Dual-mode x-ray detection device

By designing dual-mode X-ray detection equipment and integrating platform detection and material detection functions, the problems of single functions and large land occupation of existing equipment are solved, and more efficient equipment utilization and cost reduction are achieved.

CN222979494UActive Publication Date: 2025-06-13WUXI UNICOMP TECH
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Patent Information

Application Number
CN202421397101.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-06-13
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing X-ray detection equipment has a single function and is difficult to meet the requirements of different detection modes, resulting in large equipment in the user's factory building and high manufacturing costs.

Method used

A dual-mode X-ray detection device is designed, combining platform detection and material detection functions, and switching between two detection modes is achieved through the integration of the detection room, platform transfer system, material belt conveying system and imaging system.

Benefits of technology

It realizes compatibility between platform inspection and material inspection modes, improves the functionality of the equipment, and reduces the equipment footprint and manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of X-ray detection equipment, and discloses dual-mode X-ray detection equipment, which comprises a detection chamber, a platform transfer system, a material belt conveying system and an imaging system, the platform transfer system comprises a base arranged in the detection chamber, a two-axis driving mechanism is arranged on the base, and the material belt conveying system is arranged on the base. A detection platform is arranged at the output end of the two-axis driving mechanism; the material belt conveying system comprises a coiled material discharging mechanism, a coiled material collecting mechanism and a material belt conveying track, the coiled material discharging mechanism and the coiled material collecting mechanism are distributed on the two sides of the outer portion of the detection chamber, and the material belt conveying track is arranged in the detection chamber and can move in the area above the detection platform; the imaging system comprises a radiation source module and an imager module, the radiation source module is located above the detection platform and the material belt conveying track, and the imager module is located below the detection platform. According to the dual-mode X-ray detection equipment, two modes of platform detection and tray detection can be realized, and the functionality of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of X-ray detection equipment, in particular to a dual-mode X-ray detection equipment. Background Art

[0002] In the integrated circuit non-destructive testing industry, the common detection equipment forms are platform detection and tape detection. The tape detection form is mainly for tiny parts. The tiny parts are loaded on the tape, which is more convenient for positioning and conveying. The existing platform detection equipment or tape detection equipment is generally a dedicated equipment with a single function, and it is difficult to meet the requirements of different detection modes. When necessary, only two sets of equipment can be equipped, resulting in a large floor area of the equipment in the user's workshop and a high manufacturing cost. Content of the Utility Model

[0003] The purpose of the utility model is to provide a dual-mode X-ray detection equipment, which has the dual-mode functions of platform detection and tape detection, and solves the problems of single function and large floor area of the existing detection equipment.

[0004] To achieve the above object, the utility model adopts the following technical solutions:

[0005] A dual-mode X-ray detection equipment, comprising:

[0006] A detection chamber;

[0007] A platform transfer system, including a base arranged in the detection chamber, a two-axis drive mechanism arranged on the base, and a detection platform arranged at the output end of the two-axis drive mechanism;

[0008] A tape conveying system, including a tape unwinding mechanism, a tape winding mechanism and a tape conveying track. The tape unwinding mechanism and the tape winding mechanism are distributed on both outer sides of the detection chamber, the tape conveying track is arranged in the detection chamber, and the tape conveying track can move in the upper area of the detection platform;

[0009] An imaging system, including a ray source module and an imager module arranged in the detection chamber. The ray source module is located above the detection platform and the tape conveying track, and the imager module is located below the detection platform.

[0010] When the dual-mode X-ray detection equipment is in detection mode one, the tape conveying track is located on one side of the detection platform, and the material to be detected is directly placed on the detection platform;

[0011] When the dual-mode X-ray detection equipment is in detection mode two, the tape conveying track is located directly below the ray source module. The tape to be detected is released by the tape unwinding mechanism and then enters the tape conveying track, and is then wound by the tape winding mechanism.

[0012] Preferably, support arms are respectively arranged at both ends of the strip conveying track. Adjustment slots are provided on the support arms. Fixed blocks corresponding to the support arms are arranged on both sides of the inner wall of the detection chamber. Locking screws threadedly connected to the fixed blocks are inserted through the adjustment slots. When the locking screws are located at the first end of the adjustment slots, the strip conveying track is located on one side of the detection platform; when the locking screws are located at the second end of the adjustment slots, the strip conveying track is located directly below the ray source module.

[0013] Preferably, the strip conveying track includes a fixed track frame and a movable track frame arranged in parallel. A strip conveying groove is formed between the fixed track frame and the movable track frame. An adjustment block extending towards the movable track frame is arranged on the fixed track frame. A number of adjustment holes are arranged at intervals on the adjustment block. The movable track frame is supported by the adjustment block, and a fixing hole is arranged on the movable track frame. A positioning pin is inserted through the fixing hole. When the positioning pin is inserted into any one of the adjustment holes, the distance between the movable track frame and the fixed track frame is locked.

[0014] Preferably, the strip conveying system further includes a feeding mechanism installed on the detection chamber. The strip to be detected passes through the feeding mechanism, and the feeding mechanism is used to provide power for the conveying of the strip to be detected.

[0015] Preferably, fixed rotating arms are respectively arranged between the detection chamber and the coil feeding mechanism and the coil collecting mechanism. The fixed rotating arm includes a first end fixed to the detection chamber and a second end fixed to the coil feeding mechanism or the coil collecting mechanism. The first end and the second end are rotatably connected, so that the coil feeding mechanism and the coil collecting mechanism can be folded and retracted or unfolded relative to the detection chamber.

[0016] Preferably, the two-axis drive mechanism includes a first guide rail. A sliding seat is mounted on the first guide rail, and the sliding seat is driven by a first driver to move along the first guide rail. A second guide rail is arranged on the sliding seat. The detection platform is driven by a second driver to move along the second guide rail. The arrangement direction of the first guide rail and the arrangement direction of the second guide rail are perpendicular to each other in the horizontal plane.

[0017] Preferably, the ray source module and the imager module can at least translate along the conveying direction of the strip conveying track.

[0018] Preferably, a window for avoiding the irradiation path of X-rays is provided on the base.

[0019] Preferably, a switch door and a feeding and discharging port are arranged on the detection chamber. The material to be detected is taken and placed on the detection platform through the switch door, and the strip to be detected enters and exits the detection chamber through the feeding and discharging port.

[0020] Preferably, a moving frame is further included, and the detection chamber is installed on the moving frame.

[0021] Advantages of the present utility model: The dual-mode X-ray detection device can implement two modes, namely platform detection and coil stock detection. When either mode is selected for use, they do not affect each other, improving the functionality of the device. Moreover, the integrated structure reduces the floor area of the device and the manufacturing cost. Description of the Drawings

[0022] Figure 1 is a schematic diagram of the internal structure of the dual-mode X-ray detection device provided by an embodiment of the present utility model;

[0023] Figure 2 is a front view of the internal structure of the dual-mode X-ray detection device provided by an embodiment of the present utility model;

[0024] Figure 3 is Figure 1 the enlarged view at A in

[0025] Figure 4 is a schematic diagram of the external structure of the dual-mode X-ray detection device provided by an embodiment of the present utility model;

[0026] Figure 5 is a top view of the external structure of the dual-mode X-ray detection device provided by an embodiment of the present utility model.

[0027] In the drawings:

[0028] 1. Detection chamber; 11. Fixed block; 12. Fixed rotating arm; 121. First end; 122. Second end; 13. Switching door; 14. Feeding and discharging opening;

[0029] 2. Platform transfer system; 21. Base; 22. Detection platform; 23. First guide rail; 24. Slide block; 25. Second guide rail; 26. First driver; 27. Second driver;

[0030] 3. Tape conveying system; 31. Coil stock feeding mechanism; 32. Coil stock collecting mechanism; 33. Tape conveying track; 331. Support arm; 3311. Adjusting groove; 332. Locking screw; 333. Fixed track frame; 334. Movable track frame; 3341. Fixed hole; 335. Adjusting block; 3351. Adjusting hole; 336. Positioning pin; 34. Feeding mechanism;

[0031] 4. Imaging system; 41. Ray source module; 42. Imager module;

[0032] 5. Moving frame. Detailed Implementation Manner

[0033] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the convenience of description, only the parts related to the present utility model rather than all the structures are shown in the drawings.

[0034] In the description of the present utility model, unless otherwise clearly specified and defined, the terms "connected", "connected to", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] In the present utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "under", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than that of the second feature.

[0036] In the description of this embodiment, the terms "above", "below", "right", and other orientation or position relationships are based on the orientation or position relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.

[0037] Please refer to Figures 1 to 5 As shown, this preferred embodiment provides a dual-mode X-ray detection device, including a detection chamber 1, a platform transfer system 2, a tape conveying system 3, and an imaging system 4, where:

[0038] The detection chamber 1 has an isolation and protection function for X-rays;

[0039] The platform transfer system 2 includes a base 21 disposed in the detection chamber 1. A two-axis drive mechanism is disposed on the base 21, and a detection platform 22 is disposed at the output end of the two-axis drive mechanism;

[0040] The strip conveying system 3 includes a coil stock feeding mechanism 31, a coil stock collecting mechanism 32, and a strip conveying track 33. The coil stock feeding mechanism 31 and the coil stock collecting mechanism 32 are distributed on the outer sides of both sides of the detection chamber 1. The strip conveying track 33 is arranged in the detection chamber 1, and the strip conveying track 33 can move in the upper area of the detection platform 22;

[0041] The imaging system 4 includes a radiation source module 41 and an imager module 42 arranged in the detection chamber 1. The radiation source module 41 is located above the detection platform 22 and the strip conveying track 33, and the imager module 42 is located below the detection platform 22.

[0042] When the dual-mode X-ray detection device is in detection mode one (i.e., the platform detection mode), the strip conveying track 33 is located on one side of the detection platform 22, and the material to be detected is directly placed on the detection platform 22;

[0043] When the dual-mode X-ray detection device is in detection mode two (i.e., the coil stock detection mode), the strip conveying track 33 is located directly below the radiation source module 41. The strip to be detected is released from the coil stock feeding mechanism 31 and then enters the strip conveying track 33, and is then wound up by the coil stock collecting mechanism 32.

[0044] Thus, the dual-mode X-ray detection device can realize two modes of platform detection and coil stock detection. The two modes do not affect each other when used alternatively, improving the functionality of the device, and the integrated structure reduces the floor area of the device and the manufacturing cost.

[0045] Specifically, support arms 331 are respectively arranged at both ends of the strip conveying track 33. Adjustment grooves 3311 are formed on the support arms 331. Fixed blocks 11 are arranged on both sides of the inner wall of the detection chamber 1 corresponding to the support arms 331. Locking screws 332 threadedly connected to the fixed blocks 11 are inserted through the adjustment grooves 3311. When the locking screws 332 are located at the first end of the adjustment grooves 3311, the strip conveying track 33 is located on one side of the detection platform 22; when the locking screws 332 are located at the second end of the adjustment grooves 3311, the strip conveying track 33 is located directly below the radiation source module 41.

[0046] Thus, by adjusting the relative position of the locking screws 332 in the adjustment grooves 3311, the position of the strip conveying track 33 can be quickly switched, and then detection mode one and detection mode two can be switched.

[0047] Specifically, see Figure 3, the strip conveying track 33 here includes a fixed track frame 333 and a movable track frame 334 arranged in parallel. A strip conveying groove is formed between the fixed track frame 333 and the movable track frame 334. The fixed track frame 333 is connected to the support arm 331. An adjusting block 335 extending towards the movable track frame 334 is provided on the fixed track frame 333. A number of adjusting holes 3351 are arranged at intervals on the adjusting block 335. The movable track frame 334 is supported by the adjusting block 335, and a fixing hole 3341 is provided on the movable track frame 334. A positioning pin 336 is inserted through the fixing hole 3341. When the positioning pin 336 is inserted into any one of the adjusting holes 3351, the distance between the movable track frame 334 and the fixed track frame 333 is locked.

[0048] Thus, by adjusting the relative position of the positioning pin 336 on the adjusting block 335, the adjustment of the distance between the fixed track frame 333 and the movable track frame 334 can be realized to adapt to strips of different sizes.

[0049] Particularly, the strip conveying system 3 further includes a feeding mechanism 34 installed on the detection chamber 1. The strip to be detected passes through the feeding mechanism 34, and the feeding mechanism 34 is used to provide power for the conveying of the strip to be detected. Of course, the coil feeding mechanism 31 and the coil winding mechanism 32 have a certain unwinding and winding force to keep the strip under a certain tension and ensure the smooth conveying of the strip.

[0050] Particularly, fixed rotating arms 12 are respectively arranged between the detection chamber 1 and the coil feeding mechanism 31 and the coil winding mechanism 32. The fixed rotating arm 12 includes a first end 121 fixed to the detection chamber 1 and a second end 122 fixed to the coil feeding mechanism 31 or the coil winding mechanism 32. The first end 121 and the second end 122 are rotatably connected, so that the coil feeding mechanism 31 and the coil winding mechanism 32 can be folded up or unfolded relative to the detection chamber 1.

[0051] Thus, on the one hand, the structure that the coil feeding mechanism 31 and the coil winding mechanism 32 are externally arranged on the detection chamber 1 reduces the occupied space of the detection chamber 1 and makes it easier to optimize the internal layout of the detection chamber 1; on the other hand, the coil feeding mechanism 31 and the coil winding mechanism 32 can be unfolded in the second detection mode and folded up in the first detection mode, reducing the floor area of the equipment.

[0052] Specifically, the two-axis drive mechanism here includes a first guide rail 23. A sliding seat 24 is mounted on the first guide rail 23, and the sliding seat 24 is driven by a first driver 26 to move along the first guide rail 23. A second guide rail 25 is provided on the sliding seat 24. The detection platform 22 is driven by a second driver 27 to move along the second guide rail 25. The arrangement direction of the first guide rail 23 and the arrangement direction of the second guide rail 25 are perpendicular to each other in the horizontal plane. Preferably, the first driver 26 and the second driver 27 adopt the motor belt drive form, and other linear drive methods are also applicable.

[0053]

[0053] In particular, the ray source module 41 and the imager module 42 can at least translate along the conveying direction of the strip conveying track 33. In detection mode one, since the detection platform 22 has a two-axis movement function, the ray source module 41 and the imager module 42 can remain stationary; in detection mode two, for the continuously conveyed strip, the ray source module 41 and the imager module 42 can move along the conveying direction of the strip conveying track 33 to adapt to the strip conveying speed and ensure reliable detection results.

[0054] Furthermore, a window for avoiding the irradiation path of X-rays is provided on the base 21 to prevent affecting the detection results.

[0055]

[0054] In particular, a switch door 13 and a loading and unloading opening 14 are provided on the detection chamber 1. The to-be-detected material is taken and placed on the detection platform 22 through the switch door 13, and the to-be-detected strip enters and exits the detection chamber 1 through the loading and unloading opening 14, so that the to-be-detected material and the to-be-detected strip can enter and exit the detection chamber 1, providing effective ray protection during the detection process.

[0056] In addition, the dual-mode X-ray detection device further includes a moving frame 5, and the detection chamber 1 is installed on the moving frame 5 to ensure the convenience of moving and handling the overall device.

[0057]

[0055] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present utility model. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the claims of the present utility model.

Claims

1. Dual-mode X-ray detection equipment, characterized in that, include: Testing room (1); A platform transfer system (2) comprises a base (21) arranged in the detection chamber (1), a two-axis driving mechanism being arranged on the base (21), and a detection platform (22) being arranged at the output end of the two-axis driving mechanism; A material belt conveying system (3), comprising a material plate discharge mechanism (31), a material plate receiving mechanism (32) and a material belt conveying track (33), wherein the material plate discharge mechanism (31) and the material plate receiving mechanism (32) are distributed on both sides of the outside of the detection chamber (1), and the material belt conveying track (33) is arranged in the detection chamber (1), and the material belt conveying track (33) can move in the upper area of ​​the detection platform (22); An imaging system (4) comprises a ray source module (41) and an imager module (42) arranged in the detection chamber (1), wherein the ray source module (41) is located above the detection platform (22) and the material belt conveyor track (33), and the imager module (42) is located below the detection platform (22). When the dual-mode X-ray detection device is in detection mode 1, the material conveying track (33) is located on one side of the detection platform (22), and the material to be inspected is directly placed on the detection platform (22); When the dual-mode X-ray detection device is in detection mode 2, the material belt conveyor track (33) is located directly below the ray source module (41), and the material belt to be inspected is released by the coil material unloading mechanism (31) and enters the material belt conveyor track (33), and is then reeled up by the coil material rewinding mechanism (32).

2. The dual-mode X-ray detection device according to claim 1, characterized in that: Support arms (331) are respectively provided at both ends of the material conveying track (33), and an adjustment slot (3311) is provided on the support arm (331). Fixed blocks (11) are provided on both sides of the inner wall of the detection chamber (1) corresponding to the support arm (331), and locking screws (332) threadedly connected to the fixed block (11) are passed through the adjustment slot (3311). When the locking screw (332) is located at the first end of the adjustment slot (3311), the material belt conveying track (33) is located on one side of the detection platform (22); When the locking screw (332) is located at the second end of the adjustment slot (3311), the material belt conveying track (33) is located directly below the radiation source module (41).

3. The dual-mode X-ray detection device according to claim 1, characterized in that: The material belt conveying track (33) comprises a fixed track frame (333) and a movable track frame (334) arranged in parallel, a material belt conveying groove is formed between the fixed track frame (333) and the movable track frame (334), the fixed track frame (333) is provided with an adjustment block (335) extending toward the movable track frame (334), the adjustment block (335) is provided with a plurality of adjustment holes (3351) at intervals, the movable track frame (334) is supported by the adjustment block (335), and the movable track frame (334) is provided with a fixing hole (3341), a positioning pin (336) is passed through the fixing hole (3341), when the positioning pin (336) is inserted into any of the adjustment holes (3351), the distance between the movable track frame (334) and the fixed track frame (333) is locked.

4. The dual-mode X-ray detection device according to claim 1, characterized in that: The material belt conveying system (3) further comprises a feeding mechanism (34) installed on the detection chamber (1), and the material belt to be inspected passes through the feeding mechanism (34), and the feeding mechanism (34) is used to provide power for the transportation of the material belt to be inspected.

5. The dual-mode X-ray detection device according to claim 1, characterized in that: A fixed rotating arm (12) is respectively arranged between the detection chamber (1) and the disc material discharge mechanism (31) and the disc material receiving mechanism (32); the fixed rotating arm (12) comprises a first end (121) fixed to the detection chamber (1) and a second end (122) fixed to the disc material discharge mechanism (31) or the disc material receiving mechanism (32); the first end (121) and the second end (122) are rotatably connected to each other, so that the disc material discharge mechanism (31) and the disc material receiving mechanism (32) can be folded, stowed or unfolded relative to the detection chamber (1).

6. The dual-mode X-ray detection device according to claim 1, characterized in that: The two-axis driving mechanism comprises a first guide rail (23), a slide seat (24) is mounted on the first guide rail (23), and the slide seat (24) is driven by a first driver (26) to move along the first guide rail (23), a second guide rail (25) is arranged on the slide seat (24), and the detection platform (22) is driven by a second driver (27) to move along the second guide rail (25), and the arrangement direction of the first guide rail (23) and the arrangement direction of the second guide rail (25) are perpendicular to each other in a horizontal plane.

7. The dual-mode X-ray detection device according to claim 1, characterized in that: The ray source module (41) and the imager module (42) are at least capable of translational movement along the conveying direction of the material belt conveying track (33).

8. The dual-mode X-ray detection device according to claim 1, characterized in that: The base (21) is provided with a window for avoiding the irradiation path of the X-rays.

9. The dual-mode X-ray detection device according to claim 1, characterized in that: The detection chamber (1) is provided with a switch door (13) and a material inlet and outlet (14); the material to be detected is placed on the detection platform (22) through the switch door (13); and the material to be detected is brought in and out of the detection chamber (1) through the material inlet and outlet (14).

10. The dual-mode X-ray detection device according to claim 1, characterized in that: It also comprises a mobile frame (5), and the detection chamber (1) is installed on the mobile frame (5).