Constant feeder for preparing aluminum powder paste
By designing a quantitative feeder for aluminum powder paste preparation, and using gear linkage to achieve automated quantitative sampling, the problem of random sampling methods in the prior art is solved, and the ability to evaluate the operating quality of the ball mill is improved.
Patent Information
- Application Number
- CN202421779462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the production process of aluminum powder paste, the existing sampling methods are relatively arbitrary, and the samples cannot be arranged reasonably in chronological order, resulting in the inability to effectively evaluate the operating quality of the batch single-carton ball mill.
A quantitative feeder for aluminum powder paste preparation is designed, including a rotor, outlet, baffle, slider, sampling bottle and linkage mechanism. Through the linkage of gear one and gear two, automatic quantitative sampling is realized to ensure that the samples enter the corresponding sampling bottle in chronological order.
The purpose of automated quantitative sampling is achieved, ensuring that the aluminum powder samples obtained at different time nodes have different grinding degrees, and can effectively evaluate the operating quality of the ball mill.
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Figure CN222984507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum paste production, and more specifically, to a quantitative feeder for preparing aluminum paste. Background Art
[0002] In the production process of aluminum paste, the aluminum powder obtained by condensing in the air is put into a batch single-chamber ball mill. During the grinding process of the aluminum powder, it is necessary to take samples from time to time to observe the particle size. The existing sampling method is relatively random, and the samples cannot be reasonably arranged in chronological order during the sampling process, so the operating quality of the batch single-chamber ball mill cannot be obtained. Summary of the Utility Model
[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a quantitative feeder for preparing aluminum paste to solve the above problems.
[0004] To achieve the above object, the utility model provides the following technical solution: A quantitative feeder for preparing aluminum paste, including a base placed on the ground; a grinding machine body, including a rotating cylinder, an outlet, a baffle, a sliding plate, a sampling bottle and a linkage mechanism. The rotating cylinder is rotatably connected to the base. The outlet is opened on the arc-shaped side wall of the rotating cylinder. The baffle is sleeved outside the outlet and fixedly connected to the base. A sampling port is opened on the baffle. The sliding plate is slidably connected to the base. Several sampling bottles are placed in the sliding plate. When the sampling port is aligned with the outlet, the aluminum powder in the rotating cylinder falls into the sampling bottle. The linkage mechanism is used to drive several sampling bottles to move below the outlet in sequence; a power mechanism is placed on the base and used to drive the rotating cylinder to rotate.
[0005] In a preferred embodiment, the linkage mechanism includes a first gear and a second gear. The first gear is fixedly connected to the end face of the rotating cylinder, and the second gear is fixed on the sliding plate. When the first gear and the second gear are engaged, the first gear drives the sliding plate to slide along the base.
[0006] In a preferred embodiment, the first gear and the second gear are full-tooth structures, and the sampling bottles are closely placed in the sliding plate.
[0007] In a preferred embodiment, the first gear and the second gear are non-full-tooth structures, and the sampling bottles and the sliding plate are placed in the sliding plate at equal intervals.
[0008] In a preferred embodiment, a feeding bin is fixed on the base. When the output port of the feeding bin is aligned with the outlet, the aluminum powder in the feeding bin enters the rotating cylinder.
[0009] In a preferred embodiment, a stirring plate is rotatably connected in the rotating cylinder. The stirring plate is of an inclined structure, and there is a height difference between one end of the stirring plate close to the feeding port and the end connected to the rotating cylinder.
[0010] In a preferred embodiment, a plurality of leakage holes are provided on the stirring plate.
[0011] In a preferred embodiment, a plurality of interference rods are fixed on the inner wall of the rotating drum. The interference rods are located on the rotation path of the stirring plate. When the stirring plate interferes with the interference rods during rotation, the stirring plate vibrates.
[0012] Technical effects and advantages of the utility model:
[0013] By utilizing the cooperation of gear one and gear two, the power mechanism drives the drum to rotate while sending sampling bottles one by one to the bottom of the outlet, allowing aluminum powder samples of different coarseness and fineness to enter the corresponding sampling bottles, thereby achieving the purpose of automated quantitative sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model.
[0015] Figure 1 The utility model is a side view of a quantitative feeder for preparing aluminum powder paste.
[0016] Figure 2 This is a cross-sectional view of the interior of the rotary drum of the present utility model.
[0017] Figure 3 It is a side view of the rotating drum of the utility model.
[0018] Figure 4 This is a structural diagram of a skateboard of the present utility model.
[0019] The accompanying drawings are marked as follows: 1. base; 2. grinder body; 21. drum; 22. outlet; 23. baffle; 24. slide plate; 25. sampling bottle; 26. linkage mechanism; 261. gear one; 262. gear two; 27. leakage hole; 28. stirring plate; 29. resistance rod; 3. power mechanism; 4. delivery bin. DETAILED DESCRIPTION
[0020] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.
[0021] In addition, the described features, structures, or characteristics may be combined in any suitable manner in one or more example embodiments. In the following description, numerous specific details are provided to give a thorough understanding of the example embodiments of the present disclosure. However, those skilled in the art will realize that one or more of the specific details may be omitted in practicing the technical solutions of the present disclosure, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.
[0022] Embodiment 1
[0023] As Figures 1-4 , the utility model provides a quantitative feeder for preparing aluminum paste, which includes a base 1, a grinding machine body 2, and a power mechanism 3. The grinding machine body 2 includes a rotating cylinder 21. The base 1 serves as the supporting structure of the main body and is set on the factory ground. Both ends of the base 1 and the rotating cylinder 21 are rotatably connected. And a power mechanism 3 is arranged on one side of the base 1 to drive the rotating cylinder 21 to rotate. The common power mechanism 3 includes a motor and a gear speed change group. The motor is installed on the base 1, and one of the gears is fixed on the output shaft of the motor. Another gear is fixed on the outer side of the rotating cylinder 21, and the remaining gears are all rotatably connected to the base 1. By setting an appropriate tooth number ratio, the purpose of gear speed change is achieved. Since the specific structure of the power mechanism 3 is prior art, it will not be elaborated here.
[0024] A number of spheres are placed in the rotating cylinder 21. When the power mechanism 3 drives the rotating cylinder 21 to rotate, the spheres roll in the rotating cylinder 21. During the process of the spheres colliding with the inner wall of the rotating cylinder 21, the aluminum powder in contact will be refined and ground. This process is repeated to achieve the purpose of grinding the aluminum powder.
[0025] The grinding machine body 2 further includes an outlet 22 and a baffle 23. An outlet 22 with a suitable diameter is opened on the arc-shaped side wall of the cylindrical structure. During the rotation of the rotating cylinder 21, the outlet 22 will make an up-and-down turnover following the rotating cylinder 21. A baffle 23 is fixedly connected to the base 1, and a sampling port is opened on the baffle 23. The sampling port is always located below the rotating cylinder 21. When the rotating cylinder 21 drives the outlet 22 to move to the sampling port and the outlet 22 is aligned with the sampling port, a part of the aluminum powder in the rotating cylinder 21 will pass through the outlet 22 and the sampling port and move to the outside. At this time, a sampling bottle 25 is placed outside the sampling port to collect the falling aluminum powder.
[0026] The outer side wall of the rotating cylinder 21 and the inner side wall of the baffle 23 are in fitting rotation. In this way, when the outlet 22 rotates to a non-sampling port position, the aluminum powder will not leak out from the outlet 22.
[0027] Further, a sliding plate 24 is slidably connected to the bottom of the base 1, and a number of sampling bottles 25 are snap-connected within the sliding plate 24. By moving the sliding plate 24, the number of sampling bottles 25 can be successively moved below the sampling port. When a sampling bottle 25 is filled with aluminum powder for sampling, the sliding plate 24 is pushed to drive an empty sampling bottle 25 to move to the sampling port. Repeating this process, aluminum powder ground to different degrees at different time nodes can be obtained along with the progress of the grinding time.
[0028] Further, the linkage mechanism 26 enables the sliding plate 24 to move automatically driven by the power mechanism 3 without manual intervention. Specifically, the linkage mechanism 26 includes a first gear 261 and a second gear 262. The first gear 261 is fixed to the end face of the rotating cylinder 21, and the second gear 262 is fixed to the sliding plate 24. The first gear 261 and the second gear 262 are in meshing transmission. When the first gear 261 and the second gear 262 are engaged, the sliding plate 24 can be driven to slide on the base 1, thereby changing the positions of the respective sampling bottles 25 within the sliding plate 24 relative to the outlet 22.
[0029] One form of the linkage mechanism 26: The first gear 261 is a full-tooth structure, that is, the teeth required for meshing are evenly distributed along the outer edge of the first gear 261 in a circle. The second gear 262 is also correspondingly designed on the sliding plate 24. At this time, when the first gear 261 rotates continuously, the sliding plate 24 will be driven to move at a constant speed continuously. Inside this sliding plate 24, the sampling bottles 25 are placed closely to increase the probability that all the aluminum powder falls into the sampling bottles 25.
[0030] Another form of the linkage mechanism 26: The first gear 261 is a non-full-tooth structure, that is, the teeth required for meshing are only partially arranged at one or more places along the outer edge of the first gear 261. The teeth on the second gear 262 are also correspondingly arranged at multiple places in the extending direction of the sliding plate 24. Through multiple intermittent meshing transmissions between the first gear 261 and the second gear 262, the sampling bottles 25 within the sliding plate 24 are moved one by one below the outlet 22, so that the aluminum powder passes through the outlet 22 and then falls into the sampling bottles 25. In the above structure, an equal-spacing interval is maintained between the number of sampling bottles 25.
[0031] Regardless of the form of the linkage mechanism 26, a reasonable gear ratio is set so that each time the outlet 22 is transferred to the bottom, there is a corresponding sampling bottle 25, and each time the outlet 22 rotates one circle, the sampling bottle 25 filled with aluminum powder is moved out from under the outlet 22 under the transfer action of the slide plate 24, and a new unfilled sampling bottle 25 is moved to the bottom of the outlet 22 accordingly. This is repeated, and the purpose of obtaining aluminum powder samples with different grinding degrees at different time points can be achieved. At the same time, because the capacity of the sampling bottle 25 is fixed, the sampling bottle 25 can be quickly filled after the outlet 22 outputs the aluminum powder. Then, when the outlet 22 is transferred to the side of the sampling port, the outlet 22 is closed. At this time, a full bottle of aluminum powder sample can be obtained, and the purpose of quantitative sampling is also achieved.
[0032] In summary: by utilizing the cooperation of gear 1 261 and gear 2 262, the power mechanism 3 drives the drum 21 to rotate while sending each sampling bottle 25 to the bottom of the outlet 22, allowing aluminum powder samples of different coarseness and fineness to enter the corresponding sampling bottle 25, thereby achieving the purpose of automatic quantitative sampling.
[0033] Example 2
[0034] like Figures 1-4 On the basis of Example 1, a delivery bin 4 is mounted on the base 1. When the rotating drum 21 moves the outlet 22 to the output port of the delivery bin 4, and the outlet 22 is aligned with the output port, the aluminum powder in the delivery bin 4 falls into the drum 21. When the drum 21 drives the outlet 22 to rotate to the side of the delivery bin 4, the output port and the outlet 22 are staggered, and the outer wall of the drum 21 blocks the output port to prevent the leakage of aluminum powder. In this way, every time the drum 21 rotates one circle, the outlet 22 can be aligned with the output port of the delivery bin 4 once, so that a certain amount of aluminum powder can enter the drum 21, and roughly quantitative feeding is achieved.
[0035] Example 3
[0036] like Figures 1-4 On the basis of Example 1, a stirring plate 28 is connected to the drum 21. When the stirring plate 28 rotates, the aluminum powder entering the drum 21 from the outlet 22 is dispersed.
[0037] The rotating drum 21 and the stirring plate 28 are connected in a fixed manner. The rotating drum 21 and the stirring plate 28 rotate at the same frequency and speed to break up the aluminum powder in the rotating drum 21 .
[0038] The drum 21 and the stirring plate 28 are connected in a rotational manner. The stirring plate 28 and the drum 21 rotate at different speeds. The accumulation of aluminum powder on one side of the stirring plate 28 forms a force that drives the stirring plate 28 to rotate, thereby effectively breaking up the aluminum powder entering the drum 21.
[0039] Preferably, the stirring plate 28 is designed to be inclined.
[0040] Preferably, a resistance rod 29 is fixed on the inner wall of the rotating drum 21. When the rotating stirring plate 28 contacts the resistance rod 29, the stirring plate 28 is interfered and vibrates, thereby shaking off the aluminum powder attached to the stirring plate 28.
[0041] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
[0042] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0043] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0044] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A quantitative feeder for preparing aluminum powder paste, characterized in that include: A base (1) placed on the ground; The grinding machine body (2) comprises a rotating drum (21), an outlet (22), a baffle (23), a slide plate (24), a sampling bottle (25) and a linkage mechanism (26). The rotating drum (21) and the base (1) are rotatably connected. The outlet (22) is provided on the arc-shaped side wall of the rotating drum (21). The baffle (23) is sleeved on the outer side of the outlet (22). The baffle (23) and the base (1) are fixedly connected. The baffle (23) is provided with a sampling port. The slide plate (24) is slidably connected to the base (1). A plurality of sampling bottles (25) are placed in the slide plate (24). When the sampling port and the outlet (22) are aligned, aluminum powder in the rotating drum (21) falls into the sampling bottle (25). The linkage mechanism (26) is used to drive the plurality of sampling bottles (25) to move to the bottom of the outlet (22) in sequence. The power mechanism (3) is placed on the base (1) and is used to drive the rotating drum (21) to rotate.
2. The quantitative feeder for preparing aluminum powder paste according to claim 1, characterized in that: The linkage mechanism (26) comprises a gear 1 (261) and a gear 2 (262), wherein the gear 1 (261) is fixedly connected to the end surface of the rotating drum (21), and the gear 2 (262) is fixed to the slide plate (24). When the gear 1 (261) and the gear 2 (262) are meshed, the gear 1 (261) drives the slide plate (24) to slide along the base (1).
3. The quantitative feeder for preparing aluminum powder paste according to claim 2, characterized in that: The gear 1 (261) and the gear 2 (262) are full-tooth structures, and the sampling bottle (25) is tightly placed in the slide plate (24).
4. The quantitative feeder for preparing aluminum powder paste according to claim 2, characterized in that: The gear 1 (261) and the gear 2 (262) are incomplete gear structures, and the sampling bottle (25) and the slide plate (24) are placed in the slide plate (24) at equal intervals.
5. The quantitative feeder for preparing aluminum powder paste according to claim 1, characterized in that: A delivery bin (4) is fixed on the base (1), and when the output port of the delivery bin (4) and the outlet (22) are aligned, the aluminum powder in the delivery bin (4) enters the rotating drum (21).
6. The quantitative feeder for preparing aluminum powder paste according to claim 5, characterized in that: A stirring plate (28) is rotatably connected inside the rotating drum (21), and the stirring plate (28) is of an inclined structure. There is a height difference between the end of the stirring plate (28) close to the delivery port and the end connected to the rotating drum (21).
7. A quantitative feeder for preparing aluminum powder paste according to claim 6, characterized in that: The stirring plate (28) is provided with a plurality of material leakage holes (27).
8. The quantitative feeder for preparing aluminum powder paste according to claim 5, characterized in that: A plurality of abutment rods (29) are fixed on the inner wall of the rotating drum (21). The abutment rods (29) are located on the rotation path of the stirring plate (28). When the stirring plate (28) rotates and interferes with the abutment rods (29), the stirring plate (28) vibrates.