Welding, bending and rounding machine

By setting up installation plates and slides on the columns of the welding round bending machine, and arranging the first screw holes along the rotation center at equal intervals on the slide, fastening bolts to lock the horizontal plate, the cylinder and welding gun are installed on the horizontal plate, the horizontal plate rotates along the slide to adjust the position of the welding gun, and the cylinder expands and adjusts the distance between the welding gun and the steel bar, the problem of difficulty in adjusting the position of the welding machine and the distance between the welding gun is difficult to adjust, and the accuracy of welding is improved.

CN222985567UActive Publication Date: 2025-06-17SINOHYDRO BUREAU 5
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421806266.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-17
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The position of the existing welding round bending machine is fixed, resulting in a limitation in the length of the steel bars. When facing steel bars of different diameters, the distance between the welding gun and the steel bars is difficult to accurately adjust, affecting the accuracy of welding.

Method used

A welding round bending machine is designed. By setting up a mounting plate and a slide on the column, and arranging the first screw holes along the rotation center on the slide, fastening bolts to lock the horizontal plate, the cylinder and welding gun are installed on the horizontal plate, the horizontal plate rotates along the slide to adjust the position of the welding gun, and the cylinder expands and retracts to adjust the distance between the welding gun and the steel bar.

Benefits of technology

Welding of steel bars of different lengths and diameters is achieved, improving the accuracy of welding and ensuring flexibility and stability of welding position.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222985567U_ABST
    Figure CN222985567U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of machining equipment, and particularly discloses a round welding and bending machine which comprises a base plate, a welding gun, a limiting piece used for fixing a reinforcing steel bar and a conveying frame used for conveying the reinforcing steel bar, a stand column is fixedly connected to the base plate, a motor is fixedly installed on the stand column, and a rotating disc is installed at the output end of the motor. An annular plate is fixed to the periphery of the edge of the rotating disc, a mounting plate is arranged on the stand column, a circular sliding way is arranged on the edge of the mounting plate, and the sliding way and the annular plate are arranged with the same rotating center. The sliding way is connected with a transverse plate rotating along the sliding way, an air cylinder is installed on the transverse plate, the welding gun is installed at the output end of the air cylinder, and the welding gun is aligned with the annular plate. And a locking piece for locking the rotation of the transverse plate is arranged on the mounting plate. And the welding position and the length of the welding gun are adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of machining equipment, and particularly relates to a welding and bending machine for steel bars. Background Art

[0002] Bending steel bars, as a common steel structure in steel, has the characteristics of large pressure resistance, long support time, easy installation and not easy deformation, etc., so it is widely used in the fields of construction and industry. The welding and bending machine for steel bars is a device that integrates bending steel bars and welding steel bars. The welding and bending machine is provided with a rotatable turntable to bend the horizontal steel bars. After the steel bars are bent to the specified length, welding and assembly can be carried out. If the length is different after completion, a cutting mechanism needs to be used for cutting.

[0003] In most existing welding and bending machines for steel bars, the welding position is fixed at a certain place, resulting in limited length of the steel bars that the welding and bending machine can assemble. And when facing steel bars with different diameters, the distance between the welding torch and the steel bars needs to be adjusted independently. It is difficult to make the distance between the welding torch and the steel bars the same every time after independent adjustment of the welding torch, resulting in insufficient accuracy in subsequent welding. Content of the Utility Model

[0004] The utility model provides a welding and bending machine for steel bars to adjust the welding position of the welding and bending machine.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows:

[0006] A welding and bending machine for steel bars includes a base plate, a welding torch, a limiting member for fixing steel bars, and a conveying frame for conveying steel bars. A column is fixedly connected to the base plate, a motor is fixedly installed on the column, a turntable is installed on the output end of the motor, and an annular plate is fixed around the edge of the turntable. An installation plate is arranged on the column, a circular slideway is arranged on the edge of the installation plate, and the slideway and the annular plate are arranged with the same rotation center; the slideway is connected with a transverse plate that rotates along the slideway, a cylinder is installed on the transverse plate, the welding torch is installed on the output end of the cylinder, and the welding torch is aligned with the annular plate; a locking member for locking the rotation of the transverse plate is arranged on the installation plate.

[0007] Further, the locking member includes a plurality of first screw holes arranged on the installation plate. The first screw holes are arranged in an equally spaced annular arrangement around the rotation center of the slideway, and fastening bolts are arranged on the first screw holes to lock the transverse plate.

[0008] Further, the conveying frame includes a bracket housing. A vertical central groove and side grooves are arranged on the bracket housing, and a sleeve for conveying steel bars penetrates through the bracket housing horizontally; a moving block is slidably connected to the side groove, and the moving block is fixedly connected to the sleeve; a reinforcing bolt is installed on the moving block; an electric saw is installed on the bracket housing, and the electric saw is located in the outlet direction of the sleeve.

[0009] Furthermore, there are two side grooves and two moving blocks. The two side grooves are respectively arranged on the left and right sides of the central groove, and the two moving blocks are respectively fixedly installed on the left and right ends of the sleeve.

[0010] Furthermore, a support rod is fixedly installed on the substrate. The upper end of the support rod is slidably sleeved with an insertion cylinder. The upper end of the insertion cylinder is fixedly installed at the bottom of the support shell. The support rod is provided with a plurality of equally spaced second screw holes in the vertical direction, and a positioning bolt is installed on the insertion cylinder for locking the second screw holes.

[0011] Furthermore, the limiting member includes two limiting tubes provided on the annular plate for the steel bars to pass through. The axial direction of the limiting tube is the same as the tangent line of the limiting tube at the annular plate. The distances of the two limiting tubes from the center of the turntable are equal and are spaced at a certain angle; a push block is arranged on the side close to the inside of the turntable in the limiting tube, and the push block fits the steel bar; the push block is connected with a lead screw, and the turntable is provided with a thread, and the lead screw passes through the turntable and is threadedly connected; the moving directions of the lead screw and the push block are perpendicular to the axial direction of the limiting tube for pressing the steel bar in the limiting tube.

[0012] Furthermore, two adjusting grooves are provided on the turntable, and the positions of the adjusting grooves correspond to the positions of the limiting tubes. One end of the lead screw away from the push block is fixedly connected with a slider, and the slider is slidably connected in the adjusting groove.

[0013] Furthermore, scale lines are provided on the adjusting groove, and the scale lines are arranged along the moving direction of the lead screw.

[0014] Compared with the prior art, the present utility model has the following advantages and beneficial effects:

[0015] By arranging a mounting plate and a slideway on the column, and arranging a cross plate that rotates along the slideway on the slideway, and installing the air cylinder and the welding torch on the cross plate. When the steel bars are in different welding positions, the position of the welding torch on the turntable can be adjusted by rotating the cross plate, and steel bars of different lengths can be welded; and the welding torch is installed on the air cylinder, and the distance between the welding torch and the steel bar can be adjusted by telescoping the air cylinder, thereby improving the welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structure diagram of the present utility model.

[0017] Figure 2 is Figure 1 the enlarged view A of

[0018] Figure 3 is the partial structure diagram of the conveying rack.

[0019] Figure 4 is the top view of the cross plate.

[0020] The interpretations of the reference numerals in the figure are as follows: 1 - base plate, 2 - column, 3 - turntable, 4 - annular plate, 5 - cross plate, 6 - cylinder, 7 - main body of the welding machine, 8 - steel bar, 9 - slideway, 10 - mounting plate, 11 - first screw hole, 12 - motor, 13 - fastening bolt, 14 - bracket housing, 15 - central groove, 16 - pipe sleeve, 17 - electric saw, 18 - side groove, 19 - insertion cylinder, 20 - support rod, 21 - second screw hole, 22 - positioning bolt, 23 - limiting pipe, 24 - push block, 25 - lead screw, 26 - adjusting groove, 27 - slider, 28 - scale line, 29 - moving block, 30 - reinforcing bolt, 31 - welding torch. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention, so as to have a further understanding of the concept of the present invention, the technical problems to be solved, the technical features constituting the technical solutions, and the technical effects brought about.

[0022] As Figure 1 , Figure 4 shown, a welding and bending machine includes a base plate 1, a welding torch 31, a limiting member for fixing the steel bar 8, and a conveying frame for conveying the steel bar 8. A column 2 is fixedly connected to the base plate 1, a motor 12 is fixedly installed on the column 2, a turntable 3 is installed on the output end of the motor 12, an annular plate 4 is fixed on the edge of the turntable 3 for one week, an installation plate 10 is arranged on the column 2, a circular slideway 9 is arranged on the edge of the installation plate 10, and the slideway 9 and the annular plate 4 are arranged with the same rotation center; the slideway 9 is connected with a cross plate 5 rotating along the slideway 9, a cylinder 6 is installed on the cross plate 5, the welding torch 31 is installed on the output end of the cylinder 6, and the welding torch 31 is aligned with the annular plate 4; a locking member for locking the rotation of the cross plate 5 is arranged on the installation plate 10.

[0023] In the existing welding and bending machines, the steel bar 8 is clamped on the limiting member of the welding and bending machine, and the steel bar 8 is bent by rotating the turntable 3. After the rear end of the bent steel bar 8 contacts the front end of the next steel bar 8, the welding machine of the welding and bending machine is used to weld the end of the steel bar 8. The current problem is that the position of the welding machine is fixed, and the length of the assembled steel bar 8 is limited, and only steel bars 8 of a specific length can be assembled.

[0024] The improvement of the present invention lies in that: a circular slideway 9 is arranged on the installation plate 10, the slideway 9 is connected with a cross plate 5 rotating along the slideway 9, and the welding torch 31 is installed on the cross plate 5 through the cylinder 6. The cross plate 5 can rotate along the slideway 9, so as to adjust the position aligned by the welding torch 31, and is fixed by the locking member, so that steel bars 8 of different lengths can be welded on the welding and bending machine. Moreover, the welding torch 31 is installed on the cylinder 6, and the distance between the welding torch 31 and the steel bar 8 can be adjusted by telescoping the cylinder 6, thereby improving the welding accuracy.

[0025] Further, the locking member includes a plurality of first screw holes 11 provided on the mounting plate 10. The first screw holes 11 are arranged in an equidistant circular pattern around the rotation center of the slideway 9. A fastening bolt 13 is provided on the first screw hole 11 to lock the cross plate 5. When the cross plate 5 rotates to different positions along the slideway 9, the cross plate 5 can be fixed by inserting the fastening bolt 13 into the first screw hole 11 corresponding to the position of the cross plate 5.

[0026] As Figure 3 shown, further, the conveying frame includes a support housing 14. A vertical central groove 15 and side grooves 18 are provided on the support housing 14. A sleeve 16 for conveying steel bars is horizontally penetrated through the support housing 14. A moving block 29 is slidably connected to the side groove 18, and the moving block 29 is fixedly connected to the sleeve 16; a reinforcing bolt 30 is installed on the moving block 29; an electric saw 17 is installed on the support housing 14, and the electric saw 17 is located in the outlet direction of the sleeve 16. The conveying frame is a component for conveying the steel bar 8 into the welding and bending machine. The steel bars 8 transmitted from the rear have differences in height. According to the different heights of the steel bars 8, the height of the conveying part of the conveying frame needs to be adjusted. The sleeve 16 is used for sleeving the steel pipe to limit the steel bar 8, and the height of the sleeve 16 is adjusted according to the position of the moving block 29 on the side groove 18. After adjustment, the fixing is completed by using the reinforcing bolt 30, thereby completing the height adjustment of the steel bar 8.

[0027] Further, there are two side grooves 18 and moving blocks 29. The two side grooves 18 are respectively arranged on the left and right sides of the central groove 15, and the two moving blocks 29 are respectively fixedly installed on the left and right ends of the sleeve 16. Having two side grooves 18 and moving blocks 29 can increase the stability during the adjustment process.

[0028] Further, a support rod 20 is fixedly installed on the base plate 1. The upper end of the support rod 20 is slidably sleeved with a socket 19. The upper end of the socket 19 is fixedly installed at the bottom of the support housing 14. A plurality of equally spaced second screw holes 21 are provided on the support rod 20 in the vertical direction. A positioning bolt 22 is installed on the socket 19 for locking the second screw hole 21. The height adjustment range of the support rod 20 is relatively large. Compared with the fine adjustment of the moving block 29, the height adjustment of the support rod 20 is used for the overall height adjustment before use, and cooperates with the height adjustment of the sleeve 16 and the moving block 29 to complete the high-gradient and low-gradient adjustments.

[0029] As Figure 2As shown in the figure, further, the limiting member includes two limiting tubes 23 provided on the annular plate 4 for the steel bar 8 to pass through. The axial direction of the limiting tube 23 is the same as the tangent of the limiting tube at the annular plate 4. The distances of the two limiting tubes 23 from the center of the turntable 3 are equal and are spaced at a certain angle. On the side of the limiting tube 23 close to the inside of the turntable 3, a pushing block 24 is provided, and the pushing block 24 fits against the steel bar 8. The pushing block 24 is connected to a lead screw 25, and the turntable 3 is provided with threads, and the lead screw 25 passes through the turntable 3 and is threadedly connected. The moving directions of the lead screw 25 and the pushing block 24 are perpendicular to the axial direction of the limiting tube 23, and are used to press the steel bar 8 in the limiting tube 23. Conventional welding and bending machines all require a limiting member to limit the steel bar 8 to ensure the smooth progress of the bending of the steel bar 8. The limiting member of the present utility model is composed of a limiting tube 23 and a pushing block 24. The pushing block 24 is connected to a lead screw 25. By rotating the lead screw 25, the position of the pushing block 24 is adjusted, and then the steel bar 8 is pressed or released to complete the limitation of the steel bar 8.

[0030] Further, two adjusting grooves 26 are provided on the turntable 3, and the positions of the adjusting grooves 26 are correspondingly arranged at the positions of the limiting tubes 23. One end of the lead screw 25 away from the pushing block 24 is fixedly connected with a slider 27, and the slider 27 is slidably connected in the adjusting groove 26. After the adjusting groove 26 and the slider 27 are provided, the position of the lead screw 25 and the pushing block 24 can be adjusted by rotating the slider 27 at the adjusting groove 26, which is convenient for operation.

[0031] Further, scale lines 28 are provided on the adjusting groove 26, and the scale lines 28 are arranged along the moving direction of the lead screw 25. The limiting member includes two limiting tubes 23, and the steel bar 8 needs to be restricted at both positions. The best effect is achieved when the squeezing degrees of the pushing blocks 24 in the two limiting tubes 23 are the same. The scale lines 28 can be used to observe the squeezing degree of the pushing block 24, and then the steel bar 8 is locked to prevent it from shaking during bending or welding.

[0032] In the description of the present utility model, the terms "connection" and "fixation" may be fixed connection, processing and forming, welding, or mechanical connection. The specific meanings of the above terms in the present utility model should be understood according to the specific situation.

[0033] In the description of the present utility model, the terms "center", "upper", "lower", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A welding and round bending machine, comprising a base plate (1), a welding gun (31), a stopper for fixing a steel bar (8), and a conveying frame for conveying the steel bar (8), wherein a column (2) is fixedly connected to the base plate (1), a motor (12) is fixedly mounted on the column (2), a turntable (3) is mounted on the output end of the motor (12), and a ring plate (4) is fixed around the edge of the turntable (3), characterized in that: The column (2) is provided with a mounting plate (10), the edge of the mounting plate (10) is provided with a circular slideway (9), the slideway (9) and the annular plate (4) are arranged with the same rotation center; the slideway (9) is connected to a transverse plate (5) that rotates along the slideway (9), the transverse plate (5) is provided with a cylinder (6), the welding gun (31) is installed on the output end of the cylinder (6), and the welding gun (31) is aimed at the annular plate (4); the mounting plate (10) is provided with a locking member that locks the rotation of the transverse plate (5).

2. A round welding and bending machine according to claim 1, characterized in that: The locking member comprises a plurality of first screw holes (11) arranged on the mounting plate (10), the first screw holes (11) being arranged in a circle at equal intervals along the rotation center of the slideway (9), and the first screw holes (11) are provided with fastening bolts (13) for locking the transverse plate (5).

3. A round welding and bending machine according to claim 1, characterized in that: The conveying frame comprises a support shell (14), the support shell (14) is provided with a vertical central groove (15) and a side groove (18), and a pipe sleeve (16) for conveying steel bars (8) is horizontally penetrated through the support shell (14); a moving block (29) is slidably connected to the side groove (18), and the moving block (29) is fixedly connected to the pipe sleeve (16); a reinforcing bolt (30) is installed on the moving block (29); an electric saw (17) is installed on the support shell (14), and the electric saw (17) is located in the outlet direction of the pipe sleeve (16).

4. A round welding and bending machine according to claim 3, characterized in that: There are two side grooves (18) and two moving blocks (29), the two side grooves (18) are respectively arranged on the left and right sides of the central groove (15), and the two moving blocks (29) are respectively fixedly mounted on the left and right ends of the pipe sleeve (16).

5. The round welding and bending machine according to claim 3, characterized in that: A support rod (20) is fixedly mounted on the base plate (1), an insert tube (19) is slidably sleeved on the upper end of the support rod (20), the upper end of the insert tube (19) is fixedly mounted with the bottom of the bracket housing (14), a plurality of second screw holes (21) arranged at equal intervals are provided on the support rod (20) in the vertical direction, and a positioning bolt (22) is installed on the insert tube (19) for locking the second screw holes (21).

6. A round welding and bending machine according to claim 1, characterized in that: The limiting member comprises two limiting tubes (23) arranged on the annular plate (4) for the steel bars (8) to pass through, the axial direction of the limiting tube (23) being in the same direction as the tangent of the limiting tube (23) at the annular plate (4), the two limiting tubes (23) being equidistant from the center of the rotating disk (3) and spaced at a certain angle; a push block (24) is arranged on one side of the limiting tube (23) close to the inside of the rotating disk (3), the push block (24) being in contact with the steel bars (8); the push block (24) is connected to a screw rod (25), a thread is arranged inside the rotating disk (3), the screw rod (25) passes through the rotating disk (3) and is threadedly connected; the moving direction of the screw rod (25) and the push block (24) is perpendicular to the axial direction of the limiting tube (23), and is used to press the steel bars (8) in the limiting tube (23).

7. A round welding and bending machine according to claim 6, characterized in that: The rotating disk (3) is provided with two adjustment slots (26), the positions of the adjustment slots (26) being arranged corresponding to the positions of the limiting tubes (23), and one end of the screw rod (25) away from the push block (24) is fixedly connected with a sliding block (27), and the sliding block (27) is slidably connected in the adjustment slots (26).

8. A round welding and bending machine according to claim 7, characterized in that: The adjustment groove (26) is provided with a scale line (28), and the scale line (28) is arranged along the moving direction of the screw rod (25).