Laminating machine
By designing a laminate with telescopic components, cooling towers and power locks, the traditional laminated machine has solved the problem of large equipment footprints, long lamination time and lack of isolation of DC control lines when processing solar photovoltaic panels, efficient lamination and cooling are achieved, and the stability and product quality of the equipment are improved.
Patent Information
- Application Number
- CN202420373367.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-02-28
AI Technical Summary
When traditional laminators make solar photovoltaic panels, they can only process one or several originals at a time and the processing time is long, resulting in large area of equipment, long lamination time, and lack of isolation of DC control lines, affecting equipment operation and product quality.
A laminated machine including a lamination tower, a cooling tower, a control module and a power supply module is designed. The laminated tower adopts telescopic components and heating components to ensure that each photovoltaic panel is put into place during pressurization; the cooling tower uses bracket structure and multi-fan cooling plates to improve cooling efficiency; the power supply module adds power locks and separates to control the power supply and DC power supply, ensuring that the emergency stop button only cuts off the power supply without affecting the DC power supply.
When multiple solar photovoltaic panels are laminated at the same time, the pressure of each photovoltaic panel is in place, which improves cooling efficiency and processing efficiency, reduces the equipment's footprint and lamination time, and improves the equipment's operating stability and product quality through an isolation transformer.
Smart Images
Figure CN222981905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminators, in particular to a laminator. Background Art
[0002] A laminator refers to a mechanical device for pressing multiple layers of materials together, and processing solar photovoltaic panels is an important application of the laminator. When using a laminator to produce solar photovoltaic panels, steps such as heating, vacuum pumping, pressurization, and cooling need to be experienced. When the traditional laminator manufactures solar photovoltaic panels, since only one or several solar photovoltaic panel components can be processed at a time and the processing time for each group is relatively long, the laminator has a relatively large floor area and a relatively long lamination time. At present, the DC control circuit of the laminator in the market is not isolated at all. Since the PLC is mainly powered by 24V DC, it will affect the program and operation after power-off, and BUGs will appear after power-on control, affecting the smooth operation of the equipment and reducing the product quality. Therefore, it is very necessary to design a laminator. Content of the Utility Model
[0003] In order to solve the above problems, the utility model provides the following solutions:
[0004] A laminator includes: a feeding belt and a discharging belt. It is characterized in that it further includes a lamination tower, a cooling tower, a control module and a power supply module. The lamination tower is arranged at the outlet of the feeding belt, the cooling tower is arranged at the outlet of the lamination tower, the discharging belt is arranged at the outlet of the cooling tower. The power supply module is used to supply power to each electrical component. The control module is electrically connected to the power supply module, the feeding belt, the discharging belt, the lamination tower and the cooling tower;
[0005] The lamination tower includes a lamination base, a lamination top cover, a first support column, a lamination top plate, a lamination bottom plate, a fifth electric cylinder, a telescopic assembly, a temperature rising assembly and a vacuum pumping assembly. The first support columns are fixedly arranged on both sides of the lamination base, the top of the first support columns is fixedly connected to the lamination top cover. The vacuum pumping assembly is arranged inside the lamination top cover and the lamination base. A plurality of the fifth electric cylinders are fixedly arranged at the bottom of the lamination top cover. The telescopic rod of the fifth electric cylinder is fixedly connected to the lamination top plate. The lamination top plate is located directly above the temperature rising assembly. The lamination bottom plate is arranged directly below the temperature rising assembly. The lamination bottom plate is fixedly arranged on the top of the lamination base. The telescopic assembly is arranged between the lamination top cover and the lamination base. There are multiple groups of the telescopic assembly, symmetrically arranged on both sides of the temperature rising assembly. The control module is electrically connected to the fifth electric cylinder, the telescopic assembly, the temperature rising assembly and the vacuum pumping assembly;
[0006] The cooling tower includes a cooling base, a cooling top cover, second support columns, and a cooling component. The bottom ends of the second support columns and the bottom ends of the first support columns are respectively fixedly arranged on the top of the cooling base. The cooling component is arranged inside the second support columns. The top ends of the second support columns are fixedly arranged to connect the cooling top cover. The control module is electrically connected to the cooling component.
[0007] Optionally, there are multiple groups of the temperature-raising components. Each group includes a first driving motor, a laminating conveyor belt, and a heating plate. The first driving motor is fixedly arranged on the telescopic component. At both ends of the pulley of each laminating conveyor belt, one end is fixedly connected to the output end of the first driving motor. The heating plate is arranged between the belts of the laminating conveyor belt. Both sides of the heating plate are fixedly connected to the telescopic component. The control module is electrically connected to the heating plate and the first driving motor.
[0008] Optionally, the telescopic component includes a first telescopic component and a second telescopic component. There are four groups of the first telescopic components. Each group includes a first screw rod, a second screw rod, a third screw rod, a first connecting block, a second connecting block, a third connecting block, a first fixing piece, a second fixing piece, a third fixing piece, a first motor, a second motor, and a third motor. The first connecting block, the second connecting block, and the third connecting block are respectively provided with a first through hole, a second through hole, and a third through hole corresponding to the positions of the first screw rod, the second screw rod, and the third screw rod. The first fixing piece is fixedly arranged at the bottom of the laminating top cover. The top end of the first screw rod is connected to the first fixing piece. The first screw rod passes through the three first through holes and the bottom end is fixedly connected to the output end of the first motor. The first motor is fixedly arranged on the top of the laminating base. The first through hole of the first connecting block is provided with a thread corresponding to the first threaded rod. The second through hole and the third through hole of the first connecting block are smooth. The first connecting block is fixedly connected to the first driving motor. The second fixing piece is fixedly arranged at the bottom of the laminating top cover. The top end of the second screw rod is connected to the second fixing piece. The second screw rod passes through the three second through holes and the bottom end is fixedly connected to the output end of the second motor. The second motor is fixedly arranged on the top of the laminating base. The second through hole of the second connecting block is provided with a thread corresponding to the second threaded rod. The first through hole and the third through hole of the second connecting block are smooth. The second connecting block is fixedly connected to the first driving motor. The third fixing piece is fixedly arranged at the bottom of the laminating top cover. The top end of the third screw rod is connected to the third fixing piece. The third screw rod passes through the three third through holes and the bottom end is fixedly connected to the output end of the third motor. The third motor is fixedly arranged on the top of the laminating base. The third through hole of the third connecting block is provided with a thread corresponding to the third threaded rod. The first through hole and the second through hole of the third connecting block are smooth. The third connecting block is fixedly connected to the first driving motor.
[0009] There are at least two sets of the second telescopic components. Each set includes a fourth screw rod, a fifth screw rod, a sixth screw rod, a fourth connection block, a fifth connection block, a sixth connection block, a fourth fixing member, a fifth fixing member, a sixth fixing member, a fourth motor, a fifth motor, and a sixth motor. The fourth connection block, the fifth connection block, and the sixth connection block are respectively provided with a fourth through hole, a fifth through hole, and a sixth through hole corresponding to the positions of the fourth screw rod, the fifth screw rod, and the sixth screw rod. The fourth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the fourth screw rod is connected to the fourth fixing member. The fourth screw rod passes through the three fourth through holes and the bottom end is fixedly connected to the output end of the fourth motor. The fourth motor is fixedly arranged at the top of the lamination base. The fourth through hole of the fourth connection block is provided with a thread corresponding to the fourth screw rod. The fifth through hole and the sixth through hole of the fourth connection block are smooth. The fourth connection block is fixedly connected to the heating plate. The fifth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the fifth screw rod is connected to the fifth fixing member. The fifth screw rod passes through the three fifth through holes and the bottom end is fixedly connected to the output end of the fifth motor. The fifth motor is fixedly arranged at the top of the lamination base. The fifth through hole of the fifth connection block is provided with a thread corresponding to the fifth screw rod. The fourth through hole and the sixth through hole of the fifth connection block are smooth. The fifth connection block is fixedly connected to the heating plate. The sixth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the sixth screw rod is connected to the sixth fixing member. The sixth screw rod passes through the three sixth through holes and the bottom end is fixedly connected to the output end of the sixth motor. The sixth motor is fixedly arranged at the top of the lamination base. The sixth through hole of the sixth connection block is provided with a thread corresponding to the sixth screw rod. The fourth through hole and the fifth through hole of the sixth connection block are smooth. The sixth connection block is fixedly connected to the heating plate. The control module is electrically connected to the first motor, the second motor, the third motor, the fourth motor, the fifth motor, and the sixth motor.
[0010] Optionally, the vacuum pumping assembly includes an intake pump, an air extraction pump, an intake pipeline, an air extraction pipeline, a first side plate, a second side plate, a third side plate, a fourth side plate, a first electric cylinder, a second electric cylinder, a third electric cylinder, and a fourth electric cylinder. The intake pump, the first side plate, the second side plate, the first electric cylinder, and the second electric cylinder are arranged inside the lamination top cover. There are at least four first electric cylinders, which are respectively fixed at four corners on the left and right sides of the top of the lamination top cover. At both the left and right sides of the bottom of the lamination top cover, holes corresponding to the size of the first side plate are provided, and the holes are arranged outside the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member, and the sixth fixing member. There are two first side plates, and the telescopic rods of the first electric cylinders are fixedly connected to the tops of the first side plates; there are at least four second electric cylinders, which are respectively fixed at four corners on the front and back sides of the top of the lamination top cover. At both the front and back sides of the bottom of the lamination top cover, holes corresponding to the size of the second side plate are provided, and the holes are arranged outside the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member, and the sixth fixing member. There are two second side plates, and the telescopic rods of the second electric cylinders are fixedly connected to the tops of the second side plates. The intake pump is connected to the intake pipeline, and the end of the intake pipeline extends to the outside of the bottom of the lamination top cover;
[0011] There are at least four third electric cylinders, which are respectively fixed at four corners on the left and right sides of the bottom of the lamination base. At both the left and right sides of the top of the lamination base, holes corresponding to the size of the third side plate are provided, and the holes are arranged outside the first motor, the second motor, the third motor, the fourth motor, the fifth motor, and the sixth motor. There are two third side plates, and the telescopic rods of the third electric cylinders are fixedly connected to the tops of the third side plates. When the first side plate contacts the third side plate, it can be hermetically closed; there are at least four fourth electric cylinders, which are respectively fixed at four corners on the front and back sides of the bottom of the lamination base. At both the front and back sides of the top of the lamination base, holes corresponding to the size of the fourth side plate are provided, and the holes are arranged outside the first motor, the second motor, the third motor, the fourth motor, the fifth motor, and the sixth motor. There are two fourth side plates, and the telescopic rods of the fourth electric cylinders are fixedly connected to the tops of the fourth side plates. When the second side plate contacts the fourth side plate, it can be hermetically closed; the air extraction pump is arranged inside the lamination base, the air extraction pump is connected to the air extraction pipeline, and the end of the air extraction pipeline extends to the outside of the top of the lamination base. The control module is electrically connected to the intake pump, the air extraction pump, the first electric cylinder, the second electric cylinder, the third electric cylinder, and the fourth electric cylinder.
[0012] Optionally, the number of the cooling components is the same as that of the heating components. Each cooling component includes a second driving motor, a cooling plate, a bracket, and a conveying roller. The cooling plate is fixedly connected to the inner side of the second support column. A plurality of groups of brackets are fixedly connected to the top of the cooling plate. The second driving motor is fixedly connected to the inner side of the bracket. The output end of the second driving motor is fixedly connected to the conveying roller. The tops of all the conveying rollers are on the same horizontal plane, and this horizontal plane coincides with the horizontal plane where the upper surface of the laminating conveyor belt is located. The control module is electrically connected to the cooling plate and the second driving motor.
[0013] Optionally, the cooling plate includes a housing and a fan. The brackets are symmetrically and fixedly arranged on both sides of the top of the housing. A plurality of cooling holes are formed in the top of the housing. A plurality of the fans are arranged inside the housing. The air outlets of the fans face upward. The control module is electrically connected to the fans.
[0014] Optionally, the control module includes a light source, a photoelectric sensor, a PLC, an electromagnetic sensor, and a touch screen. The photoelectric sensor is arranged on the side of the bracket close to the laminating tower, and the light source is arranged on the other side of the bracket close to the laminating tower. The light source and the photoelectric sensor are arranged correspondingly. The electromagnetic sensors are arranged on the first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first driving motor, and the second driving motor. The touch screens are respectively arranged on the laminating base and the cooling base. The photoelectric sensor, the electromagnetic sensor, the solenoid valve, the touch screen, the air inlet pump, the air extraction pump, the fan, the heating plate, the first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first driving motor, and the second driving motor are electrically connected to the PLC.
[0015] Optionally, the power supply module includes a 24V power supply, an isolation transformer, an emergency stop button, a DC power supply lock, and a power supply. The 24V power supply is electrically connected to the DC power supply lock. The DC power supply lock is electrically connected to the photoelectric sensor, the electromagnetic sensor, the solenoid valve, the touch screen, and the PLC. The isolation transformer is electrically connected to the emergency stop button. The emergency stop button is electrically connected to the power supply. The power supply is electrically connected to the air inlet pump, the air extraction pump, the fan, the heating plate, the first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first driving motor, and the second driving motor.
[0016] According to the specific embodiments provided by the present utility model, the following technical effects are disclosed: The laminator provided by the present utility model is provided with a telescopic assembly, which can make the heating assembly descend with the laminating top cover during pressurization, so as to ensure that each photovoltaic panel is pressed in place when laminating multiple solar photovoltaic panels at the same time; the cooling assembly uses a bracket structure, and multiple fans are arranged in the cooling plate. Compared with the traditional conveyor belt, the cooling area of the solar photovoltaic panel is larger, the cooling efficiency is higher, and the cooling time is shorter; a power supply lock is added to the power supply module to control the power supply of the power source and the DC power supply separately. The emergency stop button only controls the power source. When the emergency stop button is pressed to cut off the power source, the DC power supply is not affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is the front view of the laminator in the embodiment of the present utility model;
[0019] Figure 2 It is the front view of the lamination tower in the embodiment of the present utility model;
[0020] Figure 3 It is the left view of the lamination tower in the embodiment of the present utility model;
[0021] Figure 4 It is the front view of the cooling tower in the embodiment of the present utility model;
[0022] Figure 5 It is a schematic diagram of the connection relationship of the control module.
[0023] Reference numerals: 1, lamination base; 2, lamination top cover; 3, first support column; 4, telescopic assembly; 5, temperature-raising assembly; 6, cooling base; 7, cooling top cover; 8, vacuum pumping assembly; 9, cooling assembly; 10, second support column; 11, isolation transformer; 12, emergency stop button; 13, DC power supply lock; 14, high-voltage power supply lock; 15, photoelectric sensor; 16, electromagnetic sensor; 17, PLC; 18, touch screen; 19, solenoid valve; 20, 24V power supply; 21, first driving motor; 22, second driving motor; 23, fan; 24, lamination top plate; 25, lamination bottom plate; 26, fifth electric cylinder; 401, lamination conveyor belt; 402, heating plate; 501, first telescopic assembly; 502, second telescopic assembly; 503, first screw rod; 504, second screw rod; 505, third screw rod; 506, first connecting block; 507, second connecting block; 508, third connecting block; 509, fourth screw rod; 5010, fifth motor; 5011, sixth motor; 5012, fourth connecting block; 5013, fifth connecting block; 5014, sixth connecting block; 5015, first through hole; 5016, second through hole; 5017, third through hole; 5018, fourth through hole; 5019, third motor; 5020, fourth motor; 5021, first motor; 5022, second motor; 801, air inlet pump; 802, air extraction pump; 803, first side plate; 804, second side plate; 805, third side plate; 806, fourth side plate; 807, first electric cylinder; 808, second electric cylinder; 809, third electric cylinder; 8010, fourth electric cylinder; 901, cooling plate; 902, bracket; 903, conveyor roller. Detailed implementation manners
[0024] The purpose of the present utility model is to provide a laminator, which reduces the probability of malfunction after power failure and re-power on, reduces the processing time, and improves the processing efficiency.
[0025] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and specific implementation manners.
[0026] As Figure 1 shown, a laminator provided by an embodiment of the present utility model includes: a feeding belt and a discharging belt, and is characterized in that it further includes a lamination tower, a cooling tower, a control module, and a power supply module. The lamination tower is arranged at the outlet of the feeding belt, the cooling tower is arranged at the outlet of the lamination tower, the discharging belt is arranged at the outlet of the cooling tower, the power supply module is used to supply power to each electrical component, and the control module is electrically connected to the power supply module, the feeding belt, the discharging belt, the lamination tower, and the cooling tower;
[0027] As Figure 2 and Figure 3As shown, the lamination tower includes a lamination base 1, a lamination top cover 2, a first support column 3, a lamination top plate 24, a lamination bottom plate 25, a fifth electric cylinder 26, a telescopic assembly 5, a temperature-raising assembly 4, and a vacuum pumping assembly 8. The first support columns 3 are fixedly arranged on both sides of the lamination base 1. The vacuum pumping assembly 8 is arranged inside the lamination top cover 2 and the lamination base 1. A plurality of the fifth electric cylinders 26 are fixedly arranged at the bottom of the lamination top cover 2. The telescopic rod of the fifth electric cylinder 26 is fixedly connected to the lamination top plate 24. The lamination top plate 24 is located directly above the temperature-raising assembly 4. The lamination bottom plate 25 is arranged directly below the temperature-raising assembly 4. The lamination bottom plate 25 is fixedly arranged on the top of the lamination base 1. The telescopic assembly 5 is arranged between the lamination top cover 2 and the lamination base 1. There are multiple groups of the telescopic assembly 5, which are symmetrically arranged on both sides of the temperature-raising assembly 4. The control module is electrically connected to the telescopic assembly 5, the fifth electric cylinder 26, the temperature-raising assembly 4, and the vacuum pumping assembly 8;
[0028] There are multiple groups of the temperature-raising assembly 4. Each group includes a first driving motor 21, a lamination conveyor belt 401, and a heating plate 402. The size of the heating plate 402 is slightly smaller than that of the lamination top plate 24 and the lamination bottom plate 25. The first driving motor 21 is fixedly arranged on the telescopic assembly 5. Both ends of the pulley of each lamination conveyor belt 401 are fixedly connected to the output end of one first driving motor 21. The heating plate 402 is arranged between the belts of the lamination conveyor belt 401. Both sides of the heating plate 402 are fixedly connected to the telescopic assembly 5. The control module is electrically connected to the heating plate 402 and the first driving motor 21.
[0029] The telescopic assembly includes a first telescopic assembly 501 and a second telescopic assembly 502. There are four groups of the first telescopic assemblies 501, and each group includes a first screw rod 503, a second screw rod 504, a third screw rod 505, a first connection block 506, a second connection block 507, a third connection block 508, a first fixing member, a second fixing member, a third fixing member, a first motor 5021, a second motor 5022 and a third motor 5019. The first connection block 506, the second connection block 507 and the third connection block 508 are respectively provided with a first through hole 5015, a second through hole 5016 and a third through hole 5017 corresponding to the positions of the first screw rod 503, the second screw rod 504 and the third screw rod 505. The first fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the first screw rod 503 is connected to the first fixing member. The first screw rod 503 passes through the three first through holes 5015, and the bottom end is fixedly connected to the output end of the first motor 5021. The first motor 5021 is fixedly arranged on the top of the lamination base. The first through hole 5015 of the first connection block 506 is provided with a thread corresponding to the first threaded rod. The second through hole 5016 and the third through hole 5017 of the first connection block 506 are smooth. The first connection block 506 is fixedly connected to the first driving motor 21. The second fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the second screw rod 504 is connected to the second fixing member. The second screw rod 504 passes through the three second through holes 5016, and the bottom end is fixedly connected to the output end of the second motor 5022. The second motor 5022 is fixedly arranged on the top of the lamination base. The second through hole 5016 of the second connection block 507 is provided with a thread corresponding to the second threaded rod. The first through hole 5015 and the third through hole 5017 of the second connection block 507 are smooth. The second connection block 507 is fixedly connected to the first driving motor 21. The third fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the third screw rod 505 is connected to the third fixing member. The third screw rod 505 passes through the three third through holes 5017, and the bottom end is fixedly connected to the output end of the third motor 5019. The third motor 5019 is fixedly arranged on the top of the lamination base. The third through hole 5017 of the third connection block 508 is provided with a thread corresponding to the third threaded rod. The first through hole 5015 and the second through hole 5016 of the third connection block 508 are smooth. The third connection block 508 is fixedly connected to the first driving motor 21;
[0030] The second telescopic component 502 has at least two groups. Each group includes a fourth screw rod 509, a fifth screw rod, a sixth screw rod, a fourth connecting block 5012, a fifth connecting block 5013, a sixth connecting block 5014, a fourth fixing member, a fifth fixing member, a sixth fixing member, a fourth motor 5020, a fifth motor 5010, and a sixth motor 5011. The fourth connecting block 5012, the fifth connecting block 5013, and the sixth connecting block 5014 are respectively provided with a fourth through hole 5018, a fifth through hole, and a sixth through hole corresponding to the positions of the fourth screw rod 509, the fifth screw rod, and the sixth screw rod. The fourth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the fourth screw rod 509 is connected to the fourth fixing member. The fourth screw rod 509 passes through the three fourth through holes 5018, and the bottom end is fixedly connected to the output end of the fourth motor 5020. The fourth motor 5020 is fixedly arranged at the top of the lamination base. The fourth through hole 5018 of the fourth connecting block 5012 is provided with a thread corresponding to the fourth threaded rod. The fifth through hole and the sixth through hole of the fourth connecting block 5012 are smooth. The fourth connecting block 5012 is fixedly connected to the heating plate 402. The fifth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the fifth screw rod is connected to the fifth fixing member. The fifth screw rod passes through the three fifth through holes, and the bottom end is fixedly connected to the output end of the fifth motor 5010. The fifth motor 5010 is fixedly arranged at the top of the lamination base. The fifth through hole of the fifth connecting block 5013 is provided with a thread corresponding to the fifth threaded rod. The fourth through hole 5018 and the sixth through hole of the fifth connecting block 5013 are smooth. The fifth connecting block 5013 is fixedly connected to the heating plate 402. The sixth fixing member is fixedly arranged at the bottom of the lamination top cover. The top end of the sixth screw rod is connected to the sixth fixing member. The sixth screw rod passes through the three sixth through holes, and the bottom end is fixedly connected to the output end of the sixth motor 5011. The sixth motor 5011 is fixedly arranged at the top of the lamination base. The sixth through hole of the sixth connecting block 5014 is provided with a thread corresponding to the sixth threaded rod. The fourth through hole 5018 and the fifth through hole of the sixth connecting block 5014 are smooth. The sixth connecting block 5014 is fixedly connected to the heating plate 402. The control module is electrically connected to the first motor 5021, the second motor 5022, the third motor 5019, the fourth motor 5020, the fifth motor 5010, and the sixth motor 5011.
[0031] The vacuum pumping assembly 8 includes an intake pump 801, an air extraction pump 802, an intake pipeline, an air extraction pipeline, a first side plate 803, a second side plate 804, a third side plate 805, a fourth side plate 806, a first electric cylinder 807, a second electric cylinder 808, a third electric cylinder 809 and a fourth electric cylinder 8010. The intake pump 801, the first side plate 803, the second side plate 804, the first electric cylinder 807 and the second electric cylinder 808 are arranged inside the laminated top cover. There are at least four first electric cylinders 807, which are respectively fixed at four corners on the left and right sides of the top of the laminated top cover. Holes corresponding to the size of the first side plate 803 are respectively formed on the left and right sides of the bottom of the laminated top cover, and the holes are arranged outside the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member and the sixth fixing member. There are two first side plates 803, and the telescopic rods of the first electric cylinders 807 are fixedly connected to the tops of the first side plates 803. There are at least four second electric cylinders 808, which are respectively fixed at four corners on the front and back sides of the top of the laminated top cover. Holes corresponding to the size of the second side plate 804 are respectively formed on the front and back sides of the bottom of the laminated top cover, and the holes are arranged outside the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member and the sixth fixing member. There are two second side plates 804, and the telescopic rods of the second electric cylinders 808 are fixedly connected to the tops of the second side plates 804. The intake pump 801 is connected to the intake pipeline, and the end of the intake pipeline extends to the outside of the bottom of the laminated top cover;
[0032] There are at least four of the third electric cylinders 809, which are respectively fixed at four corners on the left and right sides of the bottom of the lamination base. On the left and right sides of the top of the lamination base, holes corresponding to the sizes of the third side plates 805 are provided. The holes are arranged outside the first motor 5021, the second motor 5022, the third motor 5019, the fourth motor 5020, the fifth motor 5010, and the sixth motor 5011. There are two of the third side plates 805. The telescopic rods of the third electric cylinders 809 are fixedly connected to the tops of the third side plates 805. When the first side plate 803 contacts the third side plate 805, it can be hermetically closed. There are at least four of the fourth electric cylinders 8010, which are respectively fixed at four corners on the front and back sides of the bottom of the lamination base. On the front and back sides of the top of the lamination base, holes corresponding to the sizes of the fourth side plates 806 are provided. The holes are arranged outside the first motor 5021, the second motor 5022, the third motor 5019, the fourth motor 5020, the fifth motor 5010, and the sixth motor 5011. There are two of the fourth side plates 806. The telescopic rods of the fourth electric cylinders 8010 are fixedly connected to the tops of the fourth side plates 806. When the second side plate 804 contacts the fourth side plate 806, it can be hermetically closed. The air extraction pump 802 is arranged inside the lamination base. The air extraction pump 802 is connected to the air extraction pipeline. The end of the air extraction pipeline extends to the outside of the top of the lamination base. The control module is electrically connected to the air inlet pump 801, the air extraction pump 802, the first electric cylinder 807, the second electric cylinder 808, the third electric cylinder 809, and the fourth electric cylinder 8010.
[0033] The vacuum extraction assembly 8 includes an air inlet pump 801, an air extraction pump 802, an air inlet pipeline, and an air extraction pipeline. The air inlet pump 801 is arranged inside the lamination top cover 2. The air inlet pump 801 is connected to the air inlet pipeline. The end of the air inlet pipeline extends to the outside of the bottom of the lamination top cover 2. The air extraction pump 802 is arranged inside the lamination base 1. The air extraction pump 802 is connected to the air extraction pipeline. The end of the air extraction pipeline extends to the outside of the top of the lamination base 1. The control module is electrically connected to the air inlet pump 801 and the air extraction pump 802.
[0034] As Figure 4 shown, the cooling tower includes a cooling base 6, a cooling top cover 7, a second support column 10, and a cooling assembly 9. The bottom ends of the second support column 10 and the first support column are respectively fixedly arranged on the top of the cooling base 6. The cooling assembly 9 is arranged inside the second support column 10. The top end of the second support column 10 is fixedly arranged and connected to the cooling top cover 7. The control module is electrically connected to the cooling assembly 9.
[0035] The number of the cooling components 9 is the same as that of the heating components 4. Each cooling component 9 includes a second driving motor 22, a cooling plate 901, a bracket 902, and a conveying roller 903. The inner side of the second support column 10 is fixedly connected to the cooling plate 901. A plurality of groups of brackets 902 are fixedly connected to the top of the cooling plate 901. The inner side of the bracket 902 is fixedly connected to the second driving motor 22. The output end of the second driving motor 22 is fixedly connected to the conveying roller 903. The tops of all the conveying rollers 903 are on the same horizontal plane, and this horizontal plane coincides with the horizontal plane where the upper surface of the laminating conveyor belt 401 is located. The control module is electrically connected to the cooling plate 901 and the second driving motor 22.
[0036] The cooling plate 901 includes a housing and a fan 23. The brackets 902 are symmetrically and fixedly arranged on both sides of the top of the housing. A plurality of cooling holes are formed in the top of the housing. A plurality of the fans 23 are arranged inside the housing. The air outlets of the fans 23 face upward. The control module is electrically connected to the fans 23.
[0037] The control module includes a light source, a photoelectric sensor 15, a PLC 17, an electromagnetic sensor 16, and a touch screen 18. The photoelectric sensor 15 is arranged on the side of the bracket 902 close to the laminating tower. The light source is arranged on the other side of the bracket 902 close to the laminating tower. The light source and the photoelectric sensor 15 are arranged corresponding to each other. The first driving motor 21, the second driving motor 22, the first electric cylinder 807, the second electric cylinder 808, the third electric cylinder 809, the fourth electric cylinder 8010, the fifth electric cylinder 26, the first motor 5021, the second motor 5022, the third motor 5019, the fourth motor 5020, the fifth motor 5010, and the sixth motor 5011 are all provided with the electromagnetic sensor 16. The touch screens 18 are respectively arranged on the laminating base 1 and the cooling base 6. The photoelectric sensor 15, the electromagnetic sensor 16, the solenoid valve 19, the touch screen 18, the air inlet pump 801, the air extraction pump 802, the fan 23, the heating plate 402, the first driving motor 21, the second driving motor 22, the first electric cylinder 807, the second electric cylinder 808, the third electric cylinder 809, the fourth electric cylinder 8010, the fifth electric cylinder 26, the first motor 5021, the second motor 5022, the third motor 5019, the fourth motor 5020, the fifth motor 5010, and the sixth motor 5011 are electrically connected to the PLC 17.
[0038] As Figure 5As shown in the figure, the power supply module includes a 24V power supply 20, an isolation transformer 11, an emergency stop button 12, a DC power supply lock 13, and a high-voltage power supply lock 14. The 24V power supply 20 is electrically connected to the DC power supply lock 13. The DC power supply lock 13 is electrically connected to a photoelectric sensor 15, an electromagnetic sensor 16, a solenoid valve 19, a touch screen 18, and a PLC 17. The isolation transformer 11 is electrically connected to the emergency stop button 12. The emergency stop button 12 is electrically connected to the high-voltage power supply lock 14. The high-voltage power supply lock 14 is electrically connected to an air inlet pump 801, an air extraction pump 802, a first electric cylinder 807, a second electric cylinder 808, a third electric cylinder 809, a fourth electric cylinder 8010, a fifth electric cylinder 26, a first motor 5021, a second motor 5022, a third motor 5019, a fourth motor 5020, a fifth motor 5010, a sixth motor 5011, a fan 23, a heating plate 402, a first drive motor 21, and a second drive motor 22.
[0039] The working process of the present utility model is as follows: The staff places the solar photovoltaic panel components on the conveyor belt. The conveyor belt transports the components to the lamination conveyor belt 401. After the lamination conveyor belt 401 moves the components to an appropriate position, it stops moving. While the heating plate 402 is heating (electric heating or hot oil path heating can be selected according to the situation), the telescopic rods of the first electric cylinder 807, the second electric cylinder 808, the third electric cylinder 809, and the fourth electric cylinder 8010 extend, so that the first side plate 803 and the third side plate 805 are closed, and the second side plate 804 and the fourth side plate 806 are closed. After the lamination tower is sealed, the air extraction pump 802 is started to evacuate the lamination cavity to a vacuum. At the same time, the third motor 5019 rotates to drive the third screw rod 505 to rotate. The third screw rod 505 drives the third connecting block 508 to descend until it contacts the lamination bottom plate 25 with the heating plate 402. The second motor 5022 rotates to drive the second screw rod 504 to rotate. The second screw rod 504 drives the second connecting block 507 to descend until it contacts the component with the heating plate 402. The first motor 5021 rotates to drive the first screw rod 503 to rotate. The first screw rod 503 drives the first connecting block 506 to descend until it contacts the component with the heating plate 402. The movement process of the second telescopic assembly 502 is the same as that of the first telescopic assembly 501. The telescopic rod of the fifth electric cylinder 26 extends, and the lamination top plate 25 presses on the component. After the pressurization is completed, the air extraction pump 802 stops, and the air inlet pump 801 is started. When the air pressure in the lamination cavity returns to atmospheric pressure, the lamination top cover 2 rises, driving the first telescopic assembly 501 and the second telescopic assembly 502 to rise, and its movement process is opposite to that when descending.
[0040] After the lamination top cover 2 returns to its position, the lamination conveyor belt 401 operates to transport the component to the cooling tower. The photoelectric sensor 15 detects whether the solar photovoltaic panel has exploded. The fan 23 cools down the component, and the conveyor roller 903 transports the solar photovoltaic panel to the discharge belt.
[0041] The heating plate 402, air inlet pump 801, air extraction pump 802, electromagnet, photoelectric sensor 15, electromagnetic sensor 16, and solenoid valve 19 proposed by the present utility model are all conventional components, and will not be elaborated here.
[0042] The laminator provided by the present utility model is provided with a telescopic assembly, which can make the temperature-rising assembly descend with the laminating top cover during pressurization, so as to ensure that each photovoltaic panel is pressed in place when laminating multiple solar photovoltaic panels at the same time; the cooling assembly uses a bracket structure, and multiple fans are arranged in the cooling plate. Compared with the traditional conveyor belt, the cooling area of the solar photovoltaic panel is larger, the cooling efficiency is higher, and the cooling time is shorter; a power supply lock is added to the power supply module to separately control the power supply for power and the DC power supply. The emergency stop button only controls the power supply for power. When the emergency stop button is pressed to cut off the power supply for power, the DC power supply is not affected.
[0043] Specific examples are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present utility model.
Claims
1. A laminating machine comprising: The feed belt and the discharge belt are characterized in that they also include a laminating tower, a cooling tower, a control module and a power supply module. The laminating tower is arranged at the outlet of the feed belt, the cooling tower is arranged at the outlet of the laminating tower, and the discharge belt is arranged at the outlet of the cooling tower. The power supply module is used to supply power to each electrical component, and the control module is electrically connected to the power supply module, the feed belt, the discharge belt, the laminating tower and the cooling tower; The lamination tower comprises a lamination base, a lamination top cover, a first support column, a lamination top plate, a lamination bottom plate, a fifth electric cylinder, a telescopic assembly, a heating assembly and a vacuum assembly, the first support columns are fixedly arranged on both sides of the lamination base, the top of the first support column is fixedly connected to the lamination top cover, the vacuum assembly is arranged in the lamination top cover and the lamination base, a plurality of the fifth electric cylinders are fixedly arranged on the bottom of the lamination top cover, the telescopic rod of the fifth electric cylinder is fixedly connected to the lamination top plate, the lamination top plate is located directly above the heating assembly, the lamination bottom plate is arranged directly below the heating assembly, the lamination bottom plate is fixedly arranged on the top of the lamination base, the telescopic assembly is arranged between the lamination top cover and the lamination base, there are multiple groups of the telescopic assemblies, which are symmetrically arranged on both sides of the heating assembly, and the control module is electrically connected to the fifth electric cylinder, the telescopic assembly, the heating assembly and the vacuum assembly; The cooling tower includes a cooling base, a cooling top cover, a second support column and a cooling assembly. The bottom end of the second support column and the bottom end of the first support column are respectively fixedly arranged on the top of the cooling base. The cooling assembly is arranged on the inner side of the second support column. The top end of the second support column is fixedly arranged and connected to the cooling top cover. The control module is electrically connected to the cooling assembly.
2. The laminating machine according to claim 1, characterized in that There are multiple groups of heating components, each group includes a first driving motor, a laminating conveyor belt and a heating plate. The first driving motor is fixedly arranged on the telescopic component, and each of the two ends of the pulley of the laminating conveyor belt is fixedly connected to an output end of the first driving motor. The heating plates are arranged between the belt bodies of the laminating conveyor belts, and the telescopic components are fixedly connected on both sides of the heating plates. The control module is electrically connected to the heating plates and the first driving motor.
3. The laminating machine according to claim 2, characterized in that The telescopic assembly includes a first telescopic assembly and a second telescopic assembly, the first telescopic assembly has four groups, each group is divided into a first spiral rod, a second spiral rod, a third spiral rod, a first connecting block, a second connecting block, a third connecting block, a first fixing piece, a second fixing piece, a third fixing piece, a first motor, a second motor and a third motor, the first connecting block, the second connecting block and the third connecting block are respectively provided with a first through hole, a second through hole and a third through hole corresponding to the positions of the first spiral rod, the second spiral rod and the third spiral rod, the first fixing piece is fixedly arranged at the bottom of the laminated top cover, the top end of the first spiral rod is connected to the first fixing piece, the first spiral rod passes through three first through holes, and the bottom end is fixedly connected to the output end of the first motor, the first motor is fixedly arranged on the top of the laminated base, the first through hole of the first connecting block is threaded corresponding to the first threaded rod, the second through hole and the third through hole of the first connecting block are smooth, the first connecting block is fixedly connected to the first driving motor; the second fixing piece is fixedly arranged at the bottom of the laminated top cover, the top end of the second spiral rod is connected to the second fixing piece, the second spiral rod passes through the three second through holes, and the bottom end is fixedly connected to the output end of the second motor, the second motor is fixedly arranged at the top of the laminated base, the second through hole of the second connecting block is threaded corresponding to the second threaded rod, the first through hole and the third through hole of the second connecting block are smooth, and the second connecting block is fixedly connected to the first driving motor; the third fixing piece is fixedly arranged at the bottom of the laminated top cover, the top end of the third spiral rod is connected to the third fixing piece, the third spiral rod passes through the three third through holes, and the bottom end is fixedly connected to the output end of the third motor, the third motor is fixedly arranged at the top of the laminated base, the third through hole of the third connecting block is threaded corresponding to the third threaded rod, the first through hole and the second through hole of the third connecting block are smooth, and the third connecting block is fixedly connected to the first driving motor; The second telescopic assembly is at least two groups, each group is divided into a fourth screw rod, a fifth screw rod, a sixth screw rod, a fourth connecting block, a fifth connecting block, a sixth connecting block, a fourth fixing member, a fifth fixing member, a sixth fixing member, a fourth motor, a fifth motor and a sixth motor, the fourth connecting block, the fifth connecting block and the sixth connecting block respectively correspond to the positions of the fourth screw rod, the fifth screw rod and the sixth screw rod to open a fourth through hole, a fifth through hole and a sixth through hole, the fourth fixing member is fixedly arranged at the bottom of the laminated top cover, the top end of the fourth screw rod is connected to the fourth fixing member, the fourth screw rod passes through three fourth through holes, and the bottom end is fixedly connected to the output end of the fourth motor, the fourth motor is fixedly arranged on the top of the laminated base, the fourth through hole of the fourth connecting block is threaded corresponding to the fourth threaded rod, the fifth through hole and the sixth through hole of the fourth connecting block are smooth, the fourth connecting block is fixedly connected to the heating plate; the fifth fixing member is fixedly arranged at the bottom of the laminated top cover, the The top end of the fifth spiral rod is connected to the fifth fixing piece, the fifth spiral rod passes through three fifth through holes, and the bottom end is fixedly connected to the output end of the fifth motor, the fifth motor is fixedly set on the top of the laminated base, the fifth through hole of the fifth connecting block is threaded corresponding to the fifth threaded rod, the fourth through hole and the sixth through hole of the fifth connecting block are smooth, and the fifth connecting block is fixedly connected to the heating plate; the sixth fixing piece is fixedly set on the bottom of the laminated top cover, the top end of the sixth spiral rod is connected to the sixth fixing piece, the sixth spiral rod passes through three sixth through holes, and the bottom end is fixedly connected to the output end of the sixth motor, the sixth motor is fixedly set on the top of the laminated base, the sixth through hole of the sixth connecting block is threaded corresponding to the sixth threaded rod, the fourth through hole and the fifth through hole of the sixth connecting block are smooth, and the sixth connecting block is fixedly connected to the heating plate, and the control module is electrically connected to the first motor, the second motor, the third motor, the fourth motor, the fifth motor and the sixth motor.
4. The laminating machine according to claim 3, characterized in that The vacuum pump assembly includes an air intake pump, an air extraction pump, an air intake pipe, an air extraction pipe, a first side panel, a second side panel, a third side panel, a fourth side panel, a first electric cylinder, a second electric cylinder, a third electric cylinder and a fourth electric cylinder. The air intake pump, the first side panel, the second side panel, the first electric cylinder and the second electric cylinder are arranged in the laminated top cover. There are at least four first electric cylinders, which are respectively fixed at the four corners on the left and right sides of the top of the laminated top cover. The left and right sides of the bottom of the laminated top cover are respectively provided with holes corresponding to the size of the first side panel. The holes are arranged on the outside of the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member and the sixth fixing member. side, the first side panels have two, the first electric cylinder telescopic rod is fixedly connected to the top of the first side panel; the second electric cylinder has at least four, which are respectively fixed to the four corners on the front and rear sides of the top of the laminated top cover, and the front and rear sides of the bottom of the laminated top cover are respectively provided with holes corresponding to the size of the second side panel, and the holes are arranged on the outside of the first fixing member, the second fixing member, the third fixing member, the fourth fixing member, the fifth fixing member, and the sixth fixing member, the second side panels have two, the second electric cylinder telescopic rod is fixedly connected to the top of the second side panel, the air intake pump is connected to the air intake pipe, and the end of the air intake pipe extends to the outside of the bottom of the laminated top cover; There are at least four third electric cylinders, which are respectively fixed at the four corners on the left and right sides of the bottom of the laminate base. A hole is opened on the left and right sides of the top of the laminate base corresponding to the size of the third side plate. The holes are arranged on the outside of the first motor, the second motor, the third motor, the fourth motor, the fifth motor and the sixth motor. There are two third side plates. The telescopic rod of the third electric cylinder is fixedly connected to the top of the third side plate. The first side plate can be sealed and closed when in contact with the third side plate. There are at least four fourth electric cylinders, which are respectively fixed at the four corners on the front and back sides of the bottom of the laminate base. The front and back sides of the top of the laminate base are A hole is opened on each side corresponding to the size of the fourth side panel, and the hole is arranged on the outside of the first motor, the second motor, the third motor, the fourth motor, the fifth motor, and the sixth motor. There are two fourth side panels. The fourth electric cylinder telescopic rod is fixedly connected to the top of the fourth side panel, and the second side panel can be sealed and closed when in contact with the fourth side panel; the vacuum pump is arranged in the laminated base, and the vacuum pump is connected to the vacuum pipe, and the end of the vacuum pipe extends to the outside of the top of the laminated base, and the control module is electrically connected to the air intake pump, the vacuum pump, the first electric cylinder, the second electric cylinder, the third electric cylinder and the fourth electric cylinder.
5. The laminating machine according to claim 4, characterized in that The number of the cooling components is the same as that of the heating components, and each group of the cooling components includes a second drive motor, a cooling plate, a bracket, and a conveying roller. The inner side of the second support column is fixedly connected to the cooling plate, and the top of the cooling plate is fixedly connected to multiple groups of the brackets. The inner side of the bracket is fixedly connected to the second drive motor, and the output end of the second drive motor is fixedly connected to the conveying roller. The tops of all the conveying rollers are in the same horizontal plane, and the horizontal plane coincides with the horizontal plane where the upper surface of the laminating conveyor belt is located. The control module is electrically connected to the cooling plate and the second drive motor.
6. The laminating machine according to claim 5, characterized in that The cooling plate includes a shell and a fan, the bracket is symmetrically fixed on both sides of the top of the shell, a plurality of cooling holes are opened on the top of the shell, a plurality of fans are arranged inside the shell, the air outlet of the fan is upward, and the control module is electrically connected to the fan.
7. The laminating machine according to claim 6, characterized in that The control module includes a light source, a photoelectric sensor, a PLC, an electromagnetic sensor and a touch screen. The photoelectric sensor is arranged on one side of the bracket close to the lamination tower, and the light source is arranged on the other side of the bracket close to the lamination tower. The light source is arranged corresponding to the photoelectric sensor. The first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first drive motor and the second drive motor are all provided with the electromagnetic sensor. The lamination base and the cooling base are respectively provided with the touch screen. The photoelectric sensor, the electromagnetic sensor, the solenoid valve, the touch screen, the intake pump, the exhaust pump, the fan, the heating plate, the first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first drive motor and the second drive motor are electrically connected to the PLC.
8. The laminating machine according to claim 7, characterized in that The power supply module includes a 24V power supply, an isolation transformer, an emergency stop button, a DC power lock and a power power supply. The 24V power supply is electrically connected to the DC power lock, and the DC power lock is electrically connected to the photoelectric sensor, the electromagnetic sensor, the solenoid valve, the touch screen and the PLC. The isolation transformer is electrically connected to the emergency stop button, and the emergency stop button is electrically connected to the power power supply. The power power supply is electrically connected to the intake pump, the exhaust pump, the fan, the heating plate, the first electric cylinder, the second electric cylinder, the third electric cylinder, the fourth electric cylinder, the fifth electric cylinder, the first motor, the second motor, the third motor, the fourth motor, the fifth motor, the sixth motor, the first drive motor and the second drive motor.