Gearbox testboard

By designing height adjustment components, longitudinal adjustment components and lateral adjustment components on the gearbox test bench, combined with clamping components, the problem of difficult position alignment when testing on gearbox test bench on different specifications is solved, and a high-precision test effect is achieved.

CN222979065UActive Publication Date: 2025-06-13JIANGYIN DELING GEARBOX CO LTD
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Patent Information

Application Number
CN202422066054.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-13
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During use, the existing gearbox test benches have different sizes and models of gearboxes, resulting in different position heights and center positions of the connection ends, making it difficult to accurately align, affecting the accuracy of the test.

Method used

A gearbox test bench is designed, using height adjustment components, longitudinal adjustment components and transverse adjustment components. Through the cooperation of these components, the position of the detection motor can be accurately adjusted to adapt to gearboxes of different specifications, and the gearbox is fixed by clamping components to ensure its stability.

Benefits of technology

Accurate testing of gear boxes of different specifications is achieved, the accuracy and reliability of the test is improved, the test errors caused by position deviation are avoided, and the universality and utilization of the equipment are enhanced.

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Abstract

The utility model discloses a gear box testboard, which belongs to the technical field of gear boxes and comprises a first operating platform and a second operating platform, a moving platform is arranged above the first operating platform, a gear box body is arranged above the moving platform, a lifting platform is arranged above the second operating platform, and a detection motor is arranged above the lifting platform. The output end of the detection motor is movably connected with the connecting end of the gear box body, the connecting sleeve is arranged between the output end of the detection motor and the connecting end of the gear box body, the height of the detection motor can be easily adjusted through the height adjusting assembly to adapt to gear box bodies of different heights, and the flexibility ensures that the test board can be widely applied to gear boxes of various specifications. The universality and utilization rate of the device are improved, the design of the longitudinal adjusting assembly and the transverse adjusting assembly allows a worker to accurately adjust the longitudinal and transverse distance between the detection motor and the gearbox body, the accurate adjustment ensures the accuracy and reliability of the test, and the test error caused by position deviation is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of gearboxes, and more specifically, to a gearbox test bench. Background Art

[0002] A gearbox, also known as a transmission or speed increaser box, is a mechanical transmission device mainly composed of a series of integrated gears, clutch shafts, countershafts, main shafts, bearings and other components. Its core functions are to transmit power, adjust rotational speed, change the transmission direction, change the torque, and distribute power, etc.

[0003] The patent with the publication number of CN221260412U discloses a gearbox test rack, including a test bench. Four support columns are fixedly connected to the bottom side wall of the test bench. A test motor is fixedly connected to the top side wall of the test bench. The output shaft of the test motor is fixedly connected with a rotating rod. Two driven rods are connected to the side wall of the rotating rod through a transmission device. One end of each of the two driven rods is rotatably connected with a vertical plate. A placement plate is fixedly connected to the top side wall of the test bench. Three gearboxes are placed on the top side wall of the placement plate. The output shafts of the three gearboxes are fixedly connected to the side walls of the corresponding driven rods through arc-shaped buckles. Through the mutual cooperation of components such as the driving sprocket, rotating rod, chain, and fixed rod, this utility model can simultaneously monitor multiple gearboxes when detecting gearboxes, thereby improving the detection efficiency, with simple operation, convenient and fast.

[0004] Although this device has many beneficial effects, there are still the following problems: Although this test bench can simultaneously monitor multiple gearboxes, thereby improving the detection efficiency, during the use process, due to the different sizes and models of the gearboxes, the position heights and central positions of the connection ends of the gearboxes are different, so it is very difficult to accurately align the output end of the detection motor with the connection end of the gearbox, which affects the testing of the gearbox. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a gearbox test bench to solve the above problems.

[0006] To achieve the above object, the utility model provides the following technical solution: A gearbox test bench includes a first operation table and a second operation table. The first operation table is fixedly connected to the second operation table. A moving table is arranged above the first operation table. A gearbox body is arranged above the moving table. A lifting table is arranged above the second operation table. A detection motor is arranged above the lifting table. The output end of the detection motor is movably connected to the connection end of the gearbox body, and a connection sleeve is arranged between the two. It further includes:

[0007] A height adjustment component, which is located at the top of the second operating platform, is used to adjust the height of the lifting platform and thus adjust the height of the detection motor, so as to adapt to gearbox bodies of different heights;

[0008] A longitudinal adjustment component, which is located on the outer surface of the lifting platform, is used to drive the detection motor for longitudinal adjustment, so as to be applicable to gearbox bodies of different widths;

[0009] A transverse adjustment component, which is located at the top of the first operating platform, is used to adjust the distance between the moving platform and the detection motor and thus adjust the distance between the gearbox body and the detection motor, so that the connection end of the gearbox body can be close to the output end of the detection motor;

[0010] A clamping component, which is located on the outer surface of the moving platform, is used to fix gearbox bodies of different sizes on the moving platform.

[0011] Preferably, the height adjustment component includes connecting rods, first guide rails, first sliders and a forward plate. Two symmetrically distributed first guide rails are fixedly connected to the top of the second operating platform. The outer surfaces of the two first guide rails are both slidably connected with first sliders. The tops of the two first sliders are fixedly connected with a forward plate. The outer surfaces of both sides of the forward plate are rotatably connected with connecting rods. The two connecting rods are arranged in an X shape. The bottom outer surfaces of the two connecting rods are rotatably connected to the top of the second operating platform. The tops of the two connecting rods are both rotatably connected to the bottom of the lifting platform.

[0012] Preferably, a driving motor is fixedly installed on the top of the second operating platform. The output end of the driving motor is fixedly connected with a fourth threaded rod, and the fourth threaded rod is sleeved with the forward plate.

[0013] Preferably, the longitudinal adjustment component includes a third threaded rod, a connecting plate, third guide rails and third sliders. Two third guide rails are fixedly connected to the top of the lifting platform. The outer surfaces of the two third guide rails are both slidably connected with third sliders. The tops of the two third sliders are fixedly connected with a connecting plate. The top of the connecting plate is fixedly connected with the detection motor. A third threaded rod is rotatably connected to the top of the lifting platform, and the third threaded rod is sleeved with the connecting plate.

[0014] Preferably, the transverse adjustment component includes a first threaded rod, second guide rails and second sliders. Two symmetrically distributed second guide rails are fixedly connected to the top of the first operating platform. The outer surfaces of the two second guide rails are both slidably connected with second sliders. The tops of the two second sliders are fixedly connected with the moving platform. A first threaded rod is rotatably connected to the top of the first operating platform, and the first threaded rod is sleeved with the moving platform.

[0015] Preferably, the clamping assembly includes a second threaded rod, a sliding groove and a clamping block. Two symmetrically distributed sliding grooves are formed in the top of the moving table. A clamping block is slidably connected inside the two sliding grooves. The outer surface of the moving table is rotatably connected with a second threaded rod, and the second threaded rod is threadedly sleeved with the clamping block.

[0016] Preferably, a fixed block is fixedly connected to the top of the moving table, and the gearbox body is located between the fixed block and the clamping block.

[0017] Preferably, four symmetrically distributed universal wheels are fixedly installed at the bottoms of the first operating table and the second operating table.

[0018] Compared with the prior art, the utility model provides a gearbox test bench, which has the following beneficial effects:

[0019] For this gearbox test bench, through the height adjustment assembly, the height of the detection motor can be easily adjusted to adapt to gearbox bodies of different heights. This flexibility ensures that the test bench can be widely applied to various specifications of gearboxes, improving the versatility and utilization rate of the equipment. The design of the longitudinal adjustment assembly and the transverse adjustment assembly allows the staff to precisely adjust the longitudinal and transverse distances between the detection motor and the gearbox body. This precise adjustment ensures the accuracy and reliability of the test and avoids test errors caused by position deviation.

[0020] For this gearbox test bench, through the clamping assembly with threaded connection and sliding groove design, a stable and reliable clamping force is provided, ensuring that the gearbox body will not move or shake during the test. This not only protects the gearbox from damage, improves the accuracy and safety of the test, but also is suitable for gearbox bodies of different sizes, improving the applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the utility model;

[0022] Figure 2 is a side view of the structure of the utility model;

[0023] Figure 3 is the utility model Figure 1 amplified view of the structure at A in;

[0024] Figure 4 is the utility model Figure 2 amplified view of the structure at B in;

[0025] Figure 5 is a schematic structural diagram of the front plate of the utility model.

[0026] In the figure: 1. First operating platform; 2. Second operating platform; 3. Universal wheel; 4. Gearbox body; 5. Detection motor; 6. Connecting sleeve; 7. Lifting platform; 8. Link rod; 9. First guide rail; 10. Moving platform; 11. First threaded rod; 12. Driving motor; 13. First slider; 14. Second threaded rod; 15. Chute; 16. Clamping block; 17. Second guide rail; 18. Second slider; 19. Third threaded rod; 20. Connecting plate; 21. Third guide rail; 22. Third slider; 23. Forward plate; 24. Fourth threaded rod. Detailed implementation mode

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1-5 , the present invention provides a technical solution:

[0029] A gearbox test bench includes a first operating platform 1 and a second operating platform 2. The first operating platform 1 is fixedly connected to the second operating platform 2. A moving platform 10 is provided above the first operating platform 1, and a gearbox body 4 is provided above the moving platform 10. A lifting platform 7 is provided above the second operating platform 2, and a detection motor 5 is provided above the lifting platform 7. The output end of the detection motor 5 is movably connected to the connection end of the gearbox body 4, and a connecting sleeve 6 is provided between the two. It further includes:

[0030] A height adjustment component, which is located at the top of the second operating platform 2 and is used to adjust the height of the lifting platform 7 and thus adjust the height of the detection motor 5 to adapt to gearbox bodies 4 of different heights;

[0031] A longitudinal adjustment component, which is located on the outer surface of the lifting platform 7 and is used to drive the detection motor 5 for longitudinal adjustment, so as to be applicable to gearbox bodies 4 of different widths;

[0032] A transverse adjustment component, which is located at the top of the first operating platform 1 and is used to adjust the distance between the moving platform 10 and the detection motor 5 and thus adjust the distance between the gearbox body 4 and the detection motor 5, so that the connection end of the gearbox body 4 can be close to the output end of the detection motor 5;

[0033] A clamping component, which is located on the outer surface of the moving platform 10 and is used to fix gearbox bodies 4 of different sizes on the moving platform 10. The gearbox body 4 and the detection motor 5 are connected through the connecting sleeve 6. By starting the detection motor 5, various performance tests of the gearbox can be carried out.

[0034] Further, the height adjustment assembly includes a connecting rod 8, a first guide rail 9, a first slider 13, and a forward plate 23. Two symmetrically distributed first guide rails 9 are fixedly connected to the top of the second operation table 2. The outer surfaces of the two first guide rails 9 are both slidably connected with first sliders 13. The top of the two first sliders 13 is fixedly connected with a forward plate 23. The outer surfaces on both sides of the forward plate 23 are rotatably connected with connecting rods 8. The two connecting rods 8 are arranged in an X shape. The bottom outer surfaces of the two connecting rods 8 are rotatably connected to the top of the second operation table 2. The tops of the two connecting rods 8 are both rotatably connected to the bottom of the lifting table 7. Since the fourth threaded rod 24 is sleeved with the forward plate 23, the forward plate 23 will move along the first guide rail 9, and at the same time drive the connecting rod 8 to deform in an X shape, thereby pushing the lifting table 7 up or down, and the height of the detection motor 5 is adjusted.

[0035] Further, a driving motor 12 is fixedly installed on the top of the second operation table 2. The output end of the driving motor 12 is fixedly connected with a fourth threaded rod 24. The fourth threaded rod 24 is sleeved with the forward plate 23. When the driving motor 12 is started, it drives the fourth threaded rod 24 to rotate.

[0036] Further, the longitudinal adjustment assembly includes a third threaded rod 19, a connecting plate 20, a third guide rail 21, and a third slider 22. Two third guide rails 21 are fixedly connected to the top of the lifting table 7. The outer surfaces of the two third guide rails 21 are both slidably connected with third sliders 22. The top of the two third sliders 22 is fixedly connected with a connecting plate 20. The top of the connecting plate 20 is fixedly connected with the detection motor 5. The third threaded rod 19 is rotatably connected to the top of the lifting table 7. The third threaded rod 19 is sleeved with the connecting plate 20. When the third threaded rod 19 is rotated, since the third threaded rod 19 is sleeved with the connecting plate 20, the connecting plate 20 will move along the third guide rail 21, thereby driving the detection motor 5 to perform longitudinal adjustment to adapt to gearbox bodies 4 of different widths.

[0037] Further, the transverse adjustment assembly includes a first threaded rod 11, a second guide rail 17, and a second slider 18. Two symmetrically distributed second guide rails 17 are fixedly connected to the top of the first operation table 1. The outer surfaces of the two second guide rails 17 are both slidably connected with second sliders 18. The top of the two second sliders 18 is fixedly connected with the moving table 10. The first threaded rod 11 is rotatably connected to the top of the first operation table 1. The first threaded rod 11 is sleeved with the moving table 10. When the first threaded rod 11 is rotated, since the first threaded rod 11 is sleeved with the moving table 10, the moving table 10 will move along the second guide rail 17, thereby driving the gearbox body 4 to perform transverse adjustment, so that the connection end of the gearbox body 4 is closer to the output end of the detection motor 5.

[0038] Further, the clamping assembly includes a second threaded rod 14, a sliding groove 15, and a clamping block 16. Two symmetrically distributed sliding grooves 15 are formed in the top of the moving platform 10. A clamping block 16 is slidably connected inside the two sliding grooves 15. The outer surface of the moving platform 10 is rotatably connected with a second threaded rod 14. The second threaded rod 14 is threadedly sleeved with the clamping block 16. By rotating the second threaded rod 14, since the second threaded rod 14 is threadedly sleeved with the clamping block 16, the clamping block 16 will move along the sliding groove 15.

[0039] Further, a fixed block is fixedly connected to the top of the moving platform 10. The gearbox body 4 is located between the fixed block and the clamping block 16. The clamping block 16 will move along the sliding groove 15 and together with the fixed block will clamp and fix the gearbox body 4.

[0040] Further, four symmetrically distributed universal wheels 3 are fixedly installed at the bottoms of the first operating platform 1 and the second operating platform 2. The universal wheels 3 installed at the bottoms of the first operating platform 1 and the second operating platform 2 facilitate the movement and positioning of the entire test bench, increasing the flexibility and convenience of the equipment.

[0041] Working principle: When the staff needs to use this gearbox test bench, after placing the gearbox body 4 between the fixed block and the clamping block 16 on the moving platform 10, rotate the second threaded rod 14. Since the second threaded rod 14 is threadedly sleeved with the clamping block 16, the clamping block 16 will move along the sliding groove 15, and the clamping block 16 and the fixed block together will clamp and fix the gearbox body 4. When it is necessary to adjust the height of the detection motor 5 to adapt to gearbox bodies 4 of different heights, the driving motor 12 is started to drive the fourth threaded rod 24 to rotate. Since the fourth threaded rod 24 is sleeved with the forward plate 23, the forward plate 23 will move along the first guide rail 9, and at the same time drive the connecting rod 8 to deform in an X shape, thereby pushing the lifting platform 7 to rise or fall, and the height of the detection motor 5 is adjusted. In order to adjust the longitudinal distance between the connection end of the detection motor 5 and the gearbox body 4, the third threaded rod 19 can be rotated. Since the third threaded rod 19 is sleeved with the connecting plate 20, the connecting plate 20 will move along the third guide rail 21, thereby driving the detection motor 5 to perform longitudinal adjustment to adapt to gearbox bodies 4 of different widths. When the height of the connection end of the detection motor 5 and the gearbox body 4 and the corresponding positions in the left and right directions are adjusted, rotate the first threaded rod 11. Since the first threaded rod 11 is sleeved with the moving platform 10, the moving platform 10 will move along the second guide rail 17, thereby driving the gearbox body 4 to perform lateral adjustment to make the connection end of the gearbox body 4 closer to the output end of the detection motor 5. Then connect the gearbox body 4 and the detection motor 5 through the connecting sleeve 6, and start the detection motor 5 to perform various performance tests of the gearbox. The universal wheels 3 installed at the bottoms of the first operating platform 1 and the second operating platform 2 facilitate the movement and positioning of the entire test bench, increasing the flexibility and convenience of the equipment.

[0042] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gearbox test bench, comprising a first operating bench (1) and a second operating bench (2), wherein the first operating bench (1) and the second operating bench (2) are fixedly connected, and characterized in that: A movable platform (10) is provided above the first operating platform (1), a gear box body (4) is provided above the movable platform (10), a lifting platform (7) is provided above the second operating platform (2), a detection motor (5) is provided above the lifting platform (7), an output end of the detection motor (5) is movably connected to a connection end of the gear box body (4), and a connecting sleeve (6) is provided between the two, and further comprising: A height adjustment component, located on the top of the second operating platform (2), used to adjust the height of the lifting platform (7) and thus adjust the height of the detection motor (5), so as to adapt to gear box bodies (4) of different heights; A longitudinal adjustment component, which is located on the outer surface of the lifting platform (7) and is used to drive the detection motor (5) to perform longitudinal adjustment, so as to be suitable for gear box bodies (4) of different widths; a lateral adjustment component, located on the top of the first operating platform (1), and used to adjust the distance between the moving platform (10) and the detection motor (5), and further adjust the distance between the gear box body (4) and the detection motor (5), so that the connection end of the gear box body (4) and the output end of the detection motor (5) can be brought close to each other; A clamping assembly is located on the outer surface of the moving platform (10) and is used to fix gear box bodies (4) of different sizes on the moving platform (10).

2. A gearbox test bench according to claim 1, characterized in that: The height adjustment assembly comprises a connecting rod (8), a first guide rail (9), a first slider (13) and a forward plate (23); the top of the second operating platform (2) is fixedly connected to two symmetrically distributed first guide rails (9); the outer surfaces of the two first guide rails (9) are slidably connected to the first sliders (13); the tops of the two first sliders (13) are fixedly connected to the forward plate (23); the outer surfaces of both sides of the forward plate (23) are rotatably connected to the connecting rods (8); the two connecting rods (8) are arranged in an X shape; the bottom outer surfaces of the two connecting rods (8) are rotatably connected to the top of the second operating platform (2); and the tops of the two connecting rods (8) are rotatably connected to the bottom of the lifting platform (7).

3. A gearbox test bench according to claim 2, characterized in that: A driving motor (12) is fixedly mounted on the top of the second operating table (2), and a fourth threaded rod (24) is fixedly connected to the output end of the driving motor (12), and the fourth threaded rod (24) is sleeved with the forward plate (23).

4. The gearbox test bench according to claim 1, characterized in that: The longitudinal adjustment assembly comprises a third threaded rod (19), a connecting plate (20), a third guide rail (21) and a third slider (22); the top of the lifting platform (7) is fixedly connected to two third guide rails (21); the outer surfaces of the two third guide rails (21) are slidably connected to the third sliders (22); the tops of the two third sliders (22) are fixedly connected to the connecting plate (20); the top of the connecting plate (20) is fixedly connected to the detection motor (5); the top of the lifting platform (7) is rotatably connected to the third threaded rod (19); the third threaded rod (19) is sleeved with the connecting plate (20).

5. The gearbox test bench according to claim 1, characterized in that: The lateral adjustment assembly comprises a first threaded rod (11), a second guide rail (17) and a second slider (18); the top of the first operating platform (1) is fixedly connected to two symmetrically distributed second guide rails (17); the outer surfaces of the two second guide rails (17) are slidably connected to the second sliders (18); the tops of the two second sliders (18) are fixedly connected to the moving platform (10); the top of the first operating platform (1) is rotatably connected to the first threaded rod (11); and the first threaded rod (11) is sleeved with the moving platform (10).

6. The gearbox test bench according to claim 1, characterized in that: The clamping assembly comprises a second threaded rod (14), a slide groove (15) and a clamping block (16); the top of the movable platform (10) is provided with two symmetrically distributed slide grooves (15); the insides of the two slide grooves (15) are slidably connected to the clamping block (16); the outer surface of the movable platform (10) is rotatably connected to the second threaded rod (14); the second threaded rod (14) is threadedly sleeved with the clamping block (16).

7. A gearbox test bench according to claim 6, characterized in that: A fixing block is fixedly connected to the top of the moving platform (10), and the gear box body (4) is located between the fixing block and the clamping block (16).

8. The gearbox test bench according to claim 1, characterized in that: Four universal wheels (3) symmetrically distributed with respect to each other are fixedly mounted on the bottom of the first operating platform (1) and the second operating platform (2).

Citation Information

Patent Citations

  • Gearbox testing jig

    CN221260412U