Efficient and environment-friendly broiler slaughtering and scalding equipment

Abstract

The utility model discloses efficient environment-friendly broiler slaughtering scalding equipment, which belongs to the technical field of poultry slaughtering, and comprises a scalding tank body, and the top of the scalding tank body is kept to be a containing tank after the scalding tank body is horizontally placed through a supporting plate; the stirring device is arranged in the containing groove of the scalding groove body to turn over the internal materials and convey the internal materials to one end; the discharging plate is arranged at the position of a discharging opening in the side face of one end of the scalding tank body, and internal objects are pushed to the discharging opening through rotation of the stirring device and discharged; and the residue discharging assembly is arranged at the end part of the scalding tank body and is used for separately discharging waste water and waste residues in the scalding tank body. According to the blanching equipment, hot water can be conveniently put into the blanching equipment through the containing groove of the blanching groove body, broilers can be conveniently blanched, meanwhile, the broilers can be driven to turn over through the stirring device, blanching is more uniform, meanwhile, the broilers can be pushed to one end and discharged from the discharging port, automatic blanching is conveniently achieved, potential safety hazards during manual operation are reduced, and the blanching efficiency is improved. Waste water and waste residues can be separated and discharged through the residue discharging assembly.

Description

Technical Field

[0001] The utility model relates to the technical field of poultry slaughtering, and particularly relates to an efficient and environment-friendly broiler slaughtering scalding device. Background Art

[0002] During the poultry slaughtering process, scalding is a key step, which is used to soften and relax the feathers to facilitate subsequent feather plucking operations.

[0003] When performing scalding treatment, chickens and ducks are placed in a scalding device filled with high-temperature water, and the chickens and ducks are scalded by the high-temperature water. Currently, traditional scalding is that workers manually place the slaughtered chickens and ducks in a container, and then pour the boiling hot water into the container, and manually turn the chickens and ducks to achieve the purpose of scalding. This method has a high operation risk, is easy to get scalded, and has low efficiency.

[0004] After retrieval, a Chinese patent with the patent number CN201320757435.1 discloses a scalding device for processing poultry, which relates to a device for slaughtering poultry, including a scalding chamber. A hanging rack for hanging poultry is arranged in the scalding chamber, and the hanging rack is hung on a transmission chain. An arc-shaped guide rail is arranged in the scalding chamber, and the transmission chain moves forward along the arc-shaped guide rail; a scalding pool for heating and scalding poultry is arranged below the hanging rack, and a water replenishing device is further arranged on the scalding pool. The water replenishing device includes a water pump, the suction pipe of the water pump is placed in the scalding pool, and the water replenishing pipe of the water pump is located above the scalding pool; a downwardly inclined nozzle is arranged on the water replenishing pipe. In the utility model, the nozzle on the downwardly inclined water replenishing pipe sprays on the scalded poultry, and the poultry is completely immersed in the hot water, which can make the scalding effect better; on the other hand, it can also continue to disperse the feathers of the poultry, thereby improving the subsequent hair removal efficiency.

[0005] According to the analysis of the above technical solution, this scalding device can realize automatic continuous scalding of poultry and effectively improve the efficiency. However, during scalding, it is impossible to ensure the uniformity of scalding, and the wings of poultry cannot be turned over, so the scalding quality cannot be guaranteed. Content of the Utility Model

[0006] Therefore, in order to solve the above deficiencies, the utility model provides an efficient and environment-friendly broiler slaughtering scalding device here. Through the accommodating groove of the scalding tank body and the stirring device arranged in the accommodating groove, it is convenient to scald and turn over the slaughtered chickens and ducks, ensure the scalding quality, and at the same time, the stirring device can push the chickens and ducks to move towards one end, and finally push the chickens and ducks out, realizing the automatic scalding of chickens and ducks and improving the efficiency.

[0007] The utility model is realized in this way. It constructs an efficient and environment-friendly broiler slaughtering scalding device, including a scalding tank body, which is horizontally placed through a support plate and keeps the top as an accommodating groove;

[0008] A stirring device is arranged in the accommodating tank of the scalding tank body to turn the internal materials and convey them to one end.

[0009] A discharge plate is arranged at the side discharge port position at one end of the scalding tank body. The internal materials are pushed to the discharge port and discharged through the rotation of the stirring device.

[0010] A slag discharging assembly is arranged at the end of the scalding tank body for separately discharging the wastewater and waste residues in the scalding tank body.

[0011] Specifically, the cross-sectional shape of the scalding tank body is U-shaped, forming an upper accommodating tank. The stirring device is arranged inside the U-shape of the scalding tank body and is coaxial. The two ends of the scalding tank body are supported and closed by closing plates, and the stirring device is rotatably arranged on the closing plates.

[0012] Specifically, the stirring device includes a stirring rod, a material pushing rod, and a material pushing plate. The stirring rod is coaxially arranged in the U-shaped accommodating tank of the scalding tank body and is rotatably installed on the closing plate. Any one end of the stirring rod passes through the closing plate and extends to the outer end. A transmission wheel connected to an external transmission mechanism is arranged on the stirring rod at the outer end. The material pushing rod is spirally distributed and fixed on the stirring rod on one side inside the scalding tank body, and the material pushing plate is fixed on the stirring rod on the other side inside the scalding tank body and corresponds to the discharge port.

[0013] Specifically, the material pushing plate is evenly provided with water filtering slots.

[0014] Specifically, a slag discharging hole is opened on any one of the closing plates. The bottom of the slag discharging hole corresponds to the inner bottom of the accommodating tank of the scalding tank body. The slag discharging assembly is installed on the outer side of the closing plate and corresponds to the slag discharging hole. The slag discharging assembly specifically includes a slag discharging pipe, a blanking pipe, and a control rod. One end of the slag discharging pipe is communicated with the slag discharging hole and fixed on the closing plate. The blanking pipe is arranged in the middle of the lower end of the slag discharging pipe and is vertically communicated. The control rod is inserted into the slag discharging pipe from the other end of the slag discharging pipe and can linearly move in the slag discharging pipe.

[0015] Specifically, the control rod is threadedly connected to the end of the slag discharging pipe.

[0016] Specifically, a blocking part and a filtering part are arranged on the control rod at the inner end of the slag discharging pipe. The blocking part is adapted to the inner diameter of the slag discharging pipe, and the filtering part is arranged at the end of the control rod and has a gap with the blocking part.

[0017] Specifically, the filtering part is a hollow hemisphere. The diameter of the hemisphere is adapted to the inner diameter of the slag discharging pipe and the plane of the hemisphere is coaxially connected to the end of the control rod. Filtering holes are evenly opened on the hemisphere.

[0018] Specifically, a sandwich layer is provided at the bottom of the scalding tank body, and a heating pipe is arranged in the sandwich layer.

[0019] The utility model has the following beneficial effects:

[0020] Through the accommodating tank of the scalding tank body and the stirring device arranged in the accommodating tank, the scalding equipment can conveniently scald and turn over the slaughtered chickens and ducks, ensure the quality of scalding, and at the same time, the stirring device can push the chickens and ducks to move towards one end, and finally push out the chickens and ducks, realizing the automatic scalding of chickens and ducks, improving the efficiency, and a slag discharging assembly is arranged at one end of the scalding tank body, which can facilitate the rapid discharge of waste water and waste residues, realize solid-liquid separation and facilitate cleaning. Description of the Drawings

[0021] The drawings are used to provide a further understanding of the utility model and constitute a part of the specification. Together with the specific embodiments of the utility model, they are used to explain the utility model, but do not constitute any limitation to the utility model. In the drawings:

[0022] Figure 1 is a schematic structural diagram of the utility model;

[0023] Figure 2 is Figure 1 a schematic diagram of the main viewing direction of

[0024] Figure 3 is a schematic structural diagram of another perspective of the utility model;

[0025] Figure 4 is a schematic structural diagram of the pushing plate of the utility model;

[0026] Figure 5 is a schematic sectional view of the slag discharging assembly of the utility model;

[0027] Figure 6 is a schematic sectional view of the first state of the slag discharging assembly of the utility model;

[0028] Figure 7 is a schematic sectional view of the second state of the slag discharging assembly of the utility model;

[0029] Figure 8 is a schematic sectional view of the third state of the slag discharging assembly of the utility model;

[0030] In the figures: 1, scalding tank body; 2, support plate; 3, stirring rod; 4, pushing rod; 5, pushing plate; 6, transmission wheel; 7, discharge port; 8, discharge plate; 9, slag discharge pipe; 10, blanking pipe; 11, control rod; 12, blocking part; 13, filtering part. Detailed Embodiments

[0031] The technical solution of the present utility model will be further specifically described below through specific embodiments in combination with the accompanying drawings. It should be understood that the specific implementation manners described herein are only used to illustrate and explain the present utility model, and do not constitute any limitation to the present utility model. The accompanying drawings in the present utility model are only used to cooperate with the embodiments for narration and are convenient for understanding and use, and do not constitute any relevant limitation to the present utility model.

[0032] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present utility model can be implemented. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the efficacy that the present utility model can produce and the purpose that can be achieved, should still fall within the scope that can be covered by the technical content disclosed by the present utility model.

[0033] As described in the background art, when the existing scalding equipment scalds chickens and ducks, there are problems of uneven scalding, low quality and low efficiency.

[0034] For the above reasons, please refer to the attached Figure 1 - attached Figure 3 , the present utility model provides an efficient and environmentally friendly broiler slaughter scalding equipment, including a scalding tank body 1, which is horizontally placed through a support plate 2 and has a receiving tank at the top;

[0035] A stirring device, which is arranged in the receiving tank of the scalding tank body 1 to turn the internal materials and convey them to one end;

[0036] A discharge plate 8, which is arranged at the position of the side discharge port 7 at one end of the scalding tank body 1, and the internal materials are pushed to the discharge port 7 and discharged by the rotation of the stirring device;

[0037] A slag discharging assembly, which is arranged at the end of the scalding tank body 1 for separately discharging the wastewater and waste residues in the scalding tank body 1.

[0038] Specifically, the cross-sectional shape of the scalding tank body 1 is U-shaped, forming a receiving tank at the upper end. The stirring device is arranged inside the U-shape of the scalding tank body 1 and is coaxial. The two ends of the scalding tank body 1 are supported and closed by closing plates, and the stirring device is rotatably arranged on the closing plates.

[0039] Specifically, the stirring device includes a stirring rod 3, a pusher rod 4, and a pusher plate 5. The stirring rod 3 is coaxially arranged in the U-shaped accommodating groove of the scalding tank body 1 and is rotatably installed on the closing plate. Any one end of the stirring rod 3 passes through the closing plate and extends to the outer end. A transmission wheel 6 connected to an external transmission mechanism is arranged on the stirring rod 3 at the outer end. The pusher rod 4 is spirally distributed and fixed on the stirring rod 3 on one side inside the scalding tank body 1. The pusher plate 5 is fixed on the stirring rod 3 on the other side inside the scalding tank body 1 and corresponds to the discharge port 7.

[0040] The stirring device is designed to rotate at a low speed to ensure that the hot water can fully and evenly contact the broilers, thereby improving the scalding effect and avoiding unnecessary damage to the broilers.

[0041] Please refer to the appendix Figure 4 , specifically, the pusher plate 5 is evenly provided with water filtering groove holes. The pusher plate is circumferentially distributed on the stirring rod 3, and its outer side is close to the inner bottom of the scalding tank body.

[0042] By setting the water filtering groove holes on the pusher plate, it is ensured that as little hot water as possible flows out when pushing the chickens and ducks to the discharge port, facilitating the subsequent scalding of the chickens and ducks.

[0043] Specifically, a slag discharge hole is provided on any one of the closing plates. The bottom of the slag discharge hole corresponds to the inner bottom of the accommodating groove of the scalding tank body 1. The slag discharge assembly is installed on the outer side of the closing plate and corresponds to the slag discharge hole. The slag discharge assembly specifically includes a slag discharge pipe 9, a blanking pipe 10, and a control rod 11. One end of the slag discharge pipe 9 is communicated with the slag discharge hole and fixed on the closing plate. The blanking pipe 10 is arranged in the middle of the lower end of the slag discharge pipe 9 and is vertically communicated. The control rod 11 is inserted into the slag discharge pipe 9 from the other end of the slag discharge pipe 9 and can linearly move in the slag discharge pipe 9.

[0044] Specifically, the control rod 11 is threadedly connected to the end of the slag discharge pipe 9.

[0045] Please refer to the appendix Figure 5 , specifically, a blocking part 12 and a filtering part 13 are arranged on the control rod 11 at the inner end of the slag discharge pipe 9. The blocking part 12 is adapted to the inner diameter of the slag discharge pipe 9. The filtering part 13 is arranged at the end of the control rod 11 and has a gap with the blocking part 12.

[0046] Specifically, the filtering part 13 is a hollow hemisphere. The diameter of the hemisphere is adapted to the inner diameter of the slag discharge pipe 9 and the plane of the hemisphere is coaxially connected to the end of the control rod 11. Filtering holes are evenly provided on the hemisphere.

[0047] When the control rod 11 drives the blocking part 12 and the filtering part 13 to move in the slag discharge pipe 9, there are three states:

[0048] The first state: Please refer to the appendix Figure 6 . At this time, the control rod 11 pushes the filtering part 13 and the blocking part 12 to move to one end of the blanking pipe 10 close to the scalding tank body 1. The waste water and waste residues in the scalding tank body 1 are blocked by the blocking part 12 and the filtering part 13 respectively and cannot flow into the blanking pipe 10. This state is applicable to the scalding step.

[0049] The second state: Please refer to the appendix Figure 7 . At this time, the control rod 11 pushes the filtering part 13 to move to one end of the blanking pipe 10 close to the scalding tank body 1, while the blocking part 12 moves to the other end of the blanking pipe 10. The waste water in the scalding tank body 1 passes through the filtering part 13 and enters the blanking pipe 10, and the waste residues are blocked by the filtering part 13 to achieve solid-liquid separation. This state is applicable to the step of discharging waste water after scalding.

[0050] The third state: Please refer to the appendix Figure 8 . At this time, the control rod 11 pushes the filtering part 13 and the blocking part 12 to move to one end of the blanking pipe 10 far from the scalding tank body 1. The waste water and waste residues in the scalding tank body 1 directly flow into the blanking pipe 10 and are discharged. This state is applicable to the cleaning step of the scalding tank body.

[0051] Specifically, a sandwich layer is provided at the bottom of the scalding tank body 1, and a heating pipe is arranged in the sandwich layer. The heating pipe can be set as an electric heating pipe or a steam heating pipe.

[0052] The inner layer of the scalding tank body 1 is made of stainless steel material to ensure its durability and hygiene, and the outer layer uses heat-insulating material to reduce heat loss and improve energy efficiency.

[0053] During the use of this scalding equipment, the filtering part 13 and the blocking part 12 are first pushed by the rotation of the control rod 11 to move to one end of the blanking pipe 10 close to the scalding tank body 1. Then, hot water or clean water is introduced into the scalding tank body 1 and heated by the heating pipe in the bottom sandwich layer. When heated to an appropriate temperature, the slaughtered chickens and ducks are put into the scalding tank body 1. Then, the external drive motor and the transmission mechanism are started to drive the transmission wheel 6 to rotate slowly, and then drive the stirring rod 3 to rotate. Since the pushing rod 4 is spirally distributed at the outer end of the stirring rod 3, it can not only drive the chickens and ducks to turn over to form uniform scalding, but also push the chickens and ducks to move to one end. When they move to the position of the pushing plate 5, they fall into the gaps between the pushing plates 5. The chickens and ducks are pushed upward by the pushing plate 5 and finally discharged from the discharge port 7, completing the automatic scalding.

[0054] The above description is a detailed description of the preferred feasible embodiment of the present invention, but the embodiment is not used to limit the patent application scope of the present invention. Any equivalent changes or modified changes completed under the technical spirit disclosed by the present invention shall fall within the patent scope covered by the present invention.

Claims

1. An efficient and environmentally friendly broiler slaughtering and scalding equipment, characterized by: include The scalding tank body is placed horizontally by a support plate to keep the top as a receiving tank; A stirring device is arranged in the receiving tank of the scalding tank body to stir the internal materials and transport them to one end; The discharge plate is arranged at the discharge port position on the side of one end of the scalding tank body, and the internal materials are pushed to the discharge port and discharged through the rotation of the stirring device; The slag discharge assembly is arranged at the end of the scalding tank body and is used for separately discharging the waste water and waste slag in the scalding tank body.

2. According to claim 1, a highly efficient and environmentally friendly broiler slaughtering and scalding equipment, characterized in that: The cross-sectional shape of the scalding tank body is U-shaped, and the upper end is formed as a receiving groove. The stirring device is arranged on the U-shaped inner side of the scalding tank body and maintains the same axis. The two ends of the scalding tank body are supported and closed by a closing plate, and the stirring device is rotatably arranged on the closing plate.

3. According to claim 2, a highly efficient and environmentally friendly broiler slaughtering and scalding equipment, characterized in that: The stirring device includes a stirring rod, a pushing rod and a pushing plate. The stirring rod is coaxially arranged in a U-shaped receiving groove of the scalding tank body and rotatably mounted on a closing plate. Either end of the stirring rod passes through the closing plate and extends to the outer end. A transmission wheel connected to an external transmission mechanism is arranged on the stirring rod at the outer end. The pushing rod is spirally distributed and fixed on the stirring rod on one side of the inside of the scalding tank body. The pushing plate is fixed on the stirring rod on the other side of the inside of the scalding tank body and corresponds to the discharge port.

4. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 3 is characterized by: The pushing plate is evenly provided with water filtering slot holes.

5. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 2 is characterized by: A slag discharge hole is provided on any one of the closing plates, and the bottom of the slag discharge hole corresponds to the bottom of the receiving tank of the scalding tank body. The slag discharge assembly is installed on the outer side of the closing plate and corresponds to the slag discharge hole. The slag discharge assembly specifically includes a slag discharge pipe, a drop pipe and a control rod. One end of the slag discharge pipe is connected with the slag discharge hole and fixed on the closing plate. The drop pipe is arranged in the middle of the lower end of the slag discharge pipe and maintains vertical connection. The control rod is inserted into the slag discharge pipe from the other end of the slag discharge pipe and can move linearly in the slag discharge pipe.

6. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 5, characterized in that: The control rod is threadedly connected to the end of the slag discharge pipe.

7. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 5, characterized in that: A blocking part and a filtering part are arranged on the control rod at the inner end of the slag discharge pipe. The blocking part is adapted to the inner diameter of the slag discharge pipe, and the filtering part is arranged on the end of the control rod and has a gap with the blocking part.

8. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 7, characterized in that: The filter part is a hollow hemisphere, the diameter of which is adapted to the inner diameter of the slag discharge pipe and the plane of the hemisphere is connected coaxially with the end of the control rod, and water filtering holes are evenly opened on the hemisphere.

9. The high-efficiency and environmentally friendly broiler slaughtering and scalding equipment according to claim 1, characterized in that: The bottom of the scalding tank is provided with an interlayer, and a heating pipe is arranged in the interlayer.

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