Elbow cutting and positioning tool for special-shaped pipe fitting of automobile beam
By designing an elbow cutting and positioning tool for automobile crossbeam special-shaped pipe fittings, the synergistic effect of oil cylinder and servo motor is used to solve the problem of unstable cutting and positioning of special-shaped elbows, achieving high-quality cutting effects and adapting to the processing needs of different specifications.
Patent Information
- Application Number
- CN202422182377.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The prior art has the risk of movement when cutting and positioning the special-shaped elbow of automobile beams, resulting in cutting deviations and affecting quality.
An elbow cutting and positioning tool including a base plate, a vertical plate, a load table, a stud, a support ring, a cylinder and a servo motor is designed. Through the synergy between the oil cylinder and a servo motor, stable positioning and clamping of the special-shaped elbow is achieved.
It realizes stable positioning and firm clamping of special-shaped pipe fittings and special-shaped elbows, improves cutting stability and quality, and can adapt to processing needs of different specifications.
Smart Images

Figure CN222985817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile crossbeam processing, in particular to an elbow cutting positioning tooling for special-shaped pipe fittings of automobile crossbeams. Background Technique
[0002] An automobile anti-collision crossbeam is a device used to absorb collision energy when the vehicle is impacted. It can effectively absorb collision energy when the vehicle undergoes a low-speed collision and minimize the damage to the vehicle body longitudinal beam caused by the impact force. Currently, the automobile anti-collision crossbeam is formed by welding multiple parts, including multiple special-shaped pipe fittings and special-shaped elbows.
[0003] Currently, when cutting special-shaped pipe fittings and special-shaped elbows, it is necessary to position them at the corresponding processing positions to ensure their quick and stable support. However, the current method has a risk of movement when clamping and positioning the special-shaped elbows, which is likely to cause deviation during cutting and result in a decline in quality. Therefore, we propose an elbow cutting positioning tooling for special-shaped pipe fittings of automobile crossbeams to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose an elbow cutting positioning tooling for special-shaped pipe fittings of automobile crossbeams.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An elbow cutting positioning tooling for special-shaped pipe fittings of automobile crossbeams includes a bottom plate. One side of the upper end of the bottom plate is fixedly provided with a vertical plate, and one side of the upper end of the bottom plate is fixedly provided with a bearing platform. Two stud bolts are detachably connected to the bearing platform, and a support ring is fixedly arranged at the upper end of the stud bolts. The other side of the upper end of the bottom plate is fixedly provided with two mounting blocks. An oil cylinder is installed on one of the mounting blocks, and two guide rods are fixedly arranged between the two mounting blocks. A moving block is sleeved on the guide rods, and a horizontal plate is fixedly arranged at the upper end of the moving block. The end of the piston rod of the oil cylinder is fixedly connected to one side of the horizontal plate. A horizontal moving mechanism is arranged on the upper end of the horizontal plate. A mounting block is installed on the horizontal moving mechanism, and a support column is fixedly arranged on one side of the mounting block. A plurality of fixing blocks are arranged on the opposite sides of the support column and the vertical plate. Two of the fixing blocks are fixedly arranged on one side of the vertical plate, and one of the fixing blocks is fixedly arranged on one side of the support column. An installation frame is fixedly arranged on one side of the fixing block, and four clamping wheels are rotatably connected to the installation frame.
[0007] Preferably, the lateral movement mechanism includes motor mounting brackets and connecting plates fixed to both sides of the upper end of the cross plate. Two guide rails are fixed between the motor mounting brackets and the connecting plates. A servo motor is mounted on the motor mounting brackets. The end of the output shaft of the servo motor is connected to a screw through a coupling. One end of the screw is rotatably connected to one side of the connecting plate. Sliders are mounted on the guide rails, and the upper ends of the two sliders are jointly fixed to the lower end of the mounting block. A connecting block is fixed to the lower end of the mounting block, and the connecting block is threadedly sleeved on the screw.
[0008] Preferably, a plurality of threaded blind holes are equidistantly arranged on the bearing table, and the stud is threadedly screwed into the threaded blind holes.
[0009] Preferably, a rubber layer is coated on the side wall of the clamping wheel for one week.
[0010] Preferably, the support ring is made of stainless steel.
[0011] Preferably, cushion blocks are fixed to the four corners of the lower end of the bearing table, and the cushion blocks are fixed to the upper end of the bottom plate.
[0012] In the present utility model, when it is necessary to cut special-shaped pipe fittings and special-shaped elbows, assume them on two support rings, make one end thereof abut against a plurality of clamping wheels on one side of the fixed block, and then the oil cylinder drives the cross plate and the moving block to move through the telescopic movement of the piston rod, and then drives the clamping wheels on the support column to clamp on the other side of the special-shaped pipe fittings and special-shaped elbows, so as to achieve sufficient clamping on both sides, and ensure the stability and sufficiency of clamping among the three groups of clamping wheels. When encountering pipe fittings and elbows of different specifications, the stud can be screwed into the corresponding threaded blind holes to adjust the position of the support ring. The servo motor drives the screw to rotate through the rotation of the output shaft, and then drives the connecting block to move. As the connecting block moves, the mounting block moves, so as to achieve the adjustment of the clamping position.
[0013] The present utility model can not only achieve stable positioning and installation during the cutting of special-shaped pipe fittings and special-shaped elbows, but also ensure the firmness of its installation and the sufficiency of clamping, improve the stability and firmness of cutting. In addition, the clamping position and the support range can be adjusted according to different specifications of special-shaped pipe fittings and special-shaped elbows, fully adapting to different processing requirements, and improving the adaptability and application range. Description of the Drawings
[0014] Figure 1 is the structural diagram of the present utility model;
[0015] Figure 2 is the structural diagram of the stud setting of the present utility model;
[0016] Figure 3 is the structural diagram of the mounting frame and the clamping wheel setting of the present utility model;
[0017] Figure 4 This is the structural diagram of the lateral movement mechanism of the present utility model;
[0018] Figure 5 This is the structural diagram of the elbow clamping of the present utility model.
[0019] In the figure: 1 support ring, 2 mounting bracket, 3 clamping wheel, 4 fixed block, 5 vertical plate, 6 bearing platform, 7 stud, 8 bottom plate, 9 guide rod, 10 guide rail, 11 moving block, 12 oil cylinder, 13 slider, 14 servo motor, 15 mounting block, 16 support column, 17 motor mounting seat, 18 screw rod, 19 cross plate, 20 connecting plate, 21 blind threaded hole. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0021] Referring to Figures 1-5 , a bending cutting and positioning tooling for special-shaped pipe fittings of automotive crossbeams, including a bottom plate 8. One side of the upper end of the bottom plate 8 is fixedly provided with a vertical plate 5, and one side of the upper end of the bottom plate 8 is fixedly provided with a bearing platform 6. Four corners of the lower end of the bearing platform 6 are fixedly provided with cushion blocks, and the cushion blocks are fixed on the upper end of the bottom plate 8 to stably support the bearing platform 6;
[0022] Two studs 7 are detachably connected to the bearing platform 6. The upper end of the stud 7 is fixedly provided with a support ring 1. A plurality of blind threaded holes 21 are equidistantly arranged on the bearing platform 6. The stud 7 is screwed into the blind threaded hole 21. The stud 7 can be screwed into the corresponding blind threaded hole 21 as needed to meet the bearing requirements for different specifications of components;
[0023] On the other side of the upper end of the bottom plate 8, two mounting blocks are fixedly provided. An oil cylinder 12 is mounted on one of the mounting blocks. Two guide rods 9 are fixedly provided between the two mounting blocks. A moving block 11 is sleeved on the guide rod 9. The upper end of the moving block 11 is fixedly provided with a cross plate 19. The end of the piston rod of the oil cylinder 12 is fixed on one side of the cross plate 19. The position of the cross plate 19 is moved by the telescopic movement of the piston rod of the oil cylinder 12, so as to realize the movement of the overall upper structure, ensure the sufficiency of clamping, and in addition, the clamping position can be changed as needed;
[0024] The upper end of the horizontal plate 19 is provided with a horizontal movement mechanism. The horizontal movement mechanism includes motor mounting brackets 17 and connecting plates 20 fixed on both sides of the upper end of the horizontal plate 19. Two guide rails 10 are fixed between the motor mounting brackets 17 and the connecting plates 20. A servo motor 14 is installed on the motor mounting brackets 17. The end of the output shaft of the servo motor 14 is connected with a screw rod 18 through a coupling. One end of the screw rod 18 is rotatably connected to one side of the connecting plate 20. Sliders 13 are installed on the guide rails 10. The upper ends of the two sliders 13 are jointly fixed to the lower end of the mounting block 15. A connecting block is fixed to the lower end of the mounting block 15. The connecting block is threadedly sleeved on the screw rod 18, which can realize the precise adjustment of the clamping position and ensure the stability and sufficiency of clamping.
[0025] A mounting block 15 is installed on the horizontal movement mechanism. A support column 16 is fixed to one side of the mounting block 15. A plurality of fixing blocks 4 are provided on the opposite sides of the support column 16 and the vertical plate 5. Two of the fixing blocks 4 are fixed to one side of the vertical plate 5. One of the fixing blocks 4 is fixed to one side of the support column 16. A mounting frame 2 is fixed to one side of the fixing block 4. Four clamping wheels 3 are rotatably connected to the mounting frame 2. A rubber layer is coated on the side wall of the circumference of the clamping wheels 3. The support ring 1 is made of stainless steel material to improve the strength and firmness of the support.
[0026] In the present utility model, when it is necessary to cut special-shaped pipe fittings and special-shaped elbows, they are assumed on the two support rings 1, and one end of them abuts against the plurality of clamping wheels 3 on one side of the fixing block 4. Then, the oil cylinder 12 drives the horizontal plate 19 and the moving block 11 to move through the telescopic movement of the piston rod, and then drives the clamping wheels 3 on the support column 16 to clamp on the other side of the special-shaped pipe fittings and special-shaped elbows, realizing sufficient clamping on both sides, and ensuring the stability and sufficiency of clamping among the three groups of clamping wheels 3. When encountering pipe fittings and elbows of different specifications, the support ring 1 can be adjusted by screwing the stud 7 into the corresponding threaded blind hole 21. The servo motor 14 drives the screw rod 18 to rotate through the rotation of the output shaft, and then drives the connecting block to move. As the connecting block moves, the mounting block 15 is driven to move, thereby realizing the adjustment of the clamping position.
[0027] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.
Claims
1. A tool for cutting and positioning elbows of special-shaped pipes of automobile cross beams, comprising a bottom plate (8), characterized in that: A vertical plate (5) is fixed to one side of the upper end of the base plate (8); a bearing platform (6) is fixed to one side of the upper end of the base plate (8); two studs (7) are detachably connected to the bearing platform (6); a support ring (1) is fixed to the upper end of the studs (7); two mounting blocks are fixed to the other side of the upper end of the base plate (8); a cylinder (12) is mounted on one of the mounting blocks; two guide rods (9) are fixed between the two mounting blocks; a moving block (11) is sleeved on the guide rod (9); a horizontal plate (19) is fixed to the upper end of the moving block (11); a piston rod of the cylinder (12) The end is fixed to one side of a transverse plate (19); a transverse moving mechanism is provided at the upper end of the transverse plate (19); a mounting block (15) is mounted on the transverse moving mechanism; a support column (16) is fixed to one side of the mounting block (15); a plurality of fixing blocks (4) are provided on opposite sides of the support column (16) and the vertical plate (5); two fixing blocks (4) are fixed to one side of the vertical plate (5); one of the fixing blocks (4) is fixed to one side of the support column (16); a mounting frame (2) is fixed to one side of the fixing block (4); and four clamping wheels (3) are rotatably connected to the mounting frame (2).
2. The elbow cutting and positioning tool for automobile cross beam special-shaped pipe fittings according to claim 1, characterized in that: The lateral movement mechanism comprises a motor mounting support (17) and a connecting plate (20) fixed on both sides of the upper end of the transverse plate (19); two guide rails (10) are fixed between the motor mounting support (17) and the connecting plate (20); a servo motor (14) is mounted on the motor mounting support (17); the end of the output shaft of the servo motor (14) is connected to a screw rod (18) via a coupling; one end of the screw rod (18) is rotatably connected to one side of the connecting plate (20); a slider (13) is mounted on the guide rail (10); the upper ends of the two sliders (13) are fixed together to the lower end of the mounting block (15); a connecting block is fixed to the lower end of the mounting block (15); the connecting block is threadedly sleeved on the screw rod (18).
3. The elbow cutting and positioning tool for automobile cross beam special-shaped pipe fittings according to claim 1, characterized in that: The bearing platform (6) is provided with a plurality of threaded blind holes (21) at equal intervals, and the studs (7) are threadedly screwed into the threaded blind holes (21).
4. The elbow cutting and positioning tool for automobile cross beam special-shaped pipe fittings according to claim 1, characterized in that: A rubber layer is coated on one side wall of the clamping wheel (3).
5. The elbow cutting and positioning tool for automobile cross beam special-shaped pipe fittings according to claim 1, characterized in that: The support ring (1) is made of stainless steel.
6. The elbow cutting and positioning tool for automobile cross beam special-shaped pipe fittings according to claim 1, characterized in that: Pads are fixed at the four corners of the lower end of the support platform (6), and the pads are fixed to the upper end of the bottom plate (8).