Bending device for refrigerator and air conditioner condenser pipe production
By designing a bending device including a workbench, bending mechanism, positioning mechanism, replacement mechanism and fixing mechanism, the problems of low convenience, low accuracy and high limitations of the condensate bending device in the prior art are solved, and higher convenience, accuracy and flexibility are achieved.
Patent Information
- Application Number
- CN202421830816.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing bending devices used in the production of refrigerators and air-conditioning condensers have low convenience, low accuracy and great limitations.
A bending device including a workbench, a bending mechanism, a positioning mechanism, a replacement mechanism and a fixing mechanism are designed. The device realizes convenient fixing, precise positioning of the condenser tube and flexible replacement of different sizes by setting up bend components, fixing half wheels, center columns, positioning baffles, reading sliders, replacement components and limiting plates.
It improves the ease of use, accuracy and flexibility of the bending device, and enables more convenient fixing, positioning and replacement of condenser tubes of different sizes.
Smart Images
Figure CN222985368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condenser tube bending devices, in particular to a bending device for the production of refrigerator and air conditioner condenser tubes. Background Technique
[0002] Condenser tubes for refrigerators and air conditioners are usually made of copper tubes with high thermal conductivity, durable materials and good ductility. The copper tubes are generally multi-curved and in an "S" shape. Therefore, during the production of condenser tubes, a bending device is required to perform bending operations on them.
[0003] Before bending the condenser tube, an electric push rod and a clamp seat are generally required to cooperate to fix one end of the condenser tube. The fixing method is relatively cumbersome, thus reducing the convenience of using the bending device; when the condenser tube is being bent, the positioning of the bending position generally has a large error, thus reducing the accuracy of using the bending device; the bending device generally can only bend condenser tubes of specified sizes and is not easy to adjust according to different size requirements, thus easily resulting in a large limitation in the use of the bending device. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a bending device for the production of refrigerator and air conditioner condenser tubes, so as to solve the problems of low convenience, low accuracy and large limitation in the use of the bending device mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A bending device for the production of refrigerator and air conditioner condenser tubes, including a workbench, on the surface of the workbench is provided a bending mechanism, the bending mechanism is composed of a bending component, a fixed half-wheel and a central column, at one end of the surface of the workbench is provided a positioning mechanism, the inside of the positioning mechanism includes a positioning baffle and a positioning component, on the surface of the workbench is provided a replacement mechanism, the replacement mechanism is composed of an insertion block and a replacement component, on the surface of the workbench is provided a fixing mechanism, the fixing mechanism is composed of a limiting plate and a fixing component.
[0006] Preferably, a central column is fixed on the surface of the workbench, the central axis of the central column coincides with the central axis of the fixed half-wheel, the fixed half-wheel is placed outside the central column, and a bending component is provided on the surface of the workbench.
[0007] Preferably, inside the bending component are provided a rotating frame, an arc-shaped sliding groove and a bending wheel, an arc-shaped sliding groove is opened on the surface of the workbench, the center of the arc-shaped sliding groove and the center of the central column are on the same straight line, the inside of the central column is rotationally connected with a rotating frame, the rotating frame and the arc-shaped sliding groove are slidably matched with each other, the surface of the rotating frame is rotationally connected with a bending wheel, and the bending wheel is located on one side of the fixed half-wheel.
[0008] Preferably, a positioning member is provided at one end of the surface of the workbench, and a positioning baffle is provided on the surface of the positioning member.
[0009] Preferably, a slideway, a reading slider, scale lines and a locking bolt are provided inside the positioning baffle. A slideway is fixed at one end of the surface of the workbench. Scale lines are inlaid on the surface of the slideway. A reading slider is provided inside the slideway. The reading slider is slidably engaged with the slideway. One end of the reading slider is rotatably connected to the positioning baffle. A locking bolt is threadedly connected to the surface of the reading slider. One end of the locking bolt penetrates through the reading slider and is tightly pressed against the inner wall of the slideway.
[0010] Preferably, the insertion blocks are respectively fixed on one side of the fixed half-wheel, and a replacement member is provided on the surface of the workbench.
[0011] Preferably, the replacement member includes an insertion frame, a threaded hole and a fastening stud. Insertion frames are fixed on both sides of the surface of the workbench. The insertion frames are inserted and engaged with the insertion blocks. A threaded hole is provided on one side of the insertion block. A fastening stud is threadedly connected to one side of the insertion frame. One end of the fastening stud penetrates through the insertion frame and is threadedly fastened to the threaded hole.
[0012] Preferably, a limiting plate is fixed on the surface of the workbench. The limiting plate is located on one side of the bending wheel. The inner wall of one side of the limiting plate and the inner wall of the bending wheel are in the same vertical plane. A fixing member is provided on one side of the limiting plate.
[0013] Preferably, the fixing member includes a stretching spring, a guiding chute and a clamping plate. Guiding chutes are provided on the surface of the workbench. A clamping plate is provided on one side of the limiting plate. The clamping plate is slidably engaged with the guiding chute. Stretching springs are fixed at the bottom of the clamping plate. One end of the stretching spring is fixedly connected to the inner wall of the guiding chute.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The bending device for the production of refrigerator and air conditioner condensate pipes not only improves the convenience in use of the bending device, improves the accuracy in use of the bending device, but also improves the flexibility in use of the bending device;
[0015] By providing a fixing mechanism, pulling the clamping plate, inserting the condensate pipe to be bent between the limiting plate and the clamping plate, and then releasing the clamping plate, the clamping plate slides along the guiding chute under the action of the stretching spring to quickly clamp and fix the condensate pipe, so as to realize the function that the bending device is convenient for fixing the condensate pipe, thereby improving the convenience in use of the bending device;
[0016] By setting up a positioning mechanism, before bending, the positioning baffle can be rotated upward so that the positioning baffle does not affect the insertion of the condensate pipe into the bending mechanism. When one end of the condensate pipe is located inside the positioning baffle, the positioning baffle can be lowered. Then, loosen the locking bolt, and slide the reading slider along the slideway to the specified scale line. Then, tighten the locking bolt to fix the reading slider. Then, pull one end of the condensate pipe to make it close to the positioning baffle, accurately position the position of the condensate pipe, and determine the accurate bending position, so as to realize the position positioning function of the bending device for the condensate pipe, thereby improving the accuracy of the bending device during use;
[0017] By setting up a replacement mechanism, when it is necessary to replace condensate pipes of different sizes, the fastening stud can be loosened and the fixed half-wheel can be removed. Since the condensate pipe is generally bent 180 degrees, the fixed half-wheel is cylindrical. Then, place fixed half-wheels of different diameters on one side of the central column, sleeved the fixed half-wheel on one side of the central column, and insert the insertion block into the insertion frame. Then, tighten the fastening stud, and fix the insertion block under the thread fit of the fastening stud and the threaded hole, so as to realize the function of the bending device being convenient for replacing the fixed half-wheel, thereby improving the flexibility of the bending device during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional external structure schematic diagram of the present utility model;
[0019] Figure 2 is a top view external structure schematic diagram of the present utility model;
[0020] Figure 3 is a top view sectional structure schematic diagram of the present utility model;
[0021] Figure 4 is an enlarged structure schematic diagram of the replacement mechanism of the present utility model.
[0022] In the figure: 1, workbench; 2, bending mechanism; 201, bending assembly; 2011, rotating frame; 2012, arc-shaped chute; 2013, bending wheel; 202, fixed half-wheel; 203, central column; 3, positioning mechanism; 301, positioning baffle; 302, positioning component; 3021, slideway; 3022, reading slider; 3023, scale line; 3024, locking bolt; 4, replacement mechanism; 401, insertion block; 402, replacement component; 4021, insertion frame; 4022, threaded hole; 4023, fastening stud; 5, fixing mechanism; 501, limiting plate; 502, fixing component; 5021, extension spring; 5022, guiding chute; 5023, clamping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0024] The structure of the bending device provided by the present utility model for the production of refrigerator and air conditioner condenser pipes is as Figure 1 and Figure 2 shown, including a workbench 1. A bending mechanism 2 is arranged on the surface of the workbench 1. The bending mechanism 2 is composed of a bending assembly 201, a fixed half-wheel 202, and a central column 203. The central column 203 is fixed on the surface of the workbench 1. The central axis of the central column 203 coincides with the central axis of the fixed half-wheel 202. The fixed half-wheel 202 is placed outside the central column 203. A bending assembly 201 is arranged on the surface of the workbench 1. A rotating frame 2011, an arc-shaped chute 2012, and a bending wheel 2013 are arranged inside the bending assembly 201. An arc-shaped chute 2012 is opened on the surface of the workbench 1. The center of the arc-shaped chute 2012 and the center of the central column 203 are on the same straight line. The rotating frame 2011 is rotatably connected to the inner side of the central column 203. The rotating frame 2011 and the arc-shaped chute 2012 are slidably matched with each other. The bending wheel 2013 is rotatably connected to the surface of the rotating frame 2011. The bending wheel 2013 is located on one side of the fixed half-wheel 202.
[0025] During use, the condenser pipe is inserted between the bending wheel 2013 and the fixed half-wheel 202, and then the rotating frame 2011 is rotated to make the rotating frame 2011 rotate along the arc-shaped chute 2012, so that the condenser pipe is bent 180 degrees along the fixed half-wheel 202.
[0026] Furthermore, as Figure 2 and Figure 4As shown in the figure, a positioning mechanism 3 is provided at one end of the surface of the workbench 1. The inside of the positioning mechanism 3 includes a positioning baffle 301 and a positioning component 302. A positioning component 302 is provided at one end of the surface of the workbench 1. A positioning baffle 301 is provided on the surface of the positioning component 302. Inside the positioning baffle 301, there are a slideway 3021, a reading slider 3022, a scale line 3023 and a locking bolt 3024. A slideway 3021 is fixed at one end of the surface of the workbench 1. A scale line 3023 is inlaid on the surface of the slideway 3021. A reading slider 3022 is arranged inside the slideway 3021. The reading slider 3022 is slidably matched with the slideway 3021. The reading slider 3022 is rotatably connected to one end of the positioning baffle 301. A locking bolt 3024 is threadedly connected to the surface of the reading slider 3022. One end of the locking bolt 3024 penetrates through the reading slider 3022 and is tightly pressed against the inner wall of the slideway 3021.
[0027] During use, before bending, the positioning baffle 301 can be rotated upward so that the positioning baffle 301 does not affect the insertion of the condensate pipe into the bending mechanism 2. When one end of the condensate pipe is located inside the positioning baffle 301, the positioning baffle 301 can be lowered. Then, loosen the locking bolt 3024, and slide the reading slider 3022 so that the reading slider 3022 slides along the slideway 3021 to the specified scale line 3023. Then, tighten the locking bolt 3024 to fix the reading slider 3022. Then, pull one end of the condensate pipe to make it close to the positioning baffle 301, accurately position the position of the condensate pipe, and determine the accurate position of bending, so as to realize the position positioning function of the bending device for the condensate pipe.
[0028] Furthermore, as Figure 2 and Figure 4 shown, a replacement mechanism 4 is provided on the surface of the workbench 1. The replacement mechanism 4 is composed of an insertion block 401 and a replacement component 402. The insertion blocks 401 are respectively fixed on one side of the fixed half-wheel 202. A replacement component 402 is provided on the surface of the workbench 1. The inside of the replacement component 402 includes an insertion frame 4021, a threaded hole 4022 and a fastening stud 4023. Insertion frames 4021 are fixed on both sides of the surface of the workbench 1. The insertion frames 4021 are inserted and matched with the insertion blocks 401. A threaded hole 4022 is opened on one side of the insertion block 401. A fastening stud 4023 is threadedly connected to one side of the insertion frame 4021. One end of the fastening stud 4023 penetrates through the insertion frame 4021 and is threadedly fastened to the threaded hole 4022.
[0029] During use, when it is necessary to replace the condenser tubes of different sizes, the fastening stud 4023 can be loosened, and then the fixed half-wheel 202 can be removed. Since the condenser tube is generally bent 180 degrees, the fixed half-wheel 202 is cylindrical. Subsequently, the fixed half-wheels 202 of different diameters are placed on one side of the central column 203, so that the fixed half-wheel 202 is sleeved on one side of the central column 203, and the insertion block 401 is inserted into the insertion frame 4021. Then, the fastening stud 4023 is tightened, and the insertion block 401 is fixed under the thread fit of the fastening stud 4023 and the threaded hole 4022, so as to realize the function that the bending device is convenient for replacing the fixed half-wheel 202.
[0030] Furthermore, as Figure 4 shown, a fixing mechanism 5 is arranged on the surface of the workbench 1. The fixing mechanism 5 is composed of a limiting plate 501 and a fixing member 502. The limiting plate 501 is fixed on the surface of the workbench 1. The limiting plate 501 is located on one side of the bending wheel 2013. The inner wall on one side of the limiting plate 501 and the inner wall of the bending wheel 2013 are in the same vertical plane. A fixing member 502 is arranged on one side of the limiting plate 501. The fixing member 502 includes a stretching spring 5021, a guiding chute 5022 and a clamping plate 5023. Guiding chutes 5022 are formed on the surface of the workbench 1. A clamping plate 5023 is arranged on one side of the limiting plate 501. The clamping plate 5023 is slidably matched with the guiding chute 5022. Stretching springs 5021 are fixed at the bottoms of the clamping plates 5023. One end of each stretching spring 5021 is fixedly connected to the inner wall of the guiding chute 5022.
[0031] During use, the clamping plate 5023 is pulled, and the condenser tube to be bent is inserted between the limiting plate 501 and the clamping plate 5023. Then, the clamping plate 5023 is released. Under the action of the stretching spring 5021, the clamping plate 5023 slides along the guiding chute 5022, and the condenser tube is quickly clamped and fixed, so as to realize the function that the bending device is convenient for fixing the condenser tube.
[0032] Working principle: During use, first, the clamping plate 5023 is pulled, and the condenser tube to be bent is inserted between the limiting plate 501 and the clamping plate 5023. Then, the clamping plate 5023 is released. Under the action of the stretching spring 5021, the clamping plate 5023 slides along the guiding chute 5022, and the condenser tube is quickly clamped and fixed, so as to realize the function that the bending device is convenient for fixing the condenser tube, thereby improving the convenience of the bending device during use.
[0033] At this time, the condenser tube is inserted between the bending wheel 2013 and the fixed half-wheel 202, and then the rotating frame 2011 is rotated, so that the rotating frame 2011 rotates along the arc-shaped chute 2012, and the condenser tube is bent 180 degrees along the fixed half-wheel 202.
[0034] Before bending, the positioning baffle 301 can be rotated upward so that the positioning baffle 301 does not affect the insertion of the condensate pipe into the bending mechanism 2. When one end of the condensate pipe is located inside the positioning baffle 301, the positioning baffle 301 can be lowered. Then, loosen the locking bolt 3024, and slide the reading slider 3022 so that the reading slider 3022 slides along the slideway 3021 to the specified scale line 3023. Then, tighten the locking bolt 3024 to fix the reading slider 3022. Then, pull one end of the condensate pipe to make it close to the positioning baffle 301, accurately position the position of the condensate pipe, and determine the accurate bending position, so as to realize the position positioning function of the bending device for the condensate pipe, thereby improving the accuracy of the bending device during use.
[0035] When it is necessary to replace condensate pipes of different sizes, the fastening stud 4023 can be loosened, and then the fixed half-wheel 202 can be removed. Since the condensate pipe is generally bent 180 degrees, the fixed half-wheel 202 is cylindrical. Then, place fixed half-wheels 202 with different diameters on one side of the central column 203, so that the fixed half-wheel 202 is sleeved on one side of the central column 203, and the insertion block 401 is inserted into the insertion frame 4021. Then, tighten the fastening stud 4023, and fix the insertion block 401 under the thread fit of the fastening stud 4023 and the threaded hole 4022, so as to realize the function of the bending device being convenient for replacing the fixed half-wheel 202, thereby improving the flexibility of the bending device during use, and finally completing the use work of the bending device.
[0036] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A bending device for producing refrigerator and air conditioner condenser tubes, comprising a workbench (1), characterized in that: The surface of the workbench (1) is provided with a bending mechanism (2), the bending mechanism (2) consisting of a bending assembly (201), a fixed half wheel (202) and a central column (203); one end of the surface of the workbench (1) is provided with a positioning mechanism (3), the interior of the positioning mechanism (3) includes a positioning baffle (301) and a positioning component (302); the surface of the workbench (1) is provided with a replacement mechanism (4), the replacement mechanism (4) consisting of an insert block (401) and a replacement component (402); the surface of the workbench (1) is provided with a fixing mechanism (5), the fixing mechanism (5) consisting of a limit plate (501) and a fixing component (502).
2. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 1 is characterized in that: A central column (203) is fixed on the surface of the workbench (1), the central axis of the central column (203) coincides with the central axis of the fixed half wheel (202), the fixed half wheel (202) is placed outside the central column (203), and a bending component (201) is arranged on the surface of the workbench (1).
3. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 2 is characterized in that: The bending assembly (201) is provided with a rotating frame (2011), an arc-shaped slide groove (2012) and a bending wheel (2013) inside. The surface of the workbench (1) is provided with an arc-shaped slide groove (2012). The center of the arc-shaped slide groove (2012) and the center of the center column (203) are on the same straight line. The inner side of the center column (203) is rotatably connected to the rotating frame (2011). The rotating frame (2011) and the arc-shaped slide groove (2012) are slidably matched with each other. The surface of the rotating frame (2011) is rotatably connected to the bending wheel (2013). The bending wheel (2013) is located on one side of the fixed half wheel (202).
4. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 1 is characterized in that: A positioning component (302) is provided at one end of the surface of the workbench (1), and a positioning baffle (301) is provided on the surface of the positioning component (302).
5. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 4 is characterized in that: A slideway (3021), a reading slider (3022), scale lines (3023) and a locking bolt (3024) are arranged inside the positioning baffle (301); a slideway (3021) is fixed to one end of the surface of the workbench (1); a scale line (3023) is inlaid on the surface of the slideway (3021); a reading slider (3022) is arranged inside the slideway (3021); the reading slider (3022) and the slideway (3021) are slidably matched with each other; the reading slider (3022) is rotatably connected to one end of the positioning baffle (301); a locking bolt (3024) is threadedly connected to the surface of the reading slider (3022); one end of the locking bolt (3024) passes through the reading slider (3022) and is pressed and fastened to the inner wall of the slideway (3021).
6. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 1, characterized in that: The insert blocks (401) are respectively fixed on one side of the fixed half wheel (202), and a replacement component (402) is provided on the surface of the workbench (1).
7. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 6, characterized in that: The interior of the replacement component (402) comprises an insert frame (4021), a threaded hole (4022) and a fastening stud (4023); the insert frames (4021) are fixed to both sides of the surface of the workbench (1); the insert frame (4021) and the insert block (401) are plugged into each other; a threaded hole (4022) is provided on one side of the insert block (401); a fastening stud (4023) is threadedly connected to one side of the insert frame (4021); one end of the fastening stud (4023) passes through the insert frame (4021) and is threadedly fastened to the threaded hole (4022).
8. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 1, characterized in that: A limit plate (501) is fixed on the surface of the workbench (1), the limit plate (501) is located on one side of the bending wheel (2013), the inner wall of one side of the limit plate (501) and the inner wall of the bending wheel (2013) are in the same vertical plane, and a fixing component (502) is provided on one side of the limit plate (501).
9. The bending device for producing refrigerator and air conditioner condenser tubes according to claim 8, characterized in that: The interior of the fixed component (502) includes an extension spring (5021), a guide slot (5022) and a clamping plate (5023); the surface of the workbench (1) is provided with a guide slot (5022); a clamping plate (5023) is provided on one side of the limit plate (501); the clamping plate (5023) and the guide slot (5022) are slidably matched with each other; the bottom of the clamping plate (5023) is fixed with an extension spring (5021); one end of the extension spring (5021) is fixedly connected to the inner wall of the guide slot (5022).