Dye uniform blending device for clothes processing

By using a stirring shaft and a stirring impeller in the dye blending device for preliminary mixing, and mixing again with bubbles through gas diffusion, the problem of insufficient mixing uniformity between dye and water in the prior art is solved, and a more efficient dye blending uniformity is achieved.

CN222984237UActive Publication Date: 2025-06-17ZHANGJIACHUAN DAMOXING CLOTHING CO LTD
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Patent Information

Application Number
CN202421522065.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-06-17
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing dye mixing device cannot ensure that the dye is fully mixed with water during stirring, resulting in insufficient mixing uniformity.

Method used

The stirring shaft is used to drive the stirring impeller to rotate in the mixing tank, and the dye is initially mixed, and then the gas is diffused inside the dye by inflating, and the dye is mixed again by floating bubbles.

Benefits of technology

Ensure uniformity of dye blending and improve the full mixing effect of dye and water.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222984237U_ABST
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Abstract

The utility model discloses a dye uniform blending device for clothes processing, which belongs to the technical field of dye processing and comprises a blending tank special for clothes dye, an inner cavity of the blending tank is rotatably connected with a stirring shaft through a bearing, and a stirring motor group is mounted at the top of the blending tank. The output end of the stirring motor set is fixedly connected with one end of the stirring shaft through a coupler, and two groups of stirring impellers are fixed on the outer side of the stirring shaft. Meanwhile, the stirring shaft extrudes a movable plate supported by a supporting spring through a support and a guide block, so that the movable plate moves up and down, the dye overflows up and down in the blending tank, then gas is introduced into the blending tank, the gas is diffused in the dye, the dye and water are fully mixed, and the blending uniformity of the dye is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye processing, in particular to a dye uniform mixing device for clothing processing. Background Technique

[0002] Dyes refer to a class of organic compounds that can make other substances obtain bright and firm colors. Since the pigments currently used are all synthetic, they are also called synthetic dyes. Dyes and pigments generally have colors themselves and can make other substances obtain bright and firm colors in a molecular state or a dispersed state.

[0003] In the prior art, the Chinese utility model content with the authorization announcement number: CN214496808U discloses a textile dye mixing device, which relates to the textile field. The textile dye mixing device includes a support plate, on the upper surface of which a mixing cylinder is fixedly connected. The upper surface of the mixing cylinder is fixedly communicated with a feed pipe, the upper surface of the mixing cylinder is fixedly communicated with a water inlet pipe, the upper surface of the mixing cylinder is fixedly connected with a reduction motor, the output end of the reduction motor is fixedly connected with a rotating rod, the bottom end of the rotating rod penetrates through the upper surface of the mixing cylinder and extends into the interior of the mixing cylinder, and a mixing ring is fixedly connected to the outer surface of the rotating rod. In this textile dye mixing device, through the rotation of the rotating rod, the cooperation of the mixing ring and the extension rod is used to mix the raw materials, avoiding manual mixing, reducing the workload of the staff, improving the work efficiency of the staff, increasing the uniformity of dye mixing, and through the cooperation of the connecting pipe and the through pipe, injecting the dye into the dye tank, which is convenient for collecting the dye.

[0004] In the above technical solution, a traditional stirring and mixing method is adopted, that is, the rotating rod drives the mixing ring and the extension rod to stir and mix the dye in the mixing cylinder. Since the fluidity of the dye is lower than that of water, it is impossible to ensure sufficient mixing of the dye and water during stirring, resulting in insufficient mixing uniformity. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dye uniform mixing device for clothing processing. The stirring shaft drives the stirring impeller to rotate in the mixing tank to initially mix the dye, and then inflate into the mixing tank to make the gas diffuse inside the dye, and use the floating of the bubbles to mix the dye again to ensure the uniformity of dye mixing, so as to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A dye uniform mixing device for clothing processing, including a mixing tank dedicated to clothing dyes. The inner cavity of the mixing tank is rotationally connected with a stirring shaft through a bearing. A stirring motor group is installed on the top of the mixing tank. The output end of the stirring motor group is fixedly connected with one end of the stirring shaft through a coupling. Two groups of stirring impellers are fixed on the outer side of the stirring shaft. An activity plate is movably arranged in the inner cavity of the mixing tank. Two groups of guiding blocks are fixed on the top of the activity plate. A support is fixed in the middle section of the stirring shaft. The bottom of the support is in contact with the guiding blocks. A support spring for supporting the activity plate is fixed at the bottom of the inner cavity of the mixing tank. Through holes for the up and down flow of dyes are opened on the activity plate;

[0007] It further includes an air injection component. The air injection component includes an air inlet head installed on the top of the mixing tank. A fixed box is fixed in the inner cavity of the mixing tank. The fixed box is rotationally connected with the stirring shaft through a bearing. The air inlet head is communicated with the fixed box. An air duct is opened inside the stirring shaft. One end of the air duct is communicated with the outside through the stirring impeller, and the other end of the air duct is communicated with the fixed box.

[0008] Preferably, the support includes a fixing plate fixed on the outer side of the stirring shaft. Vertical connecting rods are fixed at both ends of the bottom of the fixing plate. A fixed frame is fixed at the end of the connecting rod away from the fixing plate. A limiting wheel group is arranged in the inner cavity of the fixed frame.

[0009] Preferably, the two groups of stirring impellers are respectively located on the upper and lower sides of the activity plate. The stirring impeller includes three groups of blades.

[0010] Preferably, the limiting wheel group includes a fixed shaft fixed in the inner cavity of the fixed frame. Two groups of first moving wheels and one group of second moving wheels are sleeved on the outer side of the fixed shaft. The second moving wheel is located between the first moving wheels, and the first moving wheels are located on both sides of the guiding block.

[0011] Preferably, limiting grooves are opened around the inner cavity of the mixing tank. Limiting blocks are fixed around the activity plate. The side of the limiting block away from the activity plate extends into the inner cavity of the limiting groove and is slidably connected with the limiting groove.

[0012] Preferably, a limiting ring is fixed on the outer side of the stirring shaft. The limiting ring is located below the activity plate.

[0013] Preferably, a feed pipe is communicated with the top of the mixing tank. The number of the feed pipes is two groups.

[0014] Preferably, a discharge pipe is communicated with the bottom of the mixing tank. A control valve is installed on the discharge pipe.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. The utility model drives the stirring shaft to rotate through a stirring motor group, drives the stirring impeller to rotate by the stirring shaft to stir and mix the dye. At the same time, the stirring shaft squeezes the movable plate supported by the supporting spring through the bracket and the guiding block, so that the movable plate moves up and down, making the dye surge up and down inside the blending tank, and then introducing gas into the blending tank to make the gas diffuse inside the dye, so that the dye is fully mixed with water, improving the uniformity of dye blending.

[0017] 2. Through the cooperation of the first movable wheel and the second movable wheel, the utility model facilitates the protection of the bracket and the guiding block, preventing the bracket from being deformed and damaged due to large resistance when sliding on the surface of the movable plate and the surface of the guiding block. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 is a three-dimensional sectional structural schematic diagram of the blending tank of the utility model;

[0020] Figure 3 is a partial three-dimensional structural schematic diagram of the utility model;

[0021] Figure 4 is a disassembled three-dimensional structural schematic diagram of the bracket of the utility model;

[0022] Figure 5 is a three-dimensional structural schematic diagram of the movable plate of the utility model.

[0023] Reference numerals in the drawings: 1, blending tank; 2, stirring shaft; 3, stirring motor group; 4, stirring impeller; 5, movable plate; 6, guiding block; 7, bracket; 71, fixing plate; 72, connecting rod; 73, fixing frame; 74, limiting wheel group; 741, fixing shaft; 742, first movable wheel; 743, second movable wheel; 8, supporting spring; 9, through hole; 10, air injection assembly; 101, air inlet head; 102, fixing box; 103, air duct; 11, limiting groove; 12, limiting block; 13, limiting ring; 14, feed pipe; 15, discharge pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0025] The utility model provides asFigures 1 to 5 A dye uniform mixing device for clothing processing as shown, including a mixing tank 1 dedicated to clothing dyes. The inner cavity of the mixing tank 1 is rotationally connected with a stirring shaft 2 through a bearing. A stirring motor group 3 is installed at the top of the mixing tank 1. The output end of the stirring motor group 3 is fixedly connected with one end of the stirring shaft 2 through a coupling. Two groups of stirring impellers 4 are fixed on the outer side of the stirring shaft 2. An activity plate 5 is movably arranged in the inner cavity of the mixing tank 1. Two groups of guide blocks 6 are fixed on the top of the activity plate 5. A bracket 7 is fixed in the middle section of the stirring shaft 2. The bottom of the bracket 7 is in contact with the guide block 6. A support spring 8 for supporting the activity plate 5 is fixed at the bottom of the inner cavity of the mixing tank 1. A through hole 9 for the dye to flow up and down is opened on the activity plate 5;

[0026] It also includes an air injection component 10. The air injection component 10 includes an air inlet head 101 installed at the top of the mixing tank 1. A fixed box 102 is fixed in the inner cavity of the mixing tank 1. The fixed box 102 is rotationally connected with the stirring shaft 2 through a bearing. The air inlet head 101 is communicated with the fixed box 102. An air duct 103 is opened inside the stirring shaft 2. One end of the air duct 103 is communicated with the outside through the stirring impeller 4, and the other end of the air duct 103 is communicated with the fixed box 102;

[0027] The stirring motor group 3 drives the stirring shaft 2 to rotate. The stirring shaft 2 drives the stirring impellers 4 to rotate to stir and mix the dye. At the same time, the stirring shaft 2 uses the bracket 7 and the guide block 6 to squeeze the activity plate 5 supported by the support spring 8, so that the activity plate 5 moves up and down, causing the dye to surge up and down inside the mixing tank 1. Then, gas is introduced into the mixing tank 1 to make the gas diffuse inside the dye, so that the dye is fully mixed with water, improving the uniformity of dye mixing.

[0028] The bracket 7 includes a fixing plate 71. The fixing plate 71 is fixed on the outer side of the stirring shaft 2. Both ends of the bottom of the fixing plate 71 are fixedly connected with vertically downward connecting rods 72. The end of the connecting rod 72 away from the fixing plate 71 is fixedly connected with a fixing frame 73. A limiting wheel group 74 is arranged in the inner cavity of the fixing frame 73. By defining the structure of the bracket 7, it is convenient to use the limiting wheel group 74 installed on the bracket 7 to contact the guide block 6 and squeeze the activity plate 5 downward to adjust the position of the activity plate 5.

[0029] The two groups of stirring impellers 4 are respectively located on the upper and lower sides of the activity plate 5. The stirring impeller 4 includes three blades. By setting the position of the stirring impeller 4, it is convenient to stir and mix the dye in the spaces on the upper and lower sides of the activity plate 5.

[0030] The limit wheel set 74 includes a fixed shaft 741 fixed to the inner cavity of the fixed frame 73. Two sets of first movable wheels 742 and one set of second movable wheels 743 are sleeved on the outer side of the fixed shaft 741. The second movable wheels 743 are located between the first movable wheels 742, and the first movable wheels 742 are located on both sides of the guide block 6. The first movable wheels 742 and the second movable wheels 743 are movably restricted in the fixed frame 73 by the fixed shaft 741, preventing the connecting rod 72 from directly contacting the guide block 6 and the movable plate 5, which may cause deformation of the bracket 7.

[0031] Limit grooves 11 are provided around the inner cavity of the mixing tank 1. Limit blocks 12 are fixed around the movable plate 5. One side of the limit block 12 away from the movable plate 5 extends into the inner cavity of the limit groove 11 and is slidably connected with the limit groove 11. By sliding the limit block 12 in the inner cavity of the limit groove 11, it is convenient to limit the movable plate 5 and prevent the movable plate 5 from rotating inside the mixing tank 1, while affecting the stability of the up and down movement of the movable plate 5.

[0032] A limit ring 13 is fixed to the outer side of the stirring shaft 2. The limit ring 13 is located below the movable plate 5. Through the setting of the limit ring 13, it is convenient to limit the downward moving movable plate 5 and prevent the movable plate 5 from contacting the stirring impeller 4 on the lower side.

[0033] Two feed pipes 14 are connected to the top of the mixing tank 1. Through the two feed pipes 14, dyes and water can be added into the mixing tank 1 at the same time, shortening the filling time.

[0034] A discharge pipe 15 is connected to the bottom of the mixing tank 1. A control valve is installed on the discharge pipe 15. Through the discharge pipe 15, the mixed dyes can be discharged from the mixing tank 1.

[0035] During specific use, the dyes and water are introduced into the mixing tank 1 through the feed pipes 14. Then, the stirring motor set 3 is started. The output end of the stirring motor set 3 drives the stirring shaft 2 to rotate. Then, the stirring shaft 2 drives the stirring impeller 4 to mix the dyes and water. At the same time, the stirring shaft 2 drives the fixed plate 71 and the connecting rod 72 to rotate. The first movable wheels 742 and the second movable wheels 743 in the fixed frame 73 at the bottom of the connecting rod 72 contact the guide block 6, and the movable plate 5 is pushed along the top of the guide block 6, causing the movable plate 5 to move up and down inside the mixing tank 1. Limited by the size of the up and down space of the movable plate 5, the dyes surge up and down through the through holes 9 in turn. Then, inert gas is introduced into the fixed box 102 through the air inlet head 101. Then, the gas enters the dyes along the air duct 103 from the stirring impeller 4. The gas diffuses in the dyes, mixing the dyes again and further improving the mixing uniformity.

[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A dye uniform blending device for clothing processing, comprising a blending tank (1) dedicated to clothing dyes, characterized in that: The inner cavity of the blending tank (1) is rotatably connected to a stirring shaft (2) via a bearing, a stirring motor group (3) is installed on the top of the blending tank (1), the output end of the stirring motor group (3) is fixedly connected to one end of the stirring shaft (2) via a coupling, two groups of stirring impellers (4) are fixed on the outer side of the stirring shaft (2), a movable plate (5) is movably provided in the inner cavity of the blending tank (1), two groups of guide blocks (6) are fixed on the top of the movable plate (5), a bracket (7) is fixed in the middle section of the stirring shaft (2), the bottom of the bracket (7) is in contact with the guide block (6), a supporting spring (8) for supporting the movable plate (5) is fixed at the bottom of the inner cavity of the blending tank (1), and a through hole (9) for the dye to flow up and down is opened on the movable plate (5); The invention also comprises an aeration component (10), wherein the aeration component (10) comprises an air inlet head (101) installed on the top of the blending tank (1); a fixed box (102) is fixed to the inner cavity of the blending tank (1); the fixed box (102) is rotatably connected to the stirring shaft (2) via a bearing; the air inlet head (101) is communicated with the fixed box (102); an air passage (103) is provided inside the stirring shaft (2); one end of the air passage (103) is connected to the outside along the stirring impeller (4); and the other end of the air passage (103) is communicated with the fixed box (102).

2. The dye uniform blending device for clothes processing according to claim 1, characterized in that: The bracket (7) comprises a fixing plate (71), the fixing plate (71) being fixed to the outside of the stirring shaft (2), connecting rods (72) extending vertically downward being fixed to both ends of the bottom of the fixing plate (71), a fixing frame (73) being fixed to one end of the connecting rod (72) away from the fixing plate (71), and a limiting wheel set (74) being provided in the inner cavity of the fixing frame (73).

3. The dye uniform blending device for clothes processing according to claim 1, characterized in that: The two groups of stirring impellers (4) are respectively located on the upper and lower sides of the movable plate (5), and the stirring impeller (4) includes three groups of blades.

4. The dye uniform blending device for clothes processing according to claim 2, characterized in that: The limiting wheel group (74) comprises a fixed shaft (741) fixed to the inner cavity of the fixed frame (73); two groups of first movable wheels (742) and one group of second movable wheels (743) are sleeved on the outer side of the fixed shaft (741); the second movable wheels (743) are located between the first movable wheels (742), and the first movable wheels (742) are located on both sides of the guide block (6).

5. The dye uniform blending device for clothes processing according to claim 1, characterized in that: The inner cavity of the blending tank (1) is provided with a limiting groove (11) around it, and the movable plate (5) is fixed with a limiting block (12) around it. The limiting block (12) extends from a side away from the movable plate (5) to the inner cavity of the limiting groove (11) and is slidably connected to the limiting groove (11).

6. The dye uniform blending device for clothes processing according to claim 1, characterized in that: A limiting ring (13) is fixed on the outer side of the stirring shaft (2), and the limiting ring (13) is located below the movable plate (5).

7. The dye uniform blending device for clothes processing according to claim 1, characterized in that: The top of the blending tank (1) is connected to a feed pipe (14), and the number of the feed pipes (14) is two groups.

8. The dye uniform blending device for clothes processing according to claim 1, characterized in that: The bottom of the blending tank (1) is connected to a discharge pipe (15), and a control valve is installed on the discharge pipe (15).

Citation Information

Patent Citations

  • Textile dye blending device

    CN214496808U