Plate forming press
By designing a loading mechanism on the plate press, using rings, elastic rubber pads and contact sensors to ensure accurate contact between the steel plate and the positioning components, the problem of inaccurate contact during the loading of the plate is solved and the quality of the pressing is improved.
Patent Information
- Application Number
- CN202421730631.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the loading process of steel sheets, existing plate presses are prone to inaccurate contact between the plate and the positioning components, which affects the quality of the press.
A feeding mechanism including feeding rollers, screws, adjustment plates, positioning columns, drive motors and contact sensors is designed. Through the cooperation of the ring and the elastic rubber pad, the accurate contact between the steel plate and the positioning components is ensured, and the contact situation is detected through the contact sensor.
It improves the accuracy of the feeding position of steel sheets, ensures accurate contact between the sheets and positioning components, and improves the processing quality of the steel sheet press.
Smart Images

Figure CN222985541U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet metal profiling, and specifically relates to a sheet metal profiling machine. Background Art
[0002] A steel structure pigsty is a pigsty built with a steel structure, mainly composed of a steel structure frame, walls, a roof, etc. It can bear large loads and has good load-bearing capacity. At the same time, it also has properties such as heat preservation, heat insulation, and sound insulation to prevent the smell in the pigsty from leaking out. Therefore, it is widely used in modern pig farming. When producing the steel sheets used in steel structure pigsties, a profiling machine is needed to press the sheets into a certain shape for convenient subsequent use of the steel sheets. In the prior art, because the weight of the steel sheets is large, it is inconvenient to load the sheets. Therefore, multiple loading rollers are provided at the loading position of the sheet metal profiling machine. Through the relative rotation of the rollers and the sheets, it is convenient to move the steel sheets. At the same time, in order to prevent the steel sheets from shifting, positioning components are also set to ensure the accurate loading position of the sheets. However, sometimes the sizes of the sheets to be profiled are different, and it is easy to have the situation where the sheets do not accurately contact the positioning components, which will affect the profiling quality of the steel sheets. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the existing defects, provide a sheet metal profiling machine, make the steel sheets accurately contact the positioning components, improve the accuracy of the loading position of the steel sheets, and ensure the processing quality of the sheet metal profiling machine, which can effectively solve the problems in the background art.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A sheet metal profiling machine, including a bracket and a loading mechanism;
[0005] Bracket: Sliders are respectively slidably connected in the chutes at the front and rear ends thereof. An upper profiling die is rotatably connected between the two sliders through a first rotating shaft. Electro-hydraulic push rods are respectively provided at the upper ends of the bracket, and the lower ends of the telescopic ends of the electro-hydraulic push rods are respectively fixedly connected to the sliders. Support blocks are respectively provided at the lower sides of the front and rear ends of the bracket. A lower profiling die is rotatably connected between the two support blocks through a second rotating shaft. A motor is provided at the rear end of the bracket, and the front end of the output shaft of the motor is fixedly connected to the second rotating shaft at the rear end of the support block. Feeding support plates are respectively provided at the right end of the bracket. A single-chip microcomputer is provided on the front surface of the front feeding support plate. The input end of the single-chip microcomputer is electrically connected to an external power supply. The input ends of the electro-hydraulic push rods and the motor are both electrically connected to the output end of the single-chip microcomputer;
[0006] Loading mechanism: It is arranged between the two feeding support plates. While ensuring the smooth movement of the steel sheets, it makes the steel sheets accurately contact the positioning components, improves the accuracy of the loading position of the steel sheets, and ensures the processing quality of the sheet metal profiling machine.
[0007] Further, the feeding mechanism includes feeding rollers, and the feeding rollers are respectively rotatably connected between two feeding support plates through the third rotating shaft. The feeding rollers are horizontally and equidistantly distributed, which is convenient for feeding steel plates.
[0008] Further, the feeding mechanism further includes a screw rod, an adjusting plate and positioning columns. The screw rod is respectively rotatably connected between two feeding support plates, and the adjusting plate is respectively threadedly connected between the two screw rods. The thread directions at the front and rear ends of the screw rod are opposite. Positioning columns are respectively arranged on the upper surface of the adjusting plate, and the positioning columns are respectively located between two adjacent feeding rollers to position the steel plates.
[0009] Further, the feeding mechanism further includes a driving motor. The driving motor is respectively arranged on the surface of the rear feeding support plate, and the front end of the output shaft of the driving motor is respectively fixedly connected with the screw rod. The input end of the driving motor is electrically connected to the output end of the single-chip microcomputer to provide power for the rotation of the screw rod.
[0010] Further, the positioning column includes a positioning support column. The positioning support columns are respectively arranged on the upper surface of the adjusting plate, and the positioning support columns are respectively located between two adjacent feeding rollers to position the front and rear positions of the steel plates.
[0011] Further, the positioning column further includes an elastic rubber pad and a ring. The elastic rubber pads are respectively rotatably connected to the outer arc surface of the positioning support column through bearings, and rings are arranged on the outer arc surfaces of the elastic rubber pads to reduce the friction force received by the movement of the steel plates.
[0012] Further, the positioning column further includes a contact sensor. The contact sensors are respectively arranged in the middle of the outer arc surface of the positioning support column, and the output end of the contact sensor is electrically connected to the input end of the single-chip microcomputer to detect whether the steel plates are in contact with the rings.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: This steel plate press has the following advantages:
[0014] Place the steel plates used in the production of steel structure pig houses on the surface of the loading rollers. Start the drive motor through the single-chip microcomputer so that the rings are all in contact with the steel plates. Limit the front and rear positions of the steel plates through the rings to prevent the offset of the loading position of the steel plates. When the rings are in contact with the steel plates, the steel plates exert a reaction force on the rings, causing the elastic rubber pads to deform and contact the detection ends of the contact sensors, ensuring the accuracy of the positioning of the steel plates. After the positioning is completed, push the steel plates. Through the relative rotation of the steel plates and the loading rollers, and the relative rotation of the rings and the steel plates, it is convenient to move the steel plates between the upper pressing die and the lower pressing die. Then start the electro-hydraulic push rod and the motor, make the upper pressing die and the lower pressing die rotate relatively, and at the same time apply pressure to the steel plates to press the steel plates into shape. While ensuring the smooth movement of the steel plates, make the steel plates accurately contact the positioning components, improve the accuracy of the loading position of the steel plates, and ensure the processing quality of the steel plate press. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present invention;
[0016] Figure 2 is a schematic structural diagram of the overall device of the present invention viewed from above;
[0017] Figure 3 is a schematic structural diagram of the positioning column of the present invention viewed from above in cross section;
[0018] Figure 4 is a schematic structural diagram of the positioning column of the present invention viewed from the side in cross section.
[0019] In the figure: 1 support, 2 slider, 3 upper pressing die, 4 electro-hydraulic push rod, 5 support block, 6 lower pressing die, 7 motor, 8 loading support plate, 9 loading mechanism, 91 loading roller, 92 screw rod, 93 adjusting plate, 94 positioning column, 941 positioning support column, 942 elastic rubber pad, 943 ring, 944 contact sensor, 95 drive motor, 10 single-chip microcomputer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-4 , this embodiment provides a technical solution: a plate press, including a support 1 and a loading mechanism 9;
[0022] Bracket 1: Sliders 2 are respectively and slidably connected in the chutes at the front and rear ends thereof, providing space for the movement of the mold. A upper pressing die 3 is rotatably connected between the two sliders 2 through a first rotating shaft. Electro-hydraulic push rods 4 are respectively arranged at the upper ends of the bracket 1. The lower ends of the telescopic ends of the electro-hydraulic push rods 4 are fixedly connected to the sliders 2. Support blocks 5 are respectively arranged on the lower sides of the front and rear ends of the bracket 1. A lower pressing die 6 is rotatably connected between the two support blocks 5 through a second rotating shaft. A motor 7 is arranged at the rear end of the bracket 1. The front end of the output shaft of the motor 7 is fixedly connected to the second rotating shaft at the rear end of the support block 5. Move the steel plate to between the upper pressing die 3 and the lower pressing die 6. Start the electro-hydraulic push rod 4. The telescopic end of the electro-hydraulic push rod 4 pushes the slider 2 downward. Under the support of the lower pressing die 6, apply pressure to the steel plate through the upper pressing die 3. At the same time, start the motor 7. The output shaft of the motor 7 drives the lower pressing die 6 to rotate. Utilize the frictional force between the steel plate, the upper pressing die 3 and the lower pressing die 6 to make the upper pressing die 3 and the lower pressing die 6 rotate relatively, driving the steel plate to move leftward, and at the same time press the steel plate into shape. Feeding support plates 8 are respectively arranged at the right end of the bracket 1, providing support for the setting of the feeding mechanism 9. A single-chip microcomputer 10 is arranged on the front surface of the front feeding support plate 8. The input end of the single-chip microcomputer 10 is electrically connected to an external power supply, controlling the start and stop of the whole device. The input ends of the electro-hydraulic push rod 4 and the motor 7 are both electrically connected to the output end of the single-chip microcomputer 10;
[0023] Loading mechanism 9: It is arranged between two loading support plates 8. The loading mechanism 9 includes loading rollers 91. The loading rollers 91 are respectively rotatably connected between the two loading support plates 8 through the third rotating shaft. The loading rollers 91 are horizontally and equally spaced to push the steel plates. Through the relative rotation between the steel plates and the loading rollers 91, it is convenient to move the steel plates to the profiling position. The loading mechanism 9 further includes a screw 92, an adjusting plate 93 and a positioning column 94. The screw 92 is respectively rotatably connected between the two loading support plates 8. An adjusting plate 93 is respectively threadedly connected between the two screws 92. The thread directions at the front and rear ends of the screw 92 are opposite. Positioning columns 94 are respectively arranged on the upper surface of the adjusting plate 93. The positioning columns 94 are respectively located between two adjacent loading rollers 91. When the screw 92 rotates, since one adjusting plate 93 is simultaneously threadedly connected to the two screws 92 and the thread directions at the front and rear ends of the screw 92 are opposite, while restricting the rotation of the adjusting plate 93, the two adjusting plates 93 are made to approach each other until the positioning columns 94 are all in contact with the steel plates, and the front and rear positions of the steel plates are restricted by the positioning columns 94 to prevent the deviation of the loading position of the steel plates. The loading mechanism 9 further includes a driving motor 95. The driving motor 95 is respectively arranged on the surface of the rear loading support plate 8. The front end of the output shaft of the driving motor 95 is fixedly connected to the screw 92. The input end of the driving motor 95 is electrically connected to the output end of the single-chip microcomputer 10 to provide power for the rotation of the screw 92. The positioning column 94 includes a positioning support column 941. The positioning support columns 941 are respectively arranged on the upper surface of the adjusting plate 93. The positioning support columns 941 are respectively located between two adjacent loading rollers 91 to restrict the front and rear positions of the steel plates. The positioning column 94 further includes an elastic rubber pad 942 and a circular ring 943. The elastic rubber pads 942 are respectively rotatably connected to the outer arc surface of the positioning support column 941 through bearings. Circular rings 943 are arranged on the outer arc surfaces of the elastic rubber pads 942. Through the relative rotation between the circular rings 943 and the steel plates, the friction force received during the movement of the steel plates is reduced. The positioning column 94 further includes a contact sensor 944. The contact sensors 944 are respectively arranged in the middle of the outer arc surface of the positioning support column 941. The output end of the contact sensor 944 is electrically connected to the input end of the single-chip microcomputer 10. After the circular ring 943 is in contact with the steel plate, the steel plate exerts a reaction force on the circular ring 943, causing the elastic rubber pad 942 to deform and contact the detection end of the contact sensor 944. The contact sensor 944 sends a signal to the single-chip microcomputer 10. By whether the contact sensor 944 sends a signal to the single-chip microcomputer 10, it is judged whether the circular ring 943 is accurately in contact with the steel plate to ensure the accuracy of the positioning of the steel plate.
[0024] The working principle of a sheet metal press provided by the present utility model is as follows: During the production of a steel structure pigsty, the steel sheet used in the production of the steel structure pigsty is placed on the surface of the loading roller 91. The driving motor 95 is started through the single-chip microcomputer 10. The output shaft of the driving motor 95 drives the screw 92 to rotate. Since an adjusting plate 93 is simultaneously threadedly connected to the two screws 92, and the thread directions at the front and rear ends of the screw 92 are opposite, while restricting the rotation of the adjusting plate 93, the two adjusting plates 93 are made to approach each other until the rings 943 are all in contact with the steel sheet. The front and rear positions of the steel sheet are restricted through the rings 943 to prevent the offset of the loading position of the steel sheet. When the rings 943 are in contact with the steel sheet, the steel sheet exerts a reaction force on the rings 943, causing the elastic rubber pad 942 to deform and contact the detection end of the contact sensor 944. The contact sensor 944 sends a signal to the single-chip microcomputer 10. By whether the contact sensor 944 sends a signal to the single-chip microcomputer 10, it is judged whether the rings 943 are accurately in contact with the steel sheet to ensure the accuracy of the positioning of the steel sheet. After the positioning is completed, the steel sheet is pushed. Through the relative rotation of the steel sheet and the loading roller 91, and the relative rotation of the rings 943 and the steel sheet, it is convenient to move the steel sheet between the upper pressing die 3 and the lower pressing die 6. Then, the electro-hydraulic push rod 4 is started. The telescopic end of the electro-hydraulic push rod 4 pushes the slider 2 downward. Under the support of the lower pressing die 6, pressure is exerted on the steel sheet through the upper pressing die 3. At the same time, the motor 7 is started. The output shaft of the motor 7 drives the lower pressing die 6 to rotate. By using the frictional force between the steel sheet, the upper pressing die 3 and the lower pressing die 6, the upper pressing die 3 and the lower pressing die 6 rotate relative to each other, driving the steel sheet to move leftward, and at the same time pressing the steel sheet into shape.
[0025] It should be noted that in the above embodiments, the single-chip microcomputer 10 disclosed can be a single-chip microcomputer of the AT89C4051 model. The electro-hydraulic push rod 4, the motor 7, the driving motor 95, and the contact sensor 944 can be freely configured according to the actual application scenario. The electro-hydraulic push rod 4 can be an electric hydraulic push rod of the DYTZ-C model. The motor 7 can be a motor of the 5IK40RGU-CF model. The driving motor 95 can be a stepping motor of the 3M57-42A model. The contact sensor 944 can be a contact sensor of the M109-RM model. The single-chip microcomputer 10 controls the electro-hydraulic push rod 4, the motor 7, the driving motor 95, and the contact sensor 944 to work using the commonly used methods in the existing technology.
[0026] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.
Claims
1. A sheet metal forming machine, characterized in that: It comprises a bracket (1) and a feeding mechanism (9); The bracket (1) is provided with a slider (2) in the slide grooves at the front and rear ends thereof, respectively; an upper pressing mold (3) is rotatably connected between the two sliders (2) via a first rotating shaft; an electro-hydraulic push rod (4) is provided at the upper end of the bracket (1); the lower ends of the telescopic ends of the electro-hydraulic push rod (4) are respectively fixedly connected to the slider (2); a support block (5) is provided at the lower side of the front and rear ends of the bracket (1); a lower pressing mold (6) is rotatably connected between the two support blocks (5) via a second rotating shaft; a motor (7) is provided at the rear end of the bracket (1); the front end of the output shaft of the motor (7) is fixedly connected to the second rotating shaft at the rear end of the support block (5); a loading support plate (8) is provided at the right end of the bracket (1); a single-chip microcomputer (10) is provided on the front surface of the loading support plate (8) at the front side; the input end of the single-chip microcomputer (10) is electrically connected to an external power supply; the input ends of the electro-hydraulic push rod (4) and the motor (7) are both electrically connected to the output end of the single-chip microcomputer (10); Feeding mechanism (9): arranged between the two feeding support plates (8).
2. A sheet metal forming machine according to claim 1, characterized in that: The feeding mechanism (9) comprises feeding rollers (91), and the feeding rollers (91) are respectively connected to two feeding support plates (8) through three rotating shafts, and the feeding rollers (91) are distributed at equal intervals in the transverse direction.
3. A sheet metal forming machine according to claim 2, characterized in that: The feeding mechanism (9) further comprises a screw rod (92), an adjustment plate (93) and a positioning column (94); the screw rod (92) is rotatably connected between the two feeding support plates (8); the adjustment plate (93) is threadedly connected between the two screw rods (92); the thread directions of the front and rear ends of the screw rod (92) are opposite; the upper surface of the adjustment plate (93) is provided with a positioning column (94); the positioning column (94) is located between two adjacent feeding rollers (91).
4. A sheet metal forming machine according to claim 3, characterized in that: The feeding mechanism (9) further comprises a driving motor (95), wherein the driving motor (95) is respectively arranged on the surface of the rear feeding support plate (8), the front end of the output shaft of the driving motor (95) is respectively fixedly connected to the screw rod (92), and the input end of the driving motor (95) is electrically connected to the output end of the single chip computer (10).
5. A sheet metal forming machine according to claim 3, characterized in that: The positioning column (94) comprises positioning pillars (941), and the positioning pillars (941) are respectively arranged on the upper surface of the adjustment plate (93), and the positioning pillars (941) are respectively located between two adjacent feeding rollers (91).
6. A sheet metal forming machine according to claim 5, characterized in that: The positioning column (94) further comprises an elastic rubber pad (942) and a circular ring (943); the elastic rubber pad (942) is rotatably connected to the outer arc surface of the positioning column (941) via a bearing; and the outer arc surface of the elastic rubber pad (942) is provided with a circular ring (943).
7. A sheet metal forming machine according to claim 6, characterized in that: The positioning column (94) further comprises a contact sensor (944), wherein the contact sensor (944) is respectively arranged at the middle of the outer arc surface of the positioning column (941), and the output end of the contact sensor (944) is electrically connected to the input end of the single chip computer (10).