moving cylinder (83) drives the rope-pulling moving block (86), the rope-pulling cylinder (82) and the rope-pulling rod (85) to move downward synchronously, and the rope wound on the rope-pulling rod (85) contacts the rope-pulling limiting block (84) and detaches from the rope-pulling rod (85) and the limiting protrusion (88).
7. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The shearing mechanism (9) also includes a pushing cylinder (92), a movable slide (93) and a second slide rail (94). The second slide rail (94) is provided with two, and the second slide rail (94) is fixed on the base plate (1). The bottom of the movable slide (93) is slidably arranged on the two second slide rails (94). The movable slide (93) can slide relative to the base plate (1). The pushing cylinder (92) is installed on the movable slide (93). A shearing moving block (95) is slidably arranged on the movable slide (93). The pushing cylinder (92) drives the shearing moving block (95) to move. The pneumatic scissors (91) are installed on the shearing moving block (95). The pushing cylinder (92) drives the shearing moving block (95) and the pneumatic scissors (91) to move.
8. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that The clamping mechanism (3) comprises a clamping cylinder (31) and two clamping claws (32) arranged opposite to each other. The clamping cylinder (31) drives the two clamping claws (32) to move relative to each other to clamp the rope. The bottom plate (1) is also provided with a transmission mechanism (10). The transmission mechanism (10) comprises a transmission motor (101) and a transmission synchronous belt (102). The transmission motor (101) drives the transmission synchronous belt (102) to move. The bottom of the clamping cylinder (31) is fixed A transmission block (33) is provided, a clamping piece (34) is installed on the transmission block (33), the transmission synchronous belt (102) is clamped by the clamping piece (34) and the transmission block (33), so that the transmission synchronous belt (102) drives the transmission block (33), the clamping cylinder (31), and the clamping claw (32) to move synchronously, and a first slide rail (11) is also fixed on the bottom plate (1), and the bottom of the transmission block (33) is slidably arranged on the first slide rail (11).
9. The automatic knitting equipment for knotting a button knot according to claim 1, characterized in that A plurality of side panels (12) are installed on the bottom panel (1), a top panel (13) is installed on the top of the side panels (12), and a controller (14) is installed on the top panel (13).
Citation Information
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