Curved screen assembling machine

By designing a curved screen assembly machine, using a robot and a vacuum pressure-keeping device to achieve accurate fit and close connection between the outer screen and the inner screen, the problems of slow assembly speed and poor accuracy in the prior art are solved, and more efficient curved screen assembly is achieved.

CN222977172UActive Publication Date: 2025-06-13DONGGUAN PANGPAI AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422062085.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-13
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The assembly speed of existing curved screen displays is slower, and the accuracy of the inner and outer screens is poor.

Method used

A curved screen assembly machine is designed, including a screen fitting device and a vacuum pressure holding device. The screen fitting device uses an external screen calibration mechanism and an internal screen calibration mechanism to accurately fit the external screen and the internal screen into a semi-finished display screen. The vacuum pressure holding device uses a vacuum mechanism to place the semi-finished screen under vacuum conditions to achieve a close fit between the outer screen and the inner screen.

Benefits of technology

It improves the fitting accuracy of the outer and inner screens, improves production speed, and achieves more efficient curved screen assembly.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a curved screen assembly machine, the curved screen assembly machine comprises a screen fitting device and a vacuum pressure maintaining device, the screen fitting device comprises a first rack, and an outer screen calibration mechanism, an inner screen calibration mechanism and a first manipulator which are arranged on the first rack, the outer screen calibration mechanism is used for placing an outer screen and calibrating the position of the outer screen, and the inner screen calibration mechanism is used for calibrating the position of the inner screen; the inner screen calibration mechanism is used for placing an outer screen and calibrating the position of the inner screen, and the first manipulator is used for grabbing the outer screen located on the outer screen calibration mechanism to the inner screen calibration mechanism and attaching the outer screen to the inner screen to form a semi-finished display screen; the vacuum pressure maintaining device comprises a second rack, a second mechanical arm and at least one vacuum mechanism, wherein the second mechanical arm and the vacuum mechanism are arranged on the second rack. The second mechanical arm is used for grabbing the semi-finished display screen located on the inner screen calibration mechanism into the vacuum mechanism. According to the utility model, the assembly precision and the production speed are improved through an automatic assembly mode.
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Description

Technical Field

[0001] The utility model relates to the field of display assembly equipment, in particular to a curved screen assembly machine. Background Art

[0002] With the progress of industrial level and the improvement of people's living standards, 3C products are used more and more widely. For example, the common display screen in 3C products is generally composed of an inner screen and an outer screen.

[0003] The existing curved screen display screens are generally assembled in the form of manual + equipment. The inner screen and the outer screen are attached together manually, and then the whole is put into a vacuum pumping and pressing device for pressure maintaining, so that the inner screen and the outer screen are closely attached together. However, such an assembly speed is slow, and the accuracy of manual assembly of the inner screen and the outer screen is poor. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a curved screen assembly machine to solve the technical problems put forward in the background art.

[0005] To achieve the above purpose, the curved screen assembly machine proposed by the utility model includes:

[0006] A screen attachment device, the screen attachment device includes a first frame and an outer screen calibration mechanism, an inner screen calibration mechanism, and a first manipulator arranged on the first frame. The outer screen calibration mechanism is used to place the outer screen and calibrate the position of the outer screen. The inner screen calibration mechanism is used to place the inner screen and calibrate the position of the inner screen. The first manipulator is used to grab the outer screen located on the outer screen calibration mechanism to the inner screen calibration mechanism and attach it to the inner screen to form a semi-finished display screen;

[0007] A vacuum pressure maintaining device, the vacuum pressure maintaining device includes a second frame and a second manipulator and at least one vacuum mechanism arranged on the second frame. The second manipulator is used to grab the semi-finished display screen located on the inner screen calibration mechanism into the vacuum mechanism.

[0008] Preferably, the outer screen calibration mechanism includes a first driving member and a first automatic calibration seat. The first driving member is arranged on the first frame and is used to drive the first automatic calibration seat to move below the feeding point of the first manipulator. The first automatic calibration seat includes a first bearing plate connected to the output end of the first driving member and a horizontal clamping assembly arranged on the first bearing plate. The first bearing plate has a first placement position for placing the outer screen, and the horizontal clamping assembly is used to position the outer screen located on the first placement position.

[0009] Preferably, the inner screen calibration mechanism includes a second driving member and a second automatic calibration seat. The second driving member is disposed on the first frame and is configured to drive the second automatic calibration seat to move below the feeding point of the first robot. The second automatic calibration seat includes a UVW alignment platform connected to the output end of the second driving member and a second bearing plate disposed on the output end of the UVW alignment platform. The second bearing plate has a second placement position for placing the inner screen, and the second placement position has a plurality of vacuum suction holes.

[0010] Preferably, the vacuum mechanism includes a mounting frame, a third driving member, an upper vacuum box, a fourth driving member, and a lower vacuum box. The mounting frame is disposed on the second frame. The upper vacuum box is slidably disposed on the mounting frame and can move in the vertical direction. The upper vacuum box has an air extraction hole. The third driving member is disposed on the mounting frame, and the output end of the third driving member is connected to the upper vacuum box to drive the upper vacuum box to move up and down. The fourth driving member is disposed on the second frame, and the output end of the fourth driving member is connected to the lower vacuum box to drive the lower vacuum box to move below the upper vacuum box. The lower vacuum box has a third placement position for placing the semi-finished screen.

[0011] Preferably, the vacuum mechanism further includes a pre-pressing assembly. The pre-pressing assembly includes a pressing plate, a heating assembly, and a fifth driving member. The pressing plate is disposed in the upper vacuum box. The heating assembly is disposed on the pressing plate. The fifth driving member is disposed on the upper vacuum box, and the output end of the fifth driving member is connected to the pressing plate to drive the pressing plate to move toward the third placement position.

[0012] Preferably, an installation cavity is provided on a side surface of the pressing plate facing the third placement position. A positioning assembly is provided in the installation cavity. The positioning assembly is configured to position the semi-finished screen located on the third placement position. The positioning assembly includes a limiting post and an elastic member. The limiting post is slidably disposed in the installation cavity and can move in the vertical direction. The elastic member is located in the installation cavity and is respectively connected to the pressing plate and the limiting post.

[0013] Preferably, the screen laminating device further includes an image acquisition mechanism. The image acquisition mechanism includes a bracket disposed on the first frame and a first CCD assembly and a second CCD assembly disposed on the bracket. The first CCD assembly is configured to acquire the position data of the outer screen located on the outer screen calibration mechanism. The second CCD assembly is configured to acquire the position data of the inner screen located on the inner screen calibration mechanism.

[0014] Preferably, the second manipulator includes a gantry, a sixth driving member, and a gripping head. The gantry is disposed on the second frame, the sixth driving member is disposed on the gantry, the gripping head is connected to the output end of the sixth driving member, there are at least two vacuum mechanisms, and the vacuum mechanisms are arranged side by side in sequence along the extending direction of the gantry.

[0015] Preferably, the screen laminating device further includes an outer screen feeding mechanism and a third manipulator disposed on the first frame. The outer screen feeding mechanism includes a seventh driving member and an outer screen placing seat connected to the output end of the seventh driving member. The outer screen placing seat has a fourth placing position for placing the outer screen, and the third manipulator is used to grab the outer screen located at the fourth placing position onto the outer screen calibration mechanism.

[0016] Preferably, the vacuum pressure maintaining device further includes a fourth manipulator disposed on the second frame, and the fourth manipulator is used to take out the finished screen located inside the vacuum mechanism.

[0017] The curved screen assembly machine provided by the embodiment of the present invention automatically calibrates the position of the outer screen through the outer screen calibration mechanism and calibrates the position of the inner screen through the inner screen calibration mechanism, so that the first manipulator can accurately place the outer screen on the inner screen to form a semi-finished screen. Then, the second manipulator is used to place the semi-finished screen inside the vacuum mechanism, and the outer screen and the inner screen are tightly laminated together by using vacuum negative pressure to form a finished screen, thereby improving the lamination accuracy of the outer screen and the inner screen, and the automatic transfer by using the manipulator is also beneficial to improving the production speed. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of an embodiment of the curved screen assembly machine in the present invention;

[0019] Figure 2 is Figure 1 a schematic structural diagram of the screen laminating device shown in ;

[0020] Figure 3 is Figure 1 a schematic structural diagram of the vacuum pressure maintaining device shown in ;

[0021] Figure 4 is Figure 2 a schematic structural diagram of the outer screen calibration mechanism shown in ;

[0022] Figure 5 is Figure 4 a schematic structural diagram of the first automatic calibration seat shown in ;

[0023] Figure 6 is Figure 2 a schematic structural diagram of the inner screen calibration mechanism shown in ;

[0024] Figure 7 is Figure 6 a schematic structural view of the second automatic calibration seat shown in

[0025] Figure 8 is Figure 3 a schematic view of a part of the structure of the vacuum mechanism shown in

[0026] Figure 9 is Figure 3 a schematic view of another part of the structure of the vacuum mechanism shown in

[0027] Figure 10 is Figure 8 a schematic structural view of the preloading assembly shown in

[0028] Figure 11 is Figure 2 a schematic structural view of the image acquisition mechanism shown in

[0029] Figure 12 is Figure 3 a schematic structural view of the second manipulator shown in

[0030] Figure 13 is Figure 4 a schematic structural view of the outer screen feeding mechanism shown in Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] It should be noted that all the directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0033] It should also be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time.

[0034] In addition, the descriptions involving "first", "second", etc. in the present utility model are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0035] The present utility model provides a curved screen assembly machine, as Figures 1 to 3 shown. The curved screen assembly machine includes:

[0036] A screen laminating device 1000, which includes a first frame 1100 and an outer screen calibration mechanism 1200, an inner screen calibration mechanism 1300, and a first manipulator 1400 disposed on the first frame 1100. The outer screen calibration mechanism 1200 is used to place the outer screen and calibrate the position of the outer screen. The inner screen calibration mechanism 1300 is used to place the inner screen and calibrate the position of the inner screen. The first manipulator 1400 is used to grab the outer screen located on the outer screen calibration mechanism 1200 and laminate it with the inner screen on the inner screen calibration mechanism 1300 to form a semi-finished display screen;

[0037] A vacuum pressure maintaining device 2000, which includes a second frame 2100 and a second manipulator 2200 and at least one vacuum mechanism 2300 disposed on the second frame 2100. The second manipulator 2200 is used to grab the semi-finished display screen located on the inner screen calibration mechanism 1300 and place it into the vacuum mechanism 2300.

[0038] Among them, the first frame 1100 and the second frame 2100 can be separately provided, such as detachably connected, or can be integrally provided. The outer screen calibration mechanism 1200 is used to calibrate the position of the outer screen. The specific calibration method can be to limit the outer screen at a preset position by means of horizontal movement, so as to facilitate the grabbing of the first manipulator 1400. The inner screen calibration mechanism 1300 is used to calibrate the position of the inner screen. The specific calibration method can be to adjust the position and placement angle of the inner screen by means of horizontal movement and horizontal rotation, so as to facilitate the first manipulator 1400 to accurately laminate the outer screen on the inner screen. The first manipulator 1400 can adopt a conventional form, such as a gantry manipulator or a multi-axis manipulator. The specific method of grabbing the outer screen can be vacuum adsorption, and of course, it can also be in a clamping manner. The placement methods of the outer screen and the inner screen can be manual placement or automatic placement by means of a manipulator.

[0039] The second manipulator 2200 can adopt a conventional form, such as a gantry manipulator or a multi-axis manipulator. The specific way to grasp the semi-finished product screen can be vacuum adsorption, or it can also be a clamping method, so as to facilitate grasping the semi-finished product screen into the vacuum mechanism 2300. At this time, the outer screen and the inner screen have a certain bonding ability, and the inner screen and the outer screen will not separate during the transfer of the second manipulator 2200. The vacuum mechanism 2300 can adopt a conventional form, such as cooperating with an openable and closable box body to evacuate the air, so as to facilitate the outer screen and the inner screen of the semi-finished product screen to fit more closely under vacuum conditions.

[0040] In this embodiment, the position of the outer screen is automatically calibrated by the outer screen calibration mechanism 1200 and the position of the inner screen is calibrated by the inner screen calibration mechanism 1300, so as to facilitate the first manipulator 1400 to accurately place the outer screen on the inner screen to form a semi-finished product screen. Then, the second manipulator 2200 is used to place the semi-finished product screen in the vacuum mechanism 2300, and the outer screen and the inner screen are tightly bonded together by vacuum negative pressure to form a finished product screen, thereby improving the bonding accuracy of the outer screen and the inner screen, and the automatic transfer by the manipulator is also beneficial to improving the production speed.

[0041] In a preferred embodiment, such as Figure 4 and Figure 5As shown, preferably, the outer screen calibration mechanism 1200 includes a first driving member 1210 and a first automatic calibration seat 1220. The first driving member 1210 is disposed on the first rack 1100 and is used to drive the first automatic calibration seat 1220 to move below the loading point of the first manipulator 1400. The first automatic calibration seat 1220 includes a first bearing plate 1221 connected to the output end of the first driving member 1210 and a horizontal clamping assembly 1222 disposed on the first bearing plate 1221. The first bearing plate 1221 has a first placement position 1223 for placing the outer screen, and the horizontal clamping assembly 1222 is used to position the outer screen located at the first placement position 1223. Among them, the first driving member 1210 is preferably a linear module to facilitate precise control of the movement of the first automatic calibration seat 1220. The two ends of the linear module are the outer screen loading position and the outer screen unloading position. The outer screen loading position is used to place the outer screen on the first automatic calibration seat 1220, and the outer screen unloading position is the loading position of the first manipulator 1400, which facilitates the first manipulator 1400 to grab the outer screen located on the first automatic calibration seat 1220. The first placement position 1223 on the first bearing plate 1221 may be a cavity adapted to the size of the outer screen, and the horizontal clamping assembly 1222 may adopt the form of a cylinder + chuck. A plurality of chucks are arranged around the circumference of the first placement position 1223, and a plurality of cylinders are used to drive the plurality of chucks to horizontally move towards the first placement position 1223 respectively, so as to accurately position the outer screen within the first placement position 1223. Two fixed stoppers may also be provided on the first bearing plate 1221 around the circumference of the first placement position 1223. At this time, there are two chucks. One fixed stopper is disposed opposite to one chuck, and the other fixed stopper is disposed opposite to the other chuck. Moreover, the two chucks and the two fixed stoppers are all arranged around the circumference of the first placement position 1223. By driving the two chucks to move towards the corresponding fixed stoppers with two cylinders, the positioning of the outer screen on the first placement position 1223 can be achieved. Compared with the previous method, this method is beneficial to reducing the number of cylinders and lowering the cost. In this embodiment, the horizontal clamping assembly 1222 positions the outer screen located at the first placement position 1223 and releases the outer screen after positioning, so as to facilitate the first manipulator 1400 to grab the outer screen.

[0042] In a preferred embodiment, as Figure 6 and Figure 7As shown, preferably, the inner screen calibration mechanism 1300 includes a second driving member 1310 and a second automatic calibration seat 1320. The second driving member 1310 is disposed on the first frame 1100 and is used to drive the second automatic calibration seat 1320 to move below the blanking point of the first manipulator 1400. The second automatic calibration seat 1320 includes a UVW alignment platform 1321 connected to the output end of the second driving member 1310 and a second bearing plate 1322 disposed on the output end of the UVW alignment platform 1321. The second bearing plate 1322 has a second placement position 1323 for placing the inner screen, and the second placement position 1323 has a plurality of vacuum adsorption holes 1324. Among them, the second driving member 1310 is preferably a linear module to facilitate precise control of the movement of the second automatic calibration seat 1320. The two ends of the linear module are the inner screen loading position and the screen fitting position. The inner screen loading position is used to place the inner screen on the second automatic calibration seat 1320, and the screen fitting position is the blanking position of the first manipulator 1400, so as to facilitate the first manipulator 1400 to fit the outer screen on the inner screen. The second placement position 1323 fixes the inner screen by providing vacuum adsorption holes 1324. When the inner screen is placed on the second placement position 1323, the inner screen is fixed by means of vacuum adsorption to prevent the inner screen from moving during calibration and attachment. In addition, the UVW alignment platform 1321 can adopt a conventional form, that is, the UVW alignment platform 1321 can drive the second bearing plate 1322 to move horizontally and rotate around the vertical direction to facilitate adjusting the position and placement angle of the inner screen on the second placement position 1323. In this embodiment, after the UVW alignment platform 1321 adjusts the position and placement angle of the inner screen on the second placement position 1323, the second driving member 1310 can be used to drive the inner screen to move to the blanking point of the first manipulator 1400, so as to facilitate the first manipulator 1400 to fit the outer screen on the inner screen. In addition, a vacuum button and a first start button can be provided on the second frame 2100. Since the first inner screen is self-adhesive with a protective film, after the inner screen is manually placed on the second placement position 1323 first, the inner screen is adsorbed on the second placement position 1323 through the vacuum button. After the protective film is removed manually, the UVW alignment platform 1321 can be automatically used to calibrate the inner screen through the first start button.

[0043] In a preferred embodiment, as Figure 3 、 Figure 8 and Figure 9As shown, preferably, the vacuum mechanism 2300 includes a mounting frame 2310, a third driving member 2320, an upper vacuum box 2330, a fourth driving member 2340, and a lower vacuum box 2350. The mounting frame 2310 is disposed on the second frame 2100. The upper vacuum box 2330 is slidably disposed on the mounting frame 2310 and can move in the vertical direction. The upper vacuum box 2330 has an air extraction hole. The third driving member 2320 is disposed on the mounting frame 2310, and the output end of the third driving member 2320 is connected to the upper vacuum box 2330 to drive the upper vacuum box 2330 to move up and down. The fourth driving member 2340 is disposed on the second frame 2100, and the output end of the fourth driving member 2340 is connected to the lower vacuum box 2350 to drive the lower vacuum box 2350 to the lower side of the upper vacuum box 2330. The lower vacuum box 2350 has a third placement position 2351 for placing the semi-finished screen. Among them, the mounting frame 2310 includes a plurality of guide posts disposed on the second frame 2100 and a mounting plate respectively connected to the tops of the plurality of guide posts. The upper vacuum box 2330 is slidably disposed on the plurality of guide posts. The air extraction hole of the upper vacuum box 2330 is communicated with an external vacuum machine through an air pipe, or a vacuum machine may be disposed on the second frame 2100. The third driving member 2320 is preferably a linear cylinder to facilitate driving the upper vacuum box 2330 to move. The fourth driving member 2340 is preferably in the form of a motor + lead screw + slide rail. The lower vacuum box 2350 is respectively connected to a slider on the slide rail and a nut on the lead screw. The motor is used to drive the lead screw to rotate, thereby driving the lower vacuum box 2350 to move. In addition, the lower vacuum box 2350 has a third placement position 2351 for placing the semi-finished screen to facilitate the second manipulator 2200 to place the semi-finished screen in the lower vacuum box 2350. In this embodiment, first, the second manipulator 2200 places the semi-finished screen on the third placement position 2351, then uses the fourth driving member 2340 to drive the lower vacuum box 2350 to move to directly below the upper vacuum box 2330, and then uses the third driving member 2320 to drive the upper vacuum box 2330 to move downward and dock with the lower vacuum box 2350, thereby completing the sealing between the upper vacuum box 2330 and the lower vacuum box 2350. Finally, the air in the upper vacuum box 2330 and the lower vacuum box 2350 is extracted through the air extraction hole to form a vacuum state to ensure that the outer screen and the inner screen in the semi-finished screen are closely attached together.

[0044] In a preferred embodiment, as Figure 8 and Figure 10As shown, preferably, the vacuum mechanism 2300 further includes a pre-pressing assembly 2360. The pre-pressing assembly 2360 includes a pressing plate 2361, a heating assembly, and a fifth driving member 2362. The pressing plate 2361 is disposed in the upper vacuum box 2330. The heating assembly is disposed on the pressing plate 2361. The fifth driving member 2362 is disposed on the upper vacuum box 2330, and the output end of the fifth driving member 2362 is connected to the pressing plate 2361 for driving the pressing plate 2361 to move toward the third placement position 2351. Among them, preferably, the size of the pressing plate 2361 is adapted to the size of the outer screen. The heating assembly adopts a conventional form, such as resistance heating or electromagnetic heating, so as to keep the pressing plate 2361 at an appropriate temperature, thereby facilitating better fitting of the outer screen and the inner screen. The fifth driving member 2362 is preferably a linear cylinder. After the upper vacuum box 2330 and the lower vacuum box 2350 are docked, the fifth driving member 2362 can drive the pressing plate 2361 to press on the semi-finished screen.

[0045] In a preferred embodiment, preferably, an installation cavity is provided on a side surface of the pressing plate 2361 facing the third placement position 2351. A positioning assembly is provided in the installation cavity. The positioning assembly is used to position the semi-finished screen located at the third placement position 2351. The positioning assembly includes a limiting post and an elastic member. The limiting post is slidably disposed in the installation cavity and can move in the vertical direction. The elastic member is located in the installation cavity and is respectively connected to the pressing plate 2361 and the limiting post. Among them, preferably, there are two positioning assemblies, which is convenient for the two limiting posts to contact the semi-finished screen first when the pressing plate 2361 abuts against the semi-finished screen to prevent the semi-finished screen from moving. Preferably, the limiting post is made of a flexible material to avoid damaging the upper screen, and the elastic member can adopt a spring. In this embodiment, using the limiting post to contact the top of the semi-finished screen first is beneficial to preventing the semi-finished screen from moving when the pressing plate 2361 presses the semi-finished screen. When the pressing plate 2361 is completely attached to the semi-finished screen, the limiting post is completely received in the installation cavity, which does not affect the abutment of the pressing plate 2361 and the top surface of the semi-finished screen.

[0046] In a preferred embodiment, such as Figure 2 and Figure 11As shown, preferably, the screen laminating device 1000 further includes an image acquisition mechanism 1500. The image acquisition mechanism 1500 includes a bracket 1510 disposed on the first rack 1100, and a first CCD assembly 1520 and a second CCD assembly 1530 disposed on the bracket 1510. The first CCD assembly 1520 is used to acquire the position data of the outer screen located on the outer screen calibration mechanism 1200, and the second CCD assembly 1530 is used to acquire the position data of the inner screen located on the inner screen calibration mechanism 1300. Among them, the first CCD assembly 1520 includes a first camera and a first fill light. The first camera is disposed on the bracket 1510 and directly above the outer screen loading position, so as to facilitate acquiring the position and placement angle data of the outer screen. The first fill light is disposed on the outer screen calibration mechanism 1200 (i.e., the first carrier plate 1221) and below the first placement position 1223, so as to facilitate displaying the outer contour of the outer screen by means of the light. The second CCD assembly 1530 includes a second camera and a second fill light. The second camera is disposed on the bracket 1510 and directly above the inner screen loading position, so as to facilitate acquiring the position and placement angle data of the inner screen. The second fill light is disposed on the inner screen calibration mechanism 1300 (i.e., the first carrier plate 1221) and below the second placement position 1323, so as to facilitate displaying the outer contour of the inner screen. In this embodiment, by acquiring the position and placement angle data of the outer screen through the first CCD assembly 1520 and acquiring the position and placement angle data of the inner screen through the second CCD assembly 1530, it is convenient for the second automatic calibration seat 1320 (i.e., the UVW alignment platform 1321) to adjust the position and placement angle of the inner screen, so as to facilitate the first manipulator 1400 to accurately laminate the outer screen on the inner screen.

[0047] In a preferred embodiment, as Figure 3 and Figure 12 shown, preferably, the second manipulator 2200 includes a gantry 2210, a sixth driving member 2220, and a gripping head 2230. The gantry 2210 is disposed on the second rack 2100. The sixth driving member 2220 is disposed on the gantry 2210. The gripping head 2230 is connected to the output end of the sixth driving member 2220. There are at least two vacuum mechanisms 2300, and the vacuum mechanisms 2300 are arranged in parallel in sequence along the extending direction of the gantry 2210. Among them, the second manipulator 2200 is a gantry manipulator. The gantry 2210 straddles both ends of the plurality of vacuum mechanisms 2300, so as to facilitate placing the semi-finished screens into the plurality of vacuum mechanisms 2300 respectively, improving the utilization efficiency of the second manipulator 2200.

[0048] In a preferred embodiment, as Figure 2 and Figure 13As shown, preferably, the screen laminating device 1000 further includes an outer screen feeding mechanism 1600 and a third manipulator 1700 disposed on the first frame 1100. The outer screen feeding mechanism 1600 includes a seventh driving member 1610 and an outer screen placement seat 1620 connected to the output end of the seventh driving member 1610. The outer screen placement seat 1620 has a fourth placement position 1621 for placing the outer screen. The third manipulator 1700 is used to grab the outer screen located at the fourth placement position 1621 and place it on the outer screen calibration mechanism 1200. Among them, the seventh driving member 1610 is preferably a linear module, which is used to drive the outer screen placement seat 1620 to move. After an operator places the outer screen on the fourth placement position 1621, it drives the outer screen placement seat 1620 to move to the grasping position of the third manipulator 1700, and then uses the third manipulator 1700 to place the outer screen on the outer screen calibration mechanism 1200. At this time, preferably, a second start button is provided on the first frame 1100. After the operator places the outer screen on the outer screen placement seat 1620, the operation of the third manipulator 1700 is controlled by manually starting the second start button.

[0049] In a preferred embodiment, as Figure 3 shown, preferably, the vacuum pressure maintaining device 2000 further includes a fourth manipulator 2400 disposed on the second frame 2100. The fourth manipulator 2400 is used to take out the finished screen located in the vacuum mechanism 2300. Among them, preferably, the fourth manipulator 2400 is arranged in the same form as the second manipulator 2200, and also adopts a gantry manipulator, so as to take out the finished screens in a plurality of vacuum mechanisms 2300 respectively. In addition, a conveyor line can be provided to facilitate the transportation of the finished screens taken out by the fourth manipulator 2400. The conveyor line can adopt a belt type. Of course, the second manipulator 2200 can also be directly used to perform the material taking action.

[0050] The above are only partial or preferred embodiments of the present invention. Whether in terms of text or drawings, the scope of protection of the present invention cannot be limited thereby. Any equivalent structural transformation made by using the content of the specification and drawings of the present invention under the overall concept of the present invention, or any direct / indirect application in other related technical fields is included in the scope of protection of the present invention.

Claims

1. A curved screen assembly machine, characterized in that: include: A screen laminating device, the screen laminating device comprising a first frame and an external screen calibration mechanism, an internal screen calibration mechanism, and a first manipulator arranged on the first frame, the external screen calibration mechanism being used to place an external screen and calibrate a position of the external screen, the internal screen calibration mechanism being used to place an external screen and calibrate a position of the internal screen, the first manipulator being used to grab the external screen located on the external screen calibration mechanism and place it on the internal screen calibration mechanism and laminating it with the internal screen to form a semi-finished display screen; A vacuum pressure maintaining device, the vacuum pressure maintaining device includes a second frame, a second manipulator and at least one vacuum mechanism arranged on the second frame, the second manipulator is used to grab the semi-finished display screen located on the inner screen calibration mechanism and put it into the vacuum mechanism.

2. The curved screen assembly machine according to claim 1, characterized in that: The external screen calibration mechanism includes a first driving member and a first automatic calibration seat, the first driving member is arranged on the first frame and is used to drive the first automatic calibration seat to move below the first manipulator loading point, the first automatic calibration seat includes a first material receiving plate connected to the output end of the first driving member and a horizontal clamping assembly arranged on the first material receiving plate, the first material receiving plate has a first placement position for placing the external screen, and the horizontal clamping assembly is used to position the external screen located at the first placement position.

3. The curved screen assembly machine according to claim 1, characterized in that: The inner screen calibration mechanism includes a second driving member and a second automatic calibration seat, the second driving member is arranged on the first frame and is used to drive the second automatic calibration seat to move below the unloading point of the first manipulator, the second automatic calibration seat includes a UVW alignment platform connected to the output end of the second driving member and a second material receiving plate arranged on the output end of the UVW alignment platform, the second material receiving plate has a second placement position for placing the inner screen, and the second placement position has a plurality of vacuum adsorption holes.

4. The curved screen assembly machine according to claim 1, characterized in that: The vacuum mechanism includes a mounting frame, a third driving member, an upper vacuum box, a fourth driving member and a lower vacuum box. The mounting frame is arranged on the second frame, the upper vacuum box is slidably arranged on the mounting frame and can move in the vertical direction, and the upper vacuum box has an exhaust hole, the third driving member is arranged on the mounting frame, and the output end of the third driving member is connected to the upper vacuum box to drive the upper vacuum box to move up and down, the fourth driving member is arranged on the second frame, and the output end of the fourth driving member is connected to the lower vacuum box to drive the lower vacuum box to move to the bottom of the upper vacuum box, and the lower vacuum box has a third placement position for placing a semi-finished screen.

5. The curved screen assembly machine according to claim 4, characterized in that: The vacuum mechanism also includes a pre-pressing component, which includes a pressing plate, a heating component and a fifth driving member. The pressing plate is arranged in the upper vacuum box, the heating component is arranged on the pressing plate, the fifth driving member is arranged on the upper vacuum box, and the output end of the fifth driving member is connected to the pressing plate for driving the pressing plate to move toward the third placement position.

6. The curved screen assembly machine according to claim 5, characterized in that: A mounting cavity is provided on one side of the pressure plate facing the third placement position, and a positioning component is provided in the mounting cavity. The positioning component is used to position the semi-finished screen located at the third placement position. The positioning component includes a limit column and an elastic member. The limit column is slidably arranged in the mounting cavity and can move in a vertical direction. The elastic member is located in the mounting cavity and is respectively connected to the pressure plate and the limit column.

7. The curved screen assembly machine according to claim 1, characterized in that: The screen fitting device also includes an image acquisition mechanism, which includes a bracket arranged on the first frame and a first CCD component and a second CCD component arranged on the bracket, the first CCD component is used to obtain position data of an outer screen located on the outer screen calibration mechanism, and the second CCD component is used to obtain position data of an inner screen located on the inner screen calibration mechanism.

8. The curved screen assembly machine according to claim 1, characterized in that: The second manipulator includes a gantry, a sixth driving member and a grabbing head. The gantry is arranged on the second frame, the sixth driving member is arranged on the gantry, the grabbing head is connected to the output end of the sixth driving member, and there are at least two vacuum mechanisms, which are arranged in parallel in sequence along the extension direction of the gantry.

9. The curved screen assembly machine according to claim 1, characterized in that: The screen bonding device also includes an external screen feeding mechanism and a third manipulator arranged on the first frame, the external screen feeding mechanism includes a seventh driving member and an external screen placement seat connected to the output end of the seventh driving member, the external screen placement seat has a fourth placement position for placing the external screen, and the third manipulator is used to grab the external screen located at the fourth placement position and put it onto the external screen calibration mechanism.

10. The curved screen assembly machine according to claim 1, characterized in that: The vacuum pressure maintaining device further comprises a fourth robot arm arranged on the second frame, and the fourth robot arm is used for taking out the finished screen located in the vacuum mechanism.