Clamping type rotary encoder mounting bracket

By designing a clamped rotary encoder installation bracket, the combination of elastic coupling and adjustment screws is used to solve the problem that the rotary encoder and turntable connection screws cannot be disassembled due to rust, achieving convenient turntable installation and stable signal output.

CN222978859UActive Publication Date: 2025-06-13JIANGSU CHANGHONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422068485.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-13
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The connecting screws of existing rotary encoder and turntables are easily undisassembled due to rust, making it difficult to install turntables of different diameters, and forcibly disassembled may damage the equipment.

Method used

A clamped rotary encoder mounting bracket is designed to connect the rotary encoder and the connecting plate through an elastic coupling, and a ring groove and a small hole are provided on the chuck, so that part of the rod of the connecting screw is exposed, making it convenient to use a hacksaw blade to cut off the screws. At the same time, adjusting screws are used to limit the position of the turntable and adapt to turntables of different diameters.

Benefits of technology

It realizes the smooth removal of rusted connection screws without damaging other parts, providing a convenient solution for installing turntables of different diameters, expanding the scope of application, and shock absorption through elastic connections to ensure smooth signal output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a clamping type rotary encoder installing support which comprises a cross beam, the cross beam is fixedly connected with an adjusting plate through a sliding piece, a detachable supporting plate is installed on the horizontal portion of the adjusting plate, a rotary encoder is installed on the upper portion of one side face of the vertical portion of the supporting plate, and the rotary encoder is connected with a connecting disc through an elastic coupler. Two semicircular chucks are arranged on the side, away from the elastic coupler, of the connecting disc, a plurality of small holes are annularly formed in the face, facing the elastic coupler, of the connecting disc at equal intervals, connecting screws in threaded connection with the chucks are inserted into the small holes, an annular groove is formed in the annular side face of the connecting disc, and a rotary disc is arranged in the space formed by the two chucks. The utility model has the following beneficial effects: a standby mode is provided for dismounting the rusted connecting screw for connecting the rotary encoder and the turntable, the signal can be stably output, and the turntable and the rotary encoder with different diameters can be conveniently connected.
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Description

Technical Field

[0001] The utility model relates to a clamping type rotary encoder mounting bracket, belonging to the technical field of automobile assembly production lines. Background Art

[0002] The rotary encoder is a commonly used device in automobile assembly production lines. The rotary encoder is a device used to measure the rotational speed and can achieve rapid speed regulation in conjunction with PWM technology. A turntable is installed at the input end of the rotary encoder through multiple connecting screws. After the rotary encoder and the turntable are connected using the connecting screws, the rod of the connecting screw that limits the relative position of the rotary encoder and the turntable is in a hidden state. When the connecting screw that limits the relative position of the rotary encoder and the turntable cannot be normally disassembled due to rust, it is inconvenient to install turntables of different diameters on the rotary encoder. When the connecting screws between the turntable and the rotary encoder are forcibly disassembled, the rotary encoder or turntable and other components may be damaged. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a clamping type rotary encoder mounting bracket to solve the problems raised in the above-mentioned background technology. The utility model provides an alternative method for removing rusted connecting screws connecting the rotary encoder and the turntable.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a clamping type rotary encoder mounting bracket, comprising a crossbeam, the cross-section of the crossbeam is C-shaped, the crossbeam is connected and fixed to an adjustment plate through a sliding member, the adjustment plate is an L-shaped structure, a detachable support plate is installed on the horizontal part of the adjustment plate, the support plate is an L-shaped structure, a rotary encoder is installed at an upper position on one side of the vertical part of the support plate, the rotary encoder is connected to a connecting disk through an elastic coupling, two semicircular chucks are provided on the side of the connecting disk away from the elastic coupling, a plurality of small holes are equidistantly provided in an annular shape on the side of the connecting disk facing the elastic coupling, a connecting screw threadedly connected to the chuck is inserted in the small hole, an annular groove is provided on the annular side of the connecting disk, the annular groove is communicated with the small hole, a rotating disk is provided in the space formed by the two chucks, a plurality of threaded holes are provided on the annular side of the two chucks, the threaded holes are arranged along the radial direction of the chuck, and an adjusting screw for limiting the relative position of the rotating disk and the chuck is threadedly connected in the threaded hole.

[0005] Furthermore, the sliding member includes a slider, which is slidably installed in the crossbeam, and two second screw holes are provided on a side of the slider facing the adjustment plate, and two vertical oblong holes matching the second screw holes are provided on a side surface of the vertical portion of the adjustment plate, and a positioning screw is inserted in the vertical oblong hole, and one end of the positioning screw is threadedly connected to the second screw hole.

[0006] Further, two transverse oblong holes are formed in the upper surface of the horizontal part of the adjusting plate, two through holes matching the transverse oblong holes are formed in the upper surface of the horizontal part of the support plate, a limiting screw is inserted in the through hole, and the lower end of the limiting screw penetrates through the oblong hole and is threadedly connected with a nut.

[0007] Further, a first screw hole aligned with the small hole is formed at the contact part between the chuck and the connecting plate, and one end of the connecting screw penetrates through the small hole and is threadedly connected in the first screw hole.

[0008] Further, a through opening is formed on one side surface of the vertical part of the support plate, and the output end of the rotary encoder penetrates through the through opening and is connected with an elastic coupling.

[0009] Further, a convex shaft is fixedly connected to the middle position of the surface of the connecting plate facing the elastic coupling, and the convex shaft is inserted into the elastic coupling and fixedly connected with the elastic coupling.

[0010] Advantages of the utility model:

[0011] 1. An elastic coupling is used to connect the rotary encoder and the connecting plate, and the turntable is installed in the space formed by the two chucks, so that an elastic connection is realized between the turntable and the rotary encoder. The elastic connection method has good shock absorption effect and can output signals stably.

[0012] 2. The connecting screw passes through the small hole on the connecting plate and is threadedly connected with the corresponding first screw hole on the chuck. On the one hand, the connecting plate is used to connect the two chucks, so that the two chucks form a ring-shaped structure for installing the turntable. On the other hand, an annular groove is formed on the annular side surface of the connecting plate, so that the annular groove divides the small hole into two parts. At this time, a part of the rod of the connecting screw is exposed. When the connecting screw cannot be normally removed due to rust, the hacksaw blade is inserted into the annular groove to saw off the connecting screw, so that the connecting screw can be smoothly removed without damaging other components, providing a backup method for disassembling the rusty connecting screw connecting the rotary encoder and the turntable.

[0013] 3. Adjusting screws are screwed into the threaded holes on the two chucks. After the turntable is placed in the space formed by the two chucks, the adjusting screws are turned so that the adjusting screws are in contact with the surface of the turntable, realizing the limitation of the turntable in the space formed by the two chucks. Since the length of the adjusting screw extending into the space formed by the two chucks is adjustable, turntables with different diameters can be installed in the space formed by the two chucks, that is, it is convenient to connect turntables with different diameters to the rotary encoder, expanding the scope of application.

[0014] 4. Adjust the position of the slider along the crossbeam so that the relative position of the adjusting plate and the crossbeam meets the requirements. Then, insert the positioning screw through the vertical oblong hole and screw it into the second screw hole to complete the adjustment of the relative position of the adjusting plate and the crossbeam, which facilitates adjusting the position of the rotary encoder along the length direction of the crossbeam as needed. At the same time, a vertical oblong hole is opened on the vertical part of the adjusting plate, and a horizontal oblong hole is opened on the horizontal part of the adjusting plate, so as to adjust the position of the positioning screw in the vertical oblong hole and the position of the limit screw in the horizontal oblong hole, realizing fine adjustment of the position of the rotary encoder. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects, and advantages of the present utility model will become more apparent by reading the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 is a schematic structural diagram of a clamping type rotary encoder mounting bracket of the present utility model;

[0017] Figure 2 is a perspective view of another angle of a clamping type rotary encoder mounting bracket of the present utility model;

[0018] Figure 3 is an assembly schematic diagram of the slider and the crossbeam in a clamping type rotary encoder mounting bracket of the present utility model;

[0019] Figure 4 is a perspective view of the adjusting plate in a clamping type rotary encoder mounting bracket of the present utility model;

[0020] Figure 5 is a perspective view of the support plate in a clamping type rotary encoder mounting bracket of the present utility model;

[0021] Figure 6 is an assembly schematic diagram of the connecting screw, the connecting disk, and the chuck in a clamping type rotary encoder mounting bracket of the present utility model;

[0022] Figure 7 is a perspective view of the chuck in a clamping type rotary encoder mounting bracket of the present utility model;

[0023] Figure 8 is a perspective view of the connecting disk in a clamping type rotary encoder mounting bracket of the present utility model;

[0024] In the figure: 1 - crossbeam, 2 - positioning screw, 3 - adjusting plate, 4 - support plate, 5 - rotary encoder, 6 - connecting screw, 7 - connecting disk, 8 - chuck, 9 - adjusting screw, 10 - elastic coupling, 11 - limit screw, 12 - nut, 13 - turntable, 14 - slider, 15 - vertical long circular hole, 16 - perforation, 17 - horizontal long circular hole, 18 - threaded hole, 19 - first threaded hole, 20 - small hole, 21 - annular groove, 22 - second threaded hole. Detailed implementation manners

[0025] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.

[0026] Please refer to Figures 1 - 4 , the present utility model provides a technical solution: a clamping type rotary encoder mounting bracket, including a crossbeam 1 with a C-shaped cross-section. A slider 14 is slidably mounted in the crossbeam 1. Two second threaded holes 22 are provided on one side of the slider 14 facing the adjusting plate 3. Two vertical long circular holes 15 that are matched with the second threaded holes 22 are provided on one side of the vertical part of the L-shaped adjusting plate 3. A positioning screw 2 is inserted in the vertical long circular hole 15. One end of the positioning screw 2 is threadedly connected in the second threaded hole 22. Adjust the position of the slider 14 along the crossbeam 1 to make the relative position of the adjusting plate 3 and the crossbeam 1 meet the requirements. Then, make the positioning screw 2 pass through the vertical long circular hole 15 and screw into the second threaded hole 22 to complete the adjustment of the relative position of the adjusting plate 3 and the crossbeam 1, that is, it is convenient to adjust the position of the rotary encoder 5 along the length direction of the crossbeam 1 as needed.

[0027] Refer to Figures 1 - 6, a detachable support plate 4 is installed on the horizontal part of the adjusting plate 3. The support plate 4 is of an L-shaped structure. Two transverse long circular holes 17 are formed on the upper surface of the horizontal part of the adjusting plate 3. Two through holes 16 matching with the transverse long circular holes 17 are formed on the upper surface of the horizontal part of the support plate 4. A limit screw 11 is inserted into the through hole 16. The lower end of the limit screw 11 penetrates through the long circular hole and is threadedly connected with a nut 12. A rotary encoder 5 is installed at the upper position on one side of the vertical part of the support plate 4. The rotary encoder 5 is connected with a connecting disk 7 through an elastic coupling 10. A through port is formed on one side of the vertical part of the support plate 4. The output end of the rotary encoder 5 penetrates through the through port and is connected with the elastic coupling 10. A convex shaft is fixedly connected to the middle position of the surface of the connecting disk 7 facing the elastic coupling 10. The convex shaft is inserted into the elastic coupling 10 and is fixedly connected with the elastic coupling 10. The elastic coupling 10 is used to connect the rotary encoder 5 and the connecting disk 7, and the turntable 13 is installed in the space formed by two chucks 8, so as to realize the elastic connection between the turntable 13 and the rotary encoder 5. The elastic connection mode has a good damping effect and can output signals stably. A vertical long circular hole 15 is formed on the vertical part of the adjusting plate 3, and a transverse long circular hole 17 is formed on the horizontal part of the adjusting plate 3, so as to adjust the position of the positioning screw 2 in the vertical long circular hole 15 and adjust the position of the limit screw 11 in the transverse long circular hole 17, so as to finely adjust the position of the rotary encoder 5.

[0028] Refer to Figures 1 - 8, on the side of the connecting plate 7 facing away from the elastic coupling 10, there are two semi-circular chucks 8. On the side of the connecting plate 7 facing the elastic coupling 10, a plurality of small holes 20 are arranged at equal intervals in a ring shape. Connecting screws 6 that are threadedly connected to the chucks 8 are inserted into the small holes 20. Among them, at the part where the chuck 8 contacts the connecting plate 7, a first threaded hole 19 aligned with the small hole 20 is provided. One end of the connecting screw 6 passes through the small hole 20 and is threadedly connected into the first threaded hole 19. On the circumferential side of the connecting plate 7, an annular groove 21 is provided. The annular groove 21 communicates with the small hole 20. Inside the space formed by the two chucks 8, there is a turntable 13. On the circumferential sides of the two chucks 8, a plurality of threaded holes 18 are provided. The threaded holes 18 are arranged along the radial direction of the chuck 8. Adjusting screws 9 for restricting the relative position between the turntable 13 and the chuck 8 are threadedly connected into the threaded holes 18. After the connecting screw 6 passes through the small hole 20 on the connecting plate 7 and is threadedly connected to the corresponding first threaded hole 19 on the chuck 8, on the one hand, it realizes connecting the two chucks 8 by using the connecting plate 7, so that the two chucks 8 form a ring-shaped structure for installing the turntable 13. On the other hand, due to the annular groove 21 provided on the circumferential side of the connecting plate 7, the annular groove 21 divides the small hole 20 into two parts. At this time, a part of the rod of the connecting screw 6 is in a naked state. When the connecting screw 6 cannot be normally removed due to rust, a hacksaw blade is inserted into the annular groove 21 to saw off the connecting screw 6, so that the connecting screw 6 can be smoothly removed without damaging other components, providing a backup method for disassembling the connecting screw 6 that rusts and connects the rotary encoder 5 and the turntable 13. After screwing the adjusting screws 9 into the threaded holes 18 on the two chucks 8, after placing the turntable 13 inside the space formed by the two chucks 8, turn the adjusting screws 9 so that the adjusting screws 9 contact the surface of the turntable 13, realizing restricting the turntable 13 inside the space formed by the two chucks 8. Since the length of the adjusting screw 9 extending into the space formed by the two chucks 8 is adjustable, turntables 13 with different diameters can be installed inside the space formed by the two chucks 8, that is, it is convenient to connect turntables 13 with different diameters to the rotary encoder 5, expanding the scope of application.

[0029] Although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A clamping type rotary encoder mounting bracket, comprising a crossbeam (1), characterized in that: The cross section of the cross beam (1) is C-shaped. The cross beam (1) is connected and fixed to the adjustment plate (3) via a sliding member. The adjustment plate (3) is an L-shaped structure. A detachable support plate (4) is installed on the horizontal portion of the adjustment plate (3). The support plate (4) is an L-shaped structure. A rotary encoder (5) is installed on the upper position of one side of the vertical portion of the support plate (4). The rotary encoder (5) is connected to a connecting plate (7) via an elastic coupling (10). Two semicircular chucks (8) are provided on a side of the connecting plate (7) facing away from the elastic coupling (10). The side of the connecting plate (7) facing the elastic coupling (10) is A plurality of small holes (20) are equidistantly provided in an annular shape, and connecting screws (6) threadedly connected to the chuck (8) are inserted in the small holes (20). An annular groove (21) is provided on the annular side surface of the connecting disk (7), and the annular groove (21) is communicated with the small holes (20). A rotating disk (13) is provided in a space formed by the two chucks (8), and a plurality of threaded holes (18) are provided on the annular side surfaces of the two chucks (8), and the threaded holes (18) are arranged along the radial direction of the chuck (8), and an adjusting screw (9) for limiting the relative position of the rotating disk (13) and the chuck (8) is threadedly connected to the inner surface of the threaded hole (18).

2. The clamping type rotary encoder mounting bracket according to claim 1, characterized in that: The sliding member comprises a slider (14), the slider (14) being slidably mounted in the crossbeam (1), the slider (14) being provided with two second screw holes (22) on a side of the slider (14) facing the adjustment plate (3), two vertical oblong holes (15) matching with the second screw holes (22) being provided on a side surface of a vertical portion of the adjustment plate (3), a positioning screw (2) being inserted in the vertical oblong hole (15), one end of the positioning screw (2) being threadedly connected in the second screw hole (22).

3. The clamping type rotary encoder mounting bracket according to claim 1, characterized in that: The upper surface of the horizontal portion of the adjustment plate (3) is provided with two transverse oblong holes (17), and the upper surface of the horizontal portion of the support plate (4) is provided with two through holes (16) matching the transverse oblong holes (17). A limit screw (11) is inserted into the through hole (16), and the lower end of the limit screw (11) passes through the oblong hole and is threadedly connected with a nut (12).

4. The clamping type rotary encoder mounting bracket according to claim 1, characterized in that: A first screw hole (19) aligned with the small hole (20) is provided at a portion where the chuck (8) contacts the connecting plate (7); one end of the connecting screw (6) passes through the small hole (20) and is then threadedly connected to the first screw hole (19).

5. The clamping type rotary encoder mounting bracket according to claim 1, characterized in that: A through opening is provided on one side of the vertical portion of the support plate (4), and the output end of the rotary encoder (5) passes through the through opening and is connected to the elastic coupling (10).

6. The clamping type rotary encoder mounting bracket according to claim 1, characterized in that: A convex shaft is connected and fixedly provided at the middle position of a surface of the connection plate (7) facing the elastic coupling (10); the convex shaft is inserted into the elastic coupling (10) and is connected and fixedly provided to the elastic coupling (10).