Purification device for soluble vital gluten
By designing the crumbled assembly and the stirring assembly in the purification device, the problem of uneven mixing of dough and water in the prior art is solved, and a more efficient dissolution and purification effect is achieved, reducing production costs and waste.
Patent Information
- Application Number
- CN202422186312.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, the purification device of soluble gluten powder has uneven mixing of dough and water, resulting in insufficient dissolution, resulting in waste, increasing production costs, and reducing practicality.
A purification device including a crushing assembly and a stirring assembly is designed. The shattering assembly uses a cylinder to drive the pressing block to squeeze the dough, and the blade is cut into fine dough, improving the mixing and dissolution effect with water. The agitating assembly drives the agitating plate and scraper to rotate through the shaft, further improving the mixing efficiency.
By fine-tuning the dough and effectively stirring, the mixing and dissolution effect of the dough and water is significantly improved, waste is reduced, production costs are reduced, and the practicality of the purification device is improved.
Smart Images

Figure CN222984247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gluten production, in particular to a purification device for soluble gluten. Background Art
[0002] Traditionally, the production of gluten mainly includes the mixing of water and wheat flour, the placement of the mixed dough for ripening, and the centrifugal separation of the ripened dough and water in a three-phase scroll centrifuge. After the different components in the wheat flour are mixed with water, they are subjected to different centrifugal forces in the same centrifugal field. The components with a large density are subjected to a large centrifugal force and are located in the outer layer of the centrifugal field, while the components with a small density are subjected to a small centrifugal force and are located in the inner layer of the centrifugal field, so as to form different centrifugal layers for classification, and realize the separation of gluten and starch.
[0003] In the prior art, most of the purification devices for soluble gluten have the situation that the dough and water are not evenly mixed, resulting in insufficient dissolution, thus causing a certain waste, increasing the production cost and reducing the practicability. Summary of the Utility Model
[0004] Aiming at the deficiencies in the prior art, the utility model provides a purification device for soluble gluten.
[0005] An embodiment of the utility model provides a purification device for soluble gluten, including:
[0006] A bracket, on which a three-phase scroll centrifuge is installed;
[0007] A crushing component, which includes a crushing cylinder, a feed box, an installation cylinder, a cylinder, a pressing block, a motor, a shaft rod, an extrusion plate and blades. A plurality of legs are fixedly arranged at the bottom of the crushing cylinder, and all the legs are fixedly arranged on the three-phase scroll centrifuge. The feed box is fixedly arranged at the top of the crushing cylinder and penetrates through the crushing cylinder. The installation cylinder is fixedly arranged through the top of the feed box. The cylinder penetrates through the top of the installation cylinder and is fixedly arranged. The pressing block is fixedly arranged at the output end of the cylinder. The motor is fixedly installed at the bottom of the crushing cylinder. The shaft rod is fixedly arranged at the output end of the motor. The shaft rod penetrates through the crushing cylinder and rotates. A stirring component is arranged on the shaft rod. The extrusion plate is fixedly arranged in the crushing cylinder. A plurality of discharge holes are penetrated through the extrusion plate. The blades are fixedly arranged at the top of the shaft rod.
[0008] Further, the stirring component includes a plurality of stirring plates and two first scraping plates. The plurality of stirring plates are respectively fixedly arranged on both sides of the shaft rod, and the two first scraping plates are respectively fixedly arranged at the outer ends of the stirring plates on both sides.
[0009] Further, it further includes a cleaning component, the cleaning component includes a second scraper and a grip. The second scraper is arranged in the feed box. Two guide rods are fixedly arranged on one side of the second scraper. Both of the two guide rods penetrate through one side of the feed box and are slidably arranged. The grip is fixedly arranged at the outer ends of the two guide rods.
[0010] Further, a discharge pipe penetrates through one side of the crushing cylinder. The discharge pipe is connected to the feed end of the three-phase scroll centrifuge. A valve is installed on the discharge pipe.
[0011] Further, a deflector is fixedly arranged at the outer bottom end of the feed box. The deflector is inclined.
[0012] Further, the lower surface of the pressing block is flush with the inner top of the feed box. The second scraper abuts against the pressing block.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. A crushing component is provided. The cylinder drives the pressing block to move downward, squeezing the dough on the pressing plate, and extruding the dough through a plurality of discharge holes. The blade can cut the extruded dough, so as to cut the dough into a plurality of small dough pieces, so as to better mix and dissolve with water, improving the mixing effect and efficiency.
[0015] 2. A stirring component is provided. The shaft rod can drive a plurality of stirring plates and two first scrapers to rotate. The plurality of stirring plates stir and mix the dough and water. The two first scrapers scrape off the dough sticking to the inner wall, further improving the mixing effect and efficiency.
[0016] In summary, the utility model is provided with a crushing component, which can cut the large dough into a plurality of small dough pieces, so as to better mix and dissolve with water, improving the mixing effect and efficiency. A stirring component is also provided. While stirring and mixing the dough and water, it can also scrape off the dough sticking to the inner wall, further improving the mixing effect and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a perspective view of a purification device for soluble gluten powder according to an embodiment of the utility model.
[0018] Figure 2 It is a partial cross-sectional view of a purification device for soluble gluten powder according to an embodiment of the utility model.
[0019] Figure 3 It is a cross-sectional view of a crushing cylinder in a purification device for soluble gluten powder according to an embodiment of the utility model.
[0020] Figure 4 This is a cross-sectional view of the feed box in the purification device for soluble gluten powder described in the embodiments of the present utility model.
[0021] In the above-mentioned drawings: 1 bracket, 2 three-phase horizontal scroll centrifuge, 3 crushing cylinder, 4 feed box, 5 mounting cylinder, 6 cylinder, 7 pressing block, 8 motor, 9 shaft rod, 10 stirring plate, 11 first scraper, 12 extrusion plate, 13 discharge hole, 14 blade, 15 discharge pipe, 16 guide plate, 17 second scraper, 18 guide rod, 19 handle. Specific embodiments
[0022] The technical solutions in the embodiments of the present utility model will be further described below with reference to the drawings and embodiments.
[0023] As Figures 1 - 4 shown, the embodiments of the present utility model propose a purification device for soluble gluten powder, including:
[0024] A bracket 1, on which a three-phase horizontal scroll centrifuge 2 is installed. The three-phase horizontal scroll centrifuge 2 is a prior art and can realize the separation of gluten powder and starch. Its working principle is similar to that of the three-phase horizontal scroll machine in a purification device and purification process for soluble gluten powder with the application number CN202410276416.X;
[0025] A crushing assembly, which includes a crushing cylinder 3, a feed box 4, a mounting cylinder 5, a cylinder 6, a pressing block 7, a motor 8, a shaft rod 9, an extrusion plate 12 and a blade 14. A plurality of legs are fixedly arranged at the bottom of the crushing cylinder 3, and all the plurality of legs are fixedly arranged on the three-phase horizontal scroll centrifuge 2. The plurality of legs play a supporting role for the crushing cylinder 3. A discharge pipe 15 is penetrated through one side of the crushing cylinder 3, and the discharge pipe 15 is connected to the feed end of the three-phase horizontal scroll centrifuge 2, so that the solution in the crushing cylinder 3 can be conveyed into the three-phase horizontal scroll centrifuge 2 for centrifugation operation. A valve is installed on the discharge pipe 15 to control the opening and closing of the discharge pipe 15;
[0026] The feeding box 4 is fixedly arranged at the top of the crushing cylinder 3 and penetrates through the crushing cylinder 3. A diversion plate 16 is fixedly arranged at the outer bottom end of the feeding box 4. The diversion plate 16 is inclined to guide the water, facilitating water injection into the crushing cylinder 3. The installation cylinder 5 penetrates through the top of the feeding box 4 and is fixedly arranged. The air cylinder 6 penetrates through the top of the installation cylinder 5 and is fixedly arranged. The pressing block 7 is fixedly arranged at the output end of the air cylinder 6. The pressing block 7 is arranged to slide against the inner wall of the crushing cylinder 3. The lower surface of the pressing block 7 is flush with the inner top of the feeding box 4, facilitating the cleaning of the bottom of the pressing block 7. The motor 8 is fixedly installed at the bottom of the crushing cylinder 3. The shaft rod 9 is fixedly arranged at the output end of the motor 8. The shaft rod 9 penetrates through the crushing cylinder 3 and rotates. The extrusion plate 12 is fixedly arranged inside the crushing cylinder 3. A plurality of discharge holes 13 are penetrated through the extrusion plate 12 for extruding the dough. The blade 14 is fixedly arranged at the top of the shaft rod 9. The blade 14 abuts against the bottom of the extrusion plate 12, so that the rotation of the blade 14 can cut the dough extruded through the discharge holes 13;
[0027] A stirring assembly is arranged on the shaft rod 9. The stirring assembly includes a plurality of stirring plates 10 and two first scraping plates 11. The plurality of stirring plates 10 are respectively fixedly arranged on both sides of the shaft rod 9. The two first scraping plates 11 are respectively fixedly arranged at the outer ends of the stirring plates 10 on both sides. The two first scraping plates 11 abut against the inner wall of the crushing cylinder 3, so that the flour adhered to the inner wall can be scraped off to avoid residue and improve the mixing effect;
[0028] It further includes a cleaning assembly. The cleaning assembly includes a second scraping plate 17 and a handle 19. The scraping plate 17 is arranged inside the feeding box 4. The second scraping plate 17 abuts against the pressing block 7, so that the second scraping plate 17 can scrape off the flour adhered to the bottom of the pressing block 7 for cleaning. Two guide rods 18 are fixedly arranged on one side of the second scraping plate 17. Both of the two guide rods 18 penetrate through one side of the feeding box 4 and slide. The handle 19 is fixedly arranged at the outer ends of the two guide rods 18. The handle 19 facilitates the pushing and pulling of the second scraping plate 17. By pushing and pulling the handle 19, the second scraping plate 17 can be driven to move back and forth through the two guide rods 18. The second scraping plate 17 can scrape off the flour adhered to the bottom of the pressing block 7, thereby cleaning the pressing block 7.
[0029] The detailed working process of the present utility model is as follows:
[0030] 1. During use, the staff first injects water into the crushing cylinder 3 through the diversion plate 16, then places the dough into the crushing cylinder 3 through the feeding box 4 on the extrusion plate 12, and then drives the pressing block 7 to move downward through the air cylinder 6 to extrude the dough. The dough is extruded through a plurality of discharge holes 13. At the same time, the motor 8 drives the blade 14 to rotate through the shaft rod 9, and the blade 14 can cut the extruded dough, so as to cut the dough into a plurality of small dough pieces, so as to better mix and dissolve with water;
[0031] 2. Meanwhile, the shaft rod 9 can drive a plurality of stirring plates 10 and two first scraping plates 11 to rotate. The plurality of stirring plates 10 stir the dough and water, and the two first scraping plates 11 scrape the dough on the inner wall, improving the mixing effect and efficiency. Finally, the valve is opened, and the mixed solution is conveyed through the discharge pipe 15 to the three-phase horizontal screw centrifuge 2 for centrifugation operation.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A device for purifying soluble gluten, characterized in that: include: A support (1), wherein a three-phase horizontal screw centrifuge (2) is mounted on the support (1); A crushing assembly, the crushing assembly comprising a crushing cylinder (3), a feed box (4), a mounting cylinder (5), a cylinder (6), a pressing block (7), a motor (8), a shaft (9), an extrusion plate (12) and a blade (14), the bottom of the crushing cylinder (3) being fixedly provided with a plurality of legs, the plurality of legs being fixedly provided on the three-phase horizontal screw centrifuge (2), the feed box (4) being fixedly provided on the top of the crushing cylinder (3) and penetrating the crushing cylinder (3), the mounting cylinder (5) being fixedly provided through the top of the feed box (4), the cylinder (6) penetrating The top of the mounting cylinder (5) is fixedly arranged, the pressing block (7) is fixedly arranged at the output end of the cylinder (6), the motor (8) is fixedly arranged at the bottom of the crushing cylinder (3), the shaft rod (9) is fixedly arranged at the output end of the motor (8), the shaft rod (9) penetrates the crushing cylinder (3) and is rotatably arranged, a stirring assembly is arranged on the shaft rod (9), the extrusion plate (12) is fixedly arranged in the crushing cylinder (3), a plurality of discharge holes (13) are penetrated on the extrusion plate (12), and the blade (14) is fixedly arranged on the top of the shaft rod (9).
2. The soluble gluten purification device according to claim 1, characterized in that: in: The stirring assembly comprises a plurality of stirring plates (10) and two first scrapers (11); the plurality of stirring plates (10) are respectively fixedly arranged on both sides of the shaft (9); and the two first scrapers (11) are respectively fixedly arranged on the outer ends of the stirring plates (10) on both sides.
3. The soluble gluten purification device according to claim 1, characterized in that: in: It also includes a cleaning component, which includes a second scraper (17) and a handle (19). The second scraper (17) is arranged in the feed box (4). Two guide rods (18) are fixedly arranged on one side of the second scraper (17). The two guide rods (18) are both slidably arranged through one side of the feed box (4). The handle (19) is fixedly arranged on the outer ends of the two guide rods (18).
4. The soluble gluten purification device according to claim 1, characterized in that: in: A discharge pipe (15) is provided through one side of the crushing cylinder (3), the discharge pipe (15) is connected to the feed end of the three-phase horizontal screw centrifuge (2), and a valve is installed on the discharge pipe (15).
5. The soluble gluten purification device according to claim 1, characterized in that: in: A guide plate (16) is fixedly arranged at the outer bottom end of the feed box (4), and the guide plate (16) is arranged in an inclined manner.
6. The device for purifying soluble gluten according to claim 3, characterized in that: in: The lower surface of the pressing block (7) is arranged flush with the inner top of the feed box (4), and the second scraper (17) is arranged to abut against the pressing block (7).
Citation Information
Patent Citations
Purification device and purification process for soluble vital gluten
CN117983425A