Sewing device for PU slipper production

By designing an automated sewing device for PU slipper production, the problems of low sewing efficiency and unstable product quality in traditional processes are solved, and efficient and accurate sewing operations and product quality are achieved.

CN222975432UActive Publication Date: 2025-06-13HUBEI LIANGTAI SHOES CO LTD
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Patent Information

Application Number
CN202422210935.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-13
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In the traditional PU slipper production process, the sewing process is low, the slippers are soft and complex in operation, resulting in unstable production efficiency and product quality.

Method used

A sewing device for PU slipper production is designed, including sliding components, clamping components and cutting components, providing a low friction moving platform through rolling shafts and balls, servo motors and rotary motors for precise control and automated operation.

Benefits of technology

Improves production efficiency and durability of the product, reduces manual intervention and operating time, and ensures the aesthetics and firmness of the sewing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sewing device for PU slipper production, which belongs to the technical field of slipper processing, and comprises a bottom plate, a sewing mechanism is arranged on the bottom plate, and the sewing mechanism comprises a sliding component for slipper movement and a clamping component for pressing slippers down; the sliding assembly comprises two sets of rolling shafts symmetrically arranged on the two sides of the bottom plate and a fixing plate arranged between the two sets of rolling shafts, a low-friction and stable moving platform is provided for the slipper bottom plate through the rolling shafts symmetrically arranged on the two sides of the bottom plate and balls on the middle fixing plate, slippers to be processed can be continuously and smoothly conveyed, and the production efficiency is improved. The position deviation in the sewing process is reduced, the production smoothness is improved, the sewing position and the downward pressing force can be adjusted according to the sewing requirement through the combination of the rotating motor and the electric cylinder installed on the storage table, it is guaranteed that pressure is evenly applied to materials in the sewing process, and the sewing firmness and attractiveness are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fish slaughtering equipment, and particularly relates to a sewing device for PU slipper production. Background Art

[0002] PU slippers refer to slippers made mainly of polyurethane (abbreviated as PU) materials. PU materials have a low density, are soft in texture, light and comfortable to wear, have good elasticity and toughness, can adapt to the shape of the feet, provide good support, and have better abrasion resistance and oxidation resistance compared to some other plastic materials, extending the service life of the slippers. Compared with some traditional plastics, PU materials are easier to recycle and process to a certain extent, with less impact on the environment. Although they are synthetic materials, PU slippers are often designed with breathability in mind to reduce the stuffiness of the feet.

[0003] However, in traditional production processes, manual or semi-automatic methods are mainly used. When sewing slippers, it is mostly manual to hold the slippers and place them at the sewing machine to sew and hem the edges. However, due to the soft materials of the insole and upper of PU slippers, it is quite strenuous to hold and sew them, especially for novice operators, which is time-consuming and laborious, greatly reducing the production efficiency. Moreover, a general sewing machine requires scissors to cut the sewing thread after sewing, increasing the operation time and reducing the production efficiency. Summary of the Utility Model

[0004] In view of this, the utility model provides a sewing device for PU slipper production, which realizes the smooth movement, precise positioning, rapid pressing down and automatic cutting of the slippers during the sewing process through the mutual cooperation of a sliding component, a clamping component, and a cutting component. By symmetrically arranging the rolling shafts and balls, the smooth sliding of the slipper bottom during the sewing process is ensured, reducing the frictional resistance and wear, and improving the production efficiency and the durability of the product.

[0005] To solve the above technical problems, the utility model provides a sewing device for PU slipper production, which includes a bottom plate. A sewing mechanism is arranged on the bottom plate, and the sewing mechanism includes a sliding component for the movement of the slippers and a clamping component for pressing down the slippers.

[0006] The sliding assembly includes two sets of rolling shafts symmetrically arranged on both sides of the base plate and a fixing plate arranged between the two sets of rolling shafts. A number of balls are provided on the fixing plate; the clamping assembly includes a bracket arranged on the base plate. A chute is provided on the bracket, and a sliding block is slidably arranged in the chute. A placing table is connected to the bottom of the sliding block, and a pressing module is arranged on the placing table; the pressing module includes a rotating motor arranged on the placing table, and an electric cylinder is connected to the output shaft of the rotating motor. The rolling shafts symmetrically arranged on both sides of the base plate and the balls on the middle fixing plate provide a low-friction and stable moving platform for the slipper sole plate, which helps to continuously and smoothly convey the slippers to be processed, reduces the position deviation during the sewing process, and improves the production fluency. Through the combination of the rotating motor and the electric cylinder installed on the placing table, the sewing position can be adjusted and the pressing force can be adjusted according to the sewing requirements, ensuring uniform pressure on the material during sewing and improving the firmness and aesthetics of the stitching.

[0007] A servo motor is provided on one side of the chute, and a screw rod is connected to the end of the output shaft of the servo motor. The screw rod is threadedly connected to the sliding block. The combination of the screw rod driven by the servo motor and the sliding block realizes precise control of the position of the sliding block.

[0008] The placing table is fixedly arranged on the lower base surface of the sliding block through bolts. A through hole is provided on the table surface of the placing table, and the output shaft of the rotating motor is connected to the electric cylinder through the through hole. A connecting plate is provided at the connection between the electric cylinder and the rotating motor, and a pressing plate is connected to the end of the telescopic shaft of the electric cylinder. By rotating the electric cylinder through the rotating motor, the pressing plate presses and rotates the slipper at the same time, so that the sewing machine sews the slipper along the contour of the pressing plate during sewing, ensuring the aesthetics of sewing.

[0009] The sewing mechanism further includes a cutting assembly. The cutting assembly includes two symmetrically arranged limiting grooves, a knife sheath is fixedly arranged between the two limiting grooves, a limiting block is arranged in each limiting groove, a cutting knife is connected between the limiting blocks, and a pneumatic push rod is arranged at the top of one limiting groove. The telescopic end of the pneumatic push rod is connected to a limiting block. Through the knife sheath in the middle of the two symmetrically arranged limiting grooves and the cutting knife arranged on the limiting block, the edge of the slipper is cut, which not only improves the cutting accuracy, but also greatly improves the production efficiency and reduces the need for manual intervention.

[0010] A sewing machine set is fixedly arranged on one side of the sliding assembly.

[0011] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0012] 1. When the utility model is in use, the electric cylinder is rotated by the rotating motor, so that the pressing plate presses down on the slipper while rotating, enabling the sewing machine to sew the slipper along the contour of the pressing plate during sewing, ensuring the aesthetics of sewing.

[0013] 2. When the utility model is in use, the scabbard between the two symmetric limiting grooves and the tangent knife arranged on the limiting block are used to cut the edge of the slipper, which not only improves the cutting accuracy, but also greatly improves the production efficiency and reduces the need for manual intervention.

[0014] 3. When the utility model is in use, the rolling shafts symmetrically arranged on both sides of the bottom plate and the ball bearings on the middle fixing plate provide a low-friction and stable moving platform for the bottom plate of the slipper, helping to continuously and smoothly convey the slippers to be processed, reducing the position deviation during sewing, and improving the production smoothness.

[0015] 4. When the utility model is in use, through the combination of the rotating motor and the electric cylinder installed on the storage table, the sewing position can be adjusted and the pressing force can be adjusted according to the sewing requirements, ensuring uniform pressing on the material during sewing, and improving the firmness and aesthetics of sewing. Description of the Drawings

[0016] Figure 1 is the overall structural schematic diagram of the sewing device for PU slipper production of the present utility model;

[0017] Figure 2 is the overall structural schematic diagram of the sewing mechanism in the present utility model;

[0018] Figure 3 is the rear view sectional structural schematic diagram of the sewing mechanism in the present utility model;

[0019] Figure 4 is the front view sectional structural schematic diagram of the sewing mechanism in the present utility model.

[0020] Description of the reference numerals: 1. Bottom plate; 2. Sewing mechanism; 21. Sliding assembly; 211. Rolling shaft; 212. Fixing plate; 213. Ball bearing; 22. Clamping assembly; 221. Bracket; 222. Chute; 223. Screw; 224. Servo motor; 225. Sliding block; 226. Storage table; 23. Pressing module; 231. Rotating motor; 232. Connecting plate; 233. Electric cylinder; 234. Pressing plate; 24. Cutting assembly; 241. Limiting groove; 242. Scabbard; 243. Limiting block; 244. Tangent knife; 245. Pneumatic push rod; 25. Sewing unit. Detailed Embodiments

[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the following will combine the appended drawings of the embodiments of the present utility modelFigures 1-4 The technical solutions of the embodiments of the present utility model are described clearly and completely. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model fall within the scope of protection of the present utility model.

[0022] As Figures 1-4 shown: This embodiment provides a sewing device for the production of PU slippers, including a bottom plate 1, on which a sewing mechanism 2 is provided. The sewing mechanism 2 includes a sliding component 21 for the movement of the slippers and a clamping component 22 for pressing down on the slippers.

[0023] The sliding component 21 includes two groups of rolling shafts 211 symmetrically arranged on both sides of the bottom plate 1 and a fixing plate 212 arranged between the two groups of rolling shafts 211. A number of ball bearings 213 are provided on the fixing plate 212. The clamping component 22 includes a bracket 221 arranged on the bottom plate 1. A chute 222 is provided on the bracket 221. A sliding block 225 is slidably arranged in the chute 222. A placing table 226 is connected to the bottom of the sliding block 225. A pressing module 23 is provided on the placing table 226. The pressing module 23 includes a rotary motor 231 arranged on the placing table 226. An electric cylinder 233 is connected to the output shaft of the rotary motor 231. Through the rolling shafts 211 symmetrically arranged on both sides of the bottom plate 1 and the ball bearings 213 on the middle fixing plate 212, a low-friction and stable moving platform is provided for the bottom plate 1 of the slipper, which helps to continuously and smoothly convey the slippers to be processed, reduces the position deviation during the sewing process, and improves the production fluency. Through the combination of the rotary motor 231 and the electric cylinder 233 installed on the placing table 226, the sewing position can be adjusted and the pressing force can be regulated according to the sewing requirements, ensuring uniform pressing on the material during sewing and improving the firmness and aesthetics of the stitching.

[0024] A servo motor 224 is provided on one side of the chute 222. A screw rod 223 is connected to the end of the output shaft of the servo motor 224. The screw rod 223 is threadedly connected to the sliding block 225. By combining the screw rod 223 driven by the servo motor 224 with the sliding block 225, precise control of the position of the sliding block 225 is achieved.

[0025] The placing table 226 is fixedly arranged on the lower base surface of the sliding block 225 through bolts. A through hole is arranged on the table surface of the placing table 226. The output shaft of the rotating motor 231 is connected with the electric cylinder 233 through the through hole. A connecting plate 232 is arranged at the connection part between the electric cylinder 233 and the rotating motor 231. The end part of the telescopic shaft of the electric cylinder 233 is connected with a pressing plate 234. By rotating the electric cylinder 233 through the rotating motor 231, while the pressing plate 234 presses down the slipper, it rotates, so that when the sewing machine sews, it sews the slipper along the contour of the pressing plate 234, ensuring the aesthetics of sewing.

[0026] The sewing mechanism 2 further includes a cutting component 24. The cutting component 24 includes two symmetrically arranged limiting grooves 241. A knife sheath 242 is fixedly arranged between the two limiting grooves 241. Each limiting groove 241 is provided with a limiting block 243. A tangent knife 244 is connected between the limiting blocks 243. A pneumatic push rod 245 is arranged at the top of one limiting groove 241. The telescopic end of the pneumatic push rod 245 is connected with a limiting block 243. By means of the knife sheath 242 arranged in the middle of the two symmetric limiting grooves 241 and the tangent knife 244 arranged on the limiting block 243, the edge of the slipper is cut, which not only improves the cutting accuracy, but also greatly improves the production efficiency and reduces the need for manual intervention.

[0027] One side of the sliding component 21 is fixedly provided with a sewing machine set 25.

[0028] The using method of the utility model: First of all, it should be clear that the utility model is related to the processing of slippers and is mainly used for the edge sewing work of slippers. When sewing the slippers, place the slippers on the rolling shafts 211 on the left or right side of the bottom plate 1. Adjust the position of the pressing module 23 by driving the screw rod 223 through the servo motor 224, so that the electric cylinder 233 pushes the pressing plate 234 to press and fix the slippers, and drive the sliding block 225 driven by the screw rod 223 to move along the sliding groove 222. When moving to the ball 213, the edge of the pressing plate 234 is parallel to the sewing needle of the sewing machine set 25. Then start the sewing machine to sew the slippers. When sewing, drive the connecting plate 232 to rotate through the rotating motor 231, and then control the electric cylinder 233 and the pressing plate 234 to drive the slippers to rotate under the drive of the ball 213, and the edge of the pressing plate 234 is always parallel to the sewing needle to sew the edge of the slippers. After sewing, lower the tangent knife 244 by adjusting the pneumatic push rod 245, so that the tangent knife 244 falls into the knife sheath 242 to cut the sewing thread. Then move the position of the pressing module 23 again through the sliding block 225 to push out the sewn slippers.

[0029] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0030] The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A sewing device for producing PU slippers, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with a sewing mechanism (2), and the sewing mechanism (2) comprises a sliding assembly (21) for moving the slippers and a clamping assembly (22) for pressing the slippers downwards; The sliding assembly (21) comprises two groups of rolling shafts (211) symmetrically arranged on both sides of the base plate (1) and a fixed plate (212) arranged between the two groups of rolling shafts (211), and a plurality of balls (213) are arranged on the fixed plate (212); the clamping assembly (22) comprises a bracket (221) arranged on the base plate (1), a slide groove (222) is arranged on the bracket (221), a sliding block (225) is slidably arranged in the slide groove (222), a storage platform (226) is connected to the bottom of the sliding block (225), and a pressing die set (23) is arranged on the storage platform (226); the pressing die set (23) comprises a rotating motor (231) arranged on the storage platform (226), and an electric cylinder (233) is connected to the output shaft of the rotating motor (231).

2. The sewing device for producing PU slippers according to claim 1, characterized in that: A servo motor (224) is provided on one side of the slide groove (222), and a screw rod (223) is connected to the end of the output shaft of the servo motor (224), and the screw rod (223) is threadedly connected to the sliding block (225).

3. The sewing device for producing PU slippers according to claim 1, characterized in that: The storage platform (226) is fixedly arranged on the lower base surface of the sliding block (225) by means of bolts, a through hole is provided on the surface of the storage platform (226), and the output shaft of the rotating motor (231) is connected to the electric cylinder (233) through the through hole.

4. The sewing device for producing PU slippers according to claim 3, characterized in that: A connecting plate (232) is provided at the connection between the electric cylinder (233) and the rotating motor (231), and a pressing plate (234) is connected to the end of the telescopic shaft of the electric cylinder (233).

5. The sewing device for producing PU slippers according to claim 1, characterized in that: The sewing mechanism (2) further comprises a cutting assembly (24), the cutting assembly (24) comprising two symmetrically arranged limiting grooves (241), a scabbard (242) being fixedly arranged between the two limiting grooves (241), a limiting block (243) being arranged in each limiting groove (241), and a thread cutting knife (244) being connected between the limiting blocks (243).

6. The sewing device for producing PU slippers according to claim 5, characterized in that: A pneumatic push rod (245) is provided at the top of one of the limiting grooves (241), and the telescopic end of the pneumatic push rod (245) is connected to one of the limiting blocks (243).

7. The sewing device for producing PU slippers according to claim 1, characterized in that: A sewing machine group (25) is fixedly provided on one side of the sliding component (21).