Weaving density detection device for double-faced jacquard cashmere sweater tissues

Abstract

The utility model discloses a double-jacquard cashmere sweater weave knitting density detection device which comprises a base, a first installation plate is arranged on the base, a second installation plate is arranged above the first installation plate, and the bottom of the first installation plate is supported in a suspended mode through two lead screws vertically arranged on the second installation plate. The lower end of each lead screw is rotationally connected with the first lead screw supporting seat, the upper end of each lead screw is rotationally connected with the second lead screw supporting seat, a first motor used for driving the lead screws to rotate is arranged at the bottom of the first mounting plate, visual sensors are arranged at the top of the first mounting plate and the bottom of the second mounting plate, and each lead screw is provided with a first nut seat and a second nut seat. A movable upper cover plate is arranged between the two first nut seats on the two lead screws, a movable lower cover plate is arranged between the two second nut seats on the two lead screws, and a clamping assembly is arranged at the bottom of one end of the movable upper cover plate. The device is high in detection efficiency, high in detection result precision, and time-saving and labor-saving in the detection process.

Description

Technical Field

[0001] The utility model relates to the technical field of double-sided jacquard cashmere sweater detection equipment, in particular to a device for detecting the knitting density of double-sided jacquard cashmere sweaters. Background Technique

[0002] With the continuous development of technology, people's living standards are also constantly improving. At present, people's pursuit of clothing is not only the beauty of clothing, but more importantly, the comfort and health of clothing. Due to the advantages of cashmere fabrics such as comfort and warmth, and the advantages of cashmere knitted fabrics such as good elasticity and extensibility, the double-sided jacquard cashmere sweater industry has developed rapidly. High-quality double-sided jacquard cashmere sweaters have strict requirements for their fabric density, so the fabric yarn density has become an important evaluation index for fabric quality. Traditional fabric density is mainly detected manually. The tester counts the number of warp and weft threads per inch through a magnifying device to obtain the warp and weft density of the fabric, or uses a fabric warp and weft density mirror to detect the warp and weft density of the fabric. These methods require a high degree of concentration and patience from the tester, but long-term detection is likely to cause fatigue and laxity of the personnel, resulting in detection errors and detection failures caused by human factors. In addition, during the detection process of the knitting density of double-sided jacquard cashmere sweaters, the cashmere sweater needs to be laid flat so that the knitting structures on both sides do not overlap, and the front and back sides of the double-sided jacquard cashmere sweater need to be detected separately. Currently, all are completed manually, with a large manual labor intensity and large errors in the detection results. Content of the Utility Model

[0003] The utility model provides a device for detecting the knitting density of double-sided jacquard cashmere sweaters, which solves the problems of low detection efficiency, low detection accuracy and large manual labor intensity in the traditional detection of the knitting density of double-sided jacquard cashmere sweaters.

[0004] The utility model provides a device for detecting the knitting density of double-sided jacquard cashmere sweaters, including a base. A first mounting plate is arranged on the base, and a second mounting plate is arranged above the first mounting plate. The bottom of the first mounting plate is suspended and supported by two vertically arranged lead screws on the second mounting plate. The lower end of each lead screw is rotatably connected to a first lead screw support seat arranged on the first mounting plate, and the upper end is rotatably connected to a second lead screw support seat arranged at the bottom of the second mounting plate. A first motor for driving the lead screw to rotate is arranged at the bottom of the first mounting plate. Visual sensors are arranged at the top of the first mounting plate and the bottom of the second mounting plate. A first nut seat and a second nut seat are respectively arranged on each lead screw. An active upper cover plate is arranged between the two first nut seats on the two lead screws, and an active lower cover plate is arranged between the two second nut seats on the two lead screws. A first mounting groove is arranged at the bottom of one end of the active upper cover plate, and a clamping assembly is arranged in the first mounting groove.

[0005] In the above technical solution, further, the clamping assembly includes a guide plate, a spring, a guide post, and a guide rod. A guide plate is arranged in the first installation groove, a positioning hole penetrating through the movable upper cover plate is arranged at the bottom of the first installation groove, a guide rod is inserted into the positioning hole, the lower end of the guide rod is fixedly connected with the guide plate, and a plurality of guide posts are fixed at the bottom of the first installation groove. Each guide post is arranged in a corresponding guide hole on the upper surface of the guide plate and is in guiding sliding fit.

[0006] In the above technical solution, further, a second installation groove is arranged at the bottom of the other end of the movable upper cover plate. Two guide grooves are arranged on both side surfaces of the movable upper cover plate. Two guide blocks are arranged in the two guide grooves. Two adjusting plates are arranged on the side surfaces of the two guide blocks. A rubber roller is arranged between the two adjusting plates. Both ends of the central shaft of the rubber roller are rotatably connected with the two adjusting plates respectively.

[0007] In the above technical solution, further, supplementary light lamps are arranged at the top of the first installation plate and the bottom of the second installation plate.

[0008] In the above technical solution, further, both the movable upper cover plate and the movable lower cover plate are light-transmitting plates.

[0009] In the above technical solution, further, opposite threads are respectively arranged on the upper and lower half sections of each lead screw. The first nut seat is separately arranged on the upper half section screw of the lead screw, and the second nut seat is separately arranged on the lower half section screw of the lead screw.

[0010] As can be seen from the above technical solutions, the present utility model provides a double-sided jacquard cashmere sweater tissue knitting density detection device.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. The first motor drives the lead screw to rotate to make the movable lower cover plate approach the movable upper cover plate. The cashmere sweater is completely flattened on the movable lower cover plate by the movable lower cover plate. The upper and lower two visual sensors are controlled by the controller to collect, process and analyze the knitting image of the double-sided jacquard cashmere sweater tissue, so as to quickly obtain the knitting density of the double-sided jacquard cashmere sweater tissue. By comparing with the standard sample, unqualified products can be quickly detected. The labor intensity of personnel is greatly reduced during the process, and the detection result is highly reliable with small error.

[0013] 2. The two guide blocks move in the two guide grooves to drive the rubber roller to roll and flatten the surface of the cashmere sweater fixed on the movable lower cover plate, preventing wrinkles from affecting the detection result. After the rubber roller is used up, loosen the adjusting screw, and drive the rubber roller to rotate into the second installation groove by rotating the adjusting plate, preventing interference during the process of clamping and flattening the cashmere sweater. Description of the Drawings

[0014] To more clearly illustrate the technical solution of the present utility model, the following will briefly introduce the attached drawings required in the implementation cases. Obviously, for those of ordinary skill in the art, without creative efforts, other attached drawings can also be obtained based on these attached drawings.

[0015] Figure 1 It is a schematic diagram of the overall structure of a device for detecting the knitting density of a double-sided jacquard cashmere sweater proposed by the present utility model;

[0016] Figure 2 For the present utility model attached Figure 1 It is a partially enlarged structural schematic diagram of position Ⅰ;

[0017] Figure 3 For the present utility model attached Figure 1 It is a partially enlarged structural schematic diagram of position Ⅱ.

[0018] In the figure:

[0019] 1 - Base;

[0020] 2 - First mounting plate; 21 - Fill light;

[0021] 3 - Second mounting plate;

[0022] 4 - Lead screw; 41 - First lead screw support; 42 - Second lead screw support; 43 - First motor; 44 - First nut seat; 45 - Second nut seat;

[0023] 5 - Vision sensor;

[0024] 6 - Movable upper cover plate; 60 - Positioning hole; 61 - First mounting groove; 62 - Second mounting groove; 63 - Guide groove; 64 - Guide block; 65 - Adjusting plate; 66 - Rubber roller;

[0025] 7 - Movable lower cover plate;

[0026] 8 - Clamping assembly; 81 - Guide plate; 82 - Spring; 83 - Guide post; 84 - Guide rod; 810 - Guide hole. Detailed implementation manners

[0027] In order to enable those skilled in the art to better understand the technical solutions in the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the attached drawings.

[0028] Embodiment 1:

[0029] See Figures 1-3, A device for detecting the knitting density of a double-sided jacquard cashmere sweater, comprising a base 1, a first mounting plate 2 is arranged on the base 1, a second mounting plate 3 is arranged above the first mounting plate 2, the bottom of the first mounting plate 2 is suspended and supported by two lead screws 4 vertically arranged on the second mounting plate 3. The lower end of each lead screw 4 is rotatably connected to a first lead screw support seat 41 arranged on the first mounting plate 2, and the upper end is rotatably connected to a second lead screw support seat 42 arranged at the bottom of the second mounting plate 3. A first motor 43 for driving the lead screw 4 to rotate is arranged at the bottom of the first mounting plate 2. Visual sensors 5 are arranged at the top of the first mounting plate 2 and the bottom of the second mounting plate 3. A first nut seat 44 and a second nut seat 45 are respectively arranged on each lead screw 4. An active upper cover plate 6 is arranged between the two first nut seats 44 on the two lead screws 4, and an active lower cover plate 7 is arranged between the two second nut seats 45 on the two lead screws 4. A first mounting groove 61 is arranged at the bottom of one end of the active upper cover plate 6, and a clamping assembly 8 is arranged in the first mounting groove 61. Place the woolen sweater on the active lower cover plate 7, drive the lead screw 4 to rotate through the first motor 43 to make the active lower cover plate 7 approach the active upper cover plate 6, then press one end of the woolen sweater through the clamping assembly 8, and then manually drag the other end of the cashmere sweater to make the cashmere sweater flatly placed on the active lower cover plate 7. Then drive the lead screw 4 to rotate through the first motor 43 to make the active lower cover plate 7 approach the active upper cover plate 6, and press the cashmere sweater completely flat on the active lower cover plate 7 through the active lower cover plate 7. Control the upper and lower visual sensors 5 through the controller to collect, process and analyze the knitting image of the double-sided jacquard cashmere sweater, and the knitting density of the double-sided jacquard cashmere sweater can be quickly obtained. By comparing with the standard sample, unqualified products can be quickly detected. During the process, the labor intensity of personnel is greatly reduced, the detection result is highly reliable and the error is small.

[0030] In this embodiment, refer to Figure 1 , 2 , the clamping assembly 8 includes a guide plate 81, a spring 82, a guide post 83, and a guide rod 84. A guide plate 81 is arranged in the first mounting groove 61. A positioning hole 60 penetrating the active upper cover plate 6 is arranged at the bottom of the first mounting groove 61. A guide rod 84 is inserted into the positioning hole 60. The lower end of the guide rod 84 is fixedly connected to the guide plate 81. A plurality of guide posts 83 are fixed at the bottom of the first mounting groove 61. Each guide post 83 is slidably and guidingly fitted in a corresponding guide hole 810 arranged on the upper surface of the guide plate 81. By moving the guide rod 84 upward, the guide rod 84 is driven to move upward. The guide rod 84 moving upward compresses the spring 82. At the same time, through the guiding movement of the guide post 83 in the guide hole 810, it is convenient to press one end of the cashmere sweater on the active lower cover plate 7 for fixation, and adjust the other end of the cashmere sweater to make the cashmere sweater flatly placed on the active lower cover plate 7.

[0031] In this embodiment, refer to Figure 1 , 3, at the bottom of the other end of the movable upper cover plate 6, a second installation groove 62 is provided. On both side surfaces of the movable upper cover plate 6, two guiding grooves 63 are provided. In the two guiding grooves 63, two guiding blocks 64 are provided. On the side surfaces of the two guiding blocks 64, two adjusting plates 65 are provided. Each adjusting plate 65 is fixedly connected to the side wall of the guiding block 64 through an adjusting screw. Between the two adjusting plates 65, a rubber roller 66 is provided. Both ends of the central axis of the rubber roller 66 are rotatably connected to the two adjusting plates 65 respectively. Bearing holes are provided on the adjusting plates 65. The central axis of the rubber roller 66 is rotatably connected and supported by inserting into the bearing holes and through the bearings provided in the bearing holes. By guiding and moving the two guiding blocks 64 in the two guiding grooves 63, the rubber roller 66 is driven to roll and flatten the surface of the cashmere sweater fixed on the movable lower cover plate 7, preventing wrinkles from affecting the detection result. After the rubber roller 66 is used, the adjusting screw is loosened, and by rotating the adjusting plate 65, the rubber roller 66 is driven to rotate into the second installation groove 62, preventing interference during the process of clamping and flattening the cashmere sweater.

[0032] In this embodiment, referring to Figure 1 , supplementary light lamps 21 are provided at the top of the first mounting plate 2 and the bottom of the second mounting plate 3. The supplementary light lamps 21 are convenient for eliminating the dark areas of the knitting texture on the surface of the cashmere sweater and enhancing the recognition effect of the visual sensor 5.

[0033] In this embodiment, the movable upper cover plate 6 and the movable lower cover plate 7 are both light-transmitting plates, which is convenient for the visual sensor 5 to recognize the double-sided tissue knitting density of the jacquard cashmere sweater through the movable upper cover plate 6 and the movable lower cover plate 7.

[0034] In this embodiment, referring to Figure 1 , opposite threads are provided on the upper and lower half sections of each screw rod 4. The first nut seat 44 is separately arranged on the upper half section screw rod of the screw rod 4, and the second nut seat 45 is separately arranged on the lower half section screw rod of the screw rod 4. When the screw rod 4 rotates, the first nut seat 44 and the second nut seat 45 move in opposite directions, which is convenient for driving the movable upper cover plate 6 and the movable lower cover plate 7 to clamp the cashmere sweater.

[0035] In this embodiment, the vision sensor 5 is a common commercially available sensor. It can convert optical signals into digital signals for functions such as image acquisition, processing, and analysis. The vision sensor 5 performs filtering and gray-scale projection processing on the acquired fabric image to achieve preliminary grid division of the fabric image; determines the grid color or gray-scale value through color clustering and adjusts the generated grid division; analyzes the edge intensity information of grid points to determine the weaving pattern of the fabric and improves it using the proximity information and color information of the yarns; regards each divided grid as a weaving node of the woven fabric, divides the weaving nodes into warp nodes and weft nodes, encodes the warp nodes and weft nodes with the numbers 0 and 1 to obtain the fabric node digital matrix; then, according to the detection requirements, uses the arrangement characteristics of the elements of the obtained fabric node digital matrix to extract relevant elements of the fabric node digital matrix to generate the yarn density detection line.

[0036] As can be seen from the above technical solutions, during use, place the woolen sweater on the movable lower cover plate 7. Drive the lead screw 4 to rotate through the first motor 43 to make the movable lower cover plate 7 approach the movable upper cover plate 6. Then, press one end of the woolen sweater tightly through the clamping assembly 8. Then, manually drag the other end of the cashmere sweater to place the cashmere sweater flat on the movable lower cover plate 7. Guide and move the two guide blocks 64 in the two guide grooves 63 to drive the rubber roller 66 to roll and flatten the surface of the cashmere sweater fixed on the movable lower cover plate 7 to prevent wrinkles from affecting the detection results. After the rubber roller 66 is used, loosen the adjusting screw, drive the rubber roller 66 to rotate into the second installation groove 62 by rotating the adjusting plate 65. Then, drive the lead screw 4 to rotate through the first motor 43 to make the movable lower cover plate 7 approach the movable upper cover plate 6. Completely press the cashmere sweater flat on the movable lower cover plate 7 through the movable lower cover plate 7. Control the upper and lower vision sensors 5 to collect, process, and analyze the tissue weaving image of the double-sided jacquard cashmere sweater through the controller.

[0037] After considering the specification and practicing the disclosed utility model herein, those skilled in the art will readily conceive of other embodiments of the present utility model. The present utility model aims to cover any variations, uses, or adaptations of the present utility model that follow the general principles of the present utility model and include the common general knowledge or conventional technical means in the technical field not disclosed by the present utility model. The specification and embodiments are only regarded as exemplary, and the true scope of the present utility model is pointed out by the claims.

[0038] It should be understood that the present utility model is not limited to the precise structure already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present utility model do not constitute a limitation on the protection scope of the present utility model.

Claims

1. A double-sided jacquard cashmere sweater weaving density detection device, characterized in that: The invention comprises a base (1), a first mounting plate (2) being arranged on the base (1), a second mounting plate (3) being arranged above the first mounting plate (2), the bottom of the first mounting plate (2) being suspended and supported by two lead screws (4) arranged vertically on the second mounting plate (3), the lower end of each lead screw (4) being rotatably connected to a first lead screw support seat (41) arranged on the first mounting plate (2), and the upper end of each lead screw (4) being rotatably connected to a second lead screw support seat (42) arranged at the bottom of the second mounting plate (3), and the bottom of the first mounting plate (2) being provided with a second lead screw support seat (42) for driving the lead screw (4) to rotate. A motor (43), a visual sensor (5) is arranged on the top of the first mounting plate (2) and the bottom of the second mounting plate (3), a first nut seat (44) and a second nut seat (45) are arranged on each of the lead screws (4), a movable upper cover plate (6) is arranged between the two first nut seats (44) on the two lead screws (4), a movable lower cover plate (7) is arranged between the two second nut seats (45) on the two lead screws (4), a first mounting groove (61) is arranged at the bottom of one end of the movable upper cover plate (6), and a clamping assembly (8) is arranged in the first mounting groove (61).

2. The double-sided jacquard cashmere sweater knitting density detection device according to claim 1, characterized in that: The clamping assembly (8) comprises a guide plate (81), a spring (82), a guide column (83), and a guide rod (84); the guide plate (81) is arranged in the first mounting groove (61); a positioning hole (60) penetrating the movable upper cover plate (6) is arranged at the bottom of the first mounting groove (61); a guide rod (84) is passed through the positioning hole (60); the lower end of the guide rod (84) is fixedly connected to the guide plate (81); a plurality of guide columns (83) are fixed at the bottom of the first mounting groove (61); each guide column (83) is passed through a corresponding guide hole (810) arranged on the guide plate (81).

3. The double-sided jacquard cashmere sweater knitting density detection device according to claim 1, characterized in that: A second mounting groove (62) is arranged at the bottom of the other end of the movable upper cover plate (6), two guide grooves (63) are arranged on two side surfaces of the movable upper cover plate (6), two guide blocks (64) are arranged in the two guide grooves (63), two adjustment plates (65) are arranged on the sides of the two guide blocks (64), a rubber roller (66) is arranged between the two adjustment plates (65), and two ends of the central axis of the rubber roller (66) are rotatably connected to the two adjustment plates (65) respectively.

4. The double-sided jacquard cashmere sweater knitting density detection device according to claim 1, characterized in that: Filling lights (21) are arranged on the top of the first mounting plate (2) and the bottom of the second mounting plate (3).

5. The double-sided jacquard cashmere sweater knitting density detection device according to claim 1, characterized in that: The movable upper cover plate (6) and the movable lower cover plate (7) are both light-transmitting plates.

6. The double-sided jacquard cashmere sweater knitting density detection device according to claim 1, characterized in that: The upper and lower halves of each lead screw (4) are respectively provided with opposite threads, and the first nut seat (44) and the second nut seat (45) are respectively disposed on the upper and lower halves of the lead screw (4).

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