Automatic cap sleeving device

By designing an automatic cap set device, using components such as clamping cylinders, limiting cylinders, mobile cylinders and vacuum suction cups, the problem of low efficiency of artificial cap sets is solved, and an automated set is realized, and product quality is improved.

CN222986135UActive Publication Date: 2025-06-17陕西勇拓机械科技有限公司
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Patent Information

Application Number
CN202421814751.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-17
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the protective cap of the steel threaded port cover, the artificial cover is inefficient, resulting in finger pain and the protective cap falling off, affecting product quality.

Method used

An automatic cap set device is designed, including a bracket and set assembly. It uses components such as clamping cylinders, limiting cylinders, mobile cylinders and vacuum suction cups to automatically complete the clamping, positioning and propulsion of the cap to ensure a smooth set of the cap.

Benefits of technology

Through the automatic hat-covering device, the efficiency of hat-covering is significantly improved, the time and labor intensity of manual operation are reduced, the hat-stabilizing suit is ensured, and the product quality is improved.

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Abstract

The utility model provides an automatic cap sheathing device, which belongs to the technical field of cap sheathing machines and comprises a support, a sheathing component is arranged at the top of the support and comprises a support frame, a limit cylinder, a movable cylinder and a rack hole, a clamping cylinder is arranged between structural frames of the support frame, an up-down linear guide rail component is arranged at the front part of the support frame, and the rack hole is arranged on the support frame. The vertical linear guide rail assembly is movably provided with a vertical moving block, the limiting air cylinder is arranged at the top of the supporting frame, a limiting plate located on the supporting frame is arranged at the output end of the limiting air cylinder, the moving air cylinder is arranged on one side of the back of the supporting frame, the rack hole is formed in the side surface of the supporting frame, and symmetrical racks are arranged on the inner ring of the rack hole. And a gear is arranged between the symmetrical racks. And by arranging the vibration disc, the caps are automatically sorted through vibration, the time for manually sorting and selecting the caps one by one is shortened, the caps can be rapidly arranged in order through vibration sorting, and the sleeving speed is greatly increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of cap machines, in particular to an automatic cap sleeving device. Background Art

[0002] A steel pipe cap refers to a pipe fitting welded to the pipe end or installed on the external thread of the pipe end to block the pipe. It can be divided into carbon steel pipe caps, alloy steel pipe caps, and stainless steel pipe caps according to the material. The steel pipe cap is used to close the pipeline, and its function is the same as that of a pipe plug, and it is similar to the form of a blind plate. However, the blind plate is a detachable plug, while the welded pipe cap is not detachable. The pipe cap includes the design of convex pipe caps, conical shells, reducing sections, flat covers, and constricted openings.

[0003] During the process of sleeving a protective cap on the threaded port of a steel bar, the manual sleeving efficiency is very low. And once sleeved for a long time, the fingers will ache, and finally the protective cap may not be sleeved in. A slight movement will cause the protective cap to fall off, affecting the product quality. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides an automatic cap sleeving device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is implemented as follows:

[0006] The utility model provides an automatic cap sleeving device, including a bracket. A sleeving assembly is provided at the top of the bracket. The sleeving assembly includes:

[0007] A support frame. A clamping cylinder is provided between the structural frames of the support frame. An up-and-down linear guide rail assembly is provided at the front of the support frame, and an up-and-down moving block is movably arranged on the up-and-down linear guide rail assembly.

[0008] A limit cylinder. The limit cylinder is provided at the top of the support frame, and a limit plate is arranged at the output end of the limit cylinder.

[0009] A moving cylinder. The moving cylinder is arranged on one side of the back of the support frame.

[0010] A rack hole. The rack hole is opened on the side surface of the support frame. Symmetric racks are arranged on the inner circle of the rack hole, and a gear is arranged between the symmetric racks.

[0011] In an embodiment of the utility model, the center plate is located at the side of the support frame, and the gear is movably arranged on the center plate.

[0012] In an embodiment of the utility model, a horizontal linear guide rail assembly is provided on the bracket, and a horizontal moving block located on the support frame is movably arranged on the horizontal linear guide rail assembly.

[0013] In an embodiment of the present utility model, a suction cup up-down cylinder is provided on the lateral moving block, and a vacuum valve is provided at the output end of the suction cup up-down cylinder.

[0014] In an embodiment of the present utility model, an up-down connecting rod is provided on the vacuum valve, and a vacuum suction cup is provided at the bottom of the up-down connecting rod.

[0015] In an embodiment of the present utility model, a clamping block is provided at the output end of the clamping cylinder, and a clamping groove adapted to the shape of the clamping block is provided on the support frame.

[0016] In an embodiment of the present utility model, a cap placement groove is provided on one side of the bracket, and the cap placement groove is located on one side of the output end of the moving cylinder.

[0017] In an embodiment of the present utility model, a cap pushing cylinder is provided on one side of the groove body of the cap placement groove, the output end of the cap pushing cylinder penetrates to the inside of the cap placement groove, an adjusting wheel support is provided on the side of the bracket, and a vibrating disk is provided on one side of the bracket.

[0018] The automatic cap-sleeving device provided by the present utility model has the following beneficial effects:

[0019] 1. By providing a sleeving assembly, a protective cap is sleeved on the port of the steel bar wire to wrap the port of the steel bar, preventing the port of the steel bar from being damaged during transportation. The port of the steel bar is a relatively fragile part. Putting on the protective cap can effectively avoid port deformation, wear or cracking caused by collision, friction, etc. during transportation. A complete steel bar port can ensure smooth connection and installation during the construction process and will not delay the construction progress due to port problems.

[0020] 2. By providing a vibrating disk, the hats are automatically sorted by vibration, reducing the time for manual sorting and selection one by one. For example, originally workers may need to spend a lot of time looking for suitable hats in a pile of messy hats for sleeving, while vibration sorting can quickly arrange the hats neatly, greatly accelerating the sleeving speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0022] Figure 1 It is a front perspective view provided by the embodiment of the present utility model;

[0023] Figure 2Rear perspective view provided by the embodiment of the present utility model;

[0024] Figure 3 Side view provided by the embodiment of the present utility model;

[0025] Figure 4 Top view provided by the embodiment of the present utility model.

[0026] In the figure: 1. Bracket; 101. Cap placement groove; 102. Cap propulsion cylinder; 103. Adjusting wheel support; 104. Limiting plate; 105. Horizontal linear guide rail assembly; 106. Vibration disk; 2. Sleeve assembly; 201. Support frame; 202. Clamping cylinder; 2021. Clamping block; 2022. Clamping groove; 203. Limiting cylinder; 204. Horizontal moving block; 2041. Vertical linear guide rail assembly; 2042. Vertical moving block; 205. Suction cup vertical cylinder; 2051. Vacuum valve; 20511. Vacuum suction cup; 2052. Vertical connecting rod; 206. Moving cylinder; 207. Rack hole; 2071. Symmetric rack; 2072. Central plate; 2073. Gear. Detailed implementation manners

[0027] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment

[0029] Refer to Figures 1 - 4, this technical solution provides an automatic cap - sleeving device, which includes a bracket 1. At the top of the bracket 1, there is a sleeving assembly 2. The sleeving assembly 2 includes a support frame 201, a limit cylinder 203, a moving cylinder 206, and a rack hole 207. Between the structural frames of the support frame 201, there is a clamping cylinder 202. At the front of the support frame 201, there is an up - and - down linear guide rail assembly 2041. An up - and - down moving block 2042 is movably arranged on the up - and - down linear guide rail assembly 2041. The limit cylinder 203 is arranged at the top of the support frame 201, and the output end of the limit cylinder 203 is a limit plate 104. The moving cylinder 206 is arranged on one side of the back of the support frame 201. The rack hole 207 is opened on the side surface of the support frame 201. Inside the inner circle of the rack hole 207, there are symmetric racks 2071. Between the symmetric racks 2071, there is a gear 2073. The center plate 2072 is located at the side of the support frame 201. The gear 2073 is movably arranged on the center plate 2072. On the bracket 1, there is a horizontal linear guide rail assembly 105. A horizontal moving block 204 located on the support frame 201 is movably arranged on the horizontal linear guide rail assembly 105. On the horizontal moving block 204, there is a suction cup up - and - down cylinder 205. The output end of the suction cup up - and - down cylinder 205 is provided with a vacuum valve 2051. On the vacuum valve 2051, there is an up - and - down connecting rod 2052. At the bottom of the up - and - down connecting rod 2052, there is a vacuum suction cup 20511. The output end of the clamping cylinder 202 is provided with a clamping block 2021. On the support frame 201, there is a clamping groove 2022 whose shape is adapted to that of the clamping block 2021. When the clamping cylinder 202 is started, the clamping cylinder 202 drives the clamping block 2021 to move relatively, so that the clamping groove 2022 clamps the steel bar. When the limit cylinder 203 is started, the limit plate 104 moves down or up to position the steel bar. When the moving cylinder 206 is started, the horizontal linear guide rail assembly 105 moves back and forth. When the suction cup up - and - down cylinder 205 is started, the up - and - down moving block 2042 moves up and down on the up - and - down linear guide rail assembly 2041, thereby driving the vacuum suction cup 20511 to move up and down to complete the cap - taking of the vacuum suction cup 20511. When the cap - pushing cylinder 102 is started, the cap moves forward.

[0030] Refer to Figures 1 - 4, based on the same concept as the above-mentioned Embodiment 1, this embodiment also proposes that one side of the bracket 1 is provided with a cap placement groove 101. The cap placement groove 101 is located on one side of the output end of the moving cylinder 206. One side of the groove body of the cap placement groove 101 is provided with a cap propulsion cylinder 102. The output end of the cap propulsion cylinder 102 penetrates to the inside of the cap placement groove 101. An adjustment wheel support 103 is provided on the side of the bracket 1. A vibrating disk 106 is provided on one side of the bracket 1. Through vibration, the caps are automatically sorted, reducing the time for manual sorting and selection one by one. For example, originally, workers may need to spend a lot of time looking for suitable caps in a pile of messy caps for assembling sets, while the vibrating sorting can quickly arrange the caps neatly, greatly accelerating the assembling speed. Ordered caps are easier to conduct quality inspection and monitoring, and defective products can be detected and removed in a timely manner. If the caps are in a mess, caps with quality problems may be missed, affecting the final assembling effect. A stable and orderly supply of caps helps the smooth progress of the entire assembling process, reducing production interruptions or delays caused by cap chaos. Neatly arranged caps occupy less space, facilitating storage and management. In a limited working area, saving space can improve the utilization rate of the site, making the working environment cleaner and more orderly.

[0031] Specifically, the working process or principle of this automatic cap - sleeving device is as follows: Place the disordered cap components in the vibrating disk 106. The vibrating disk 106 arranges the caps linearly during continuous vibration. Start the clamping cylinder 202. The clamping cylinder 202 drives the clamping block 2021 to move relatively, so that the clamping groove 2022 clamps the steel bar. Start the limiting cylinder 203 to move the limiting plate 104 down or up to position the steel bar. Start the moving cylinder 206 to move the horizontal linear guide rail assembly 105 back and forth. Start the suction cup up - down cylinder 205 to move the up - down moving block 2042 up and down on the up - down linear guide rail assembly 2041, thereby driving the vacuum suction cup 20511 to move up and down to complete the cap - taking operation of the vacuum suction cup 20511. Start the cap propulsion cylinder 102 to make the cap move forward, and finally complete the cap - sleeving operation.

[0032] It should be noted that the vibrating disk 106 is a device or equipment existing in the prior art, or a device or equipment that can be realized by the prior art. Its power supply, specific composition and principle are clear to those skilled in the art, so it will not be elaborated in detail.

Claims

1. An automatic capping device, comprising a bracket (1), characterized in that: A set component (2) is provided on the top of the bracket (1), and the set component (2) comprises: A support frame (201), wherein a clamping cylinder (202) is provided between the structural frames of the support frame (201), an upper and lower linear guide rail assembly (2041) is provided at the front of the support frame (201), and an upper and lower moving block (2042) is movably provided on the upper and lower linear guide rail assembly (2041); A limit cylinder (203), wherein the limit cylinder (203) is arranged on the top of the support frame (201), and a limit plate (104) is arranged at the output end of the limit cylinder (203); A movable cylinder (206), wherein the movable cylinder (206) is arranged on one side of the back of the support frame (201); A rack hole (207), wherein the rack hole (207) is opened on the side surface of the support frame (201), a symmetrical rack (2071) is provided in the inner circle of the rack hole (207), and a gear (2073) is provided between the symmetrical racks (2071).

2. The automatic capping device according to claim 1, characterized in that: The center plate (2072) is located on the side of the support frame (201), and the gear (2073) is movably disposed on the center plate (2072).

3. The automatic capping device according to claim 1, characterized in that: The bracket (1) is provided with a transverse linear guide rail assembly (105), and the transverse linear guide rail assembly (105) is movably provided with a transverse moving block (204) located on the support frame (201).

4. The automatic capping device according to claim 3, characterized in that: The lateral moving block (204) is provided with a suction cup upper and lower cylinder (205), and the output end of the suction cup upper and lower cylinder (205) is provided with a vacuum valve (2051).

5. The automatic capping device according to claim 4, characterized in that: The vacuum valve (2051) is provided with an upper and lower connecting rod (2052), and a vacuum suction cup (20511) is provided at the bottom of the upper and lower connecting rod (2052).

6. The automatic capping device according to claim 5, characterized in that: The output end of the clamping cylinder (202) is provided with a clamping block (2021), and the support frame (201) is provided with a clamping groove (2022) that matches the shape of the clamping block (2021).

7. The automatic cap-fitting device according to claim 6, characterized in that: A cap placement groove (101) is provided on one side of the bracket (1), and the cap placement groove (101) is located on one side of the output end of the moving cylinder (206).

8. The automatic cap-fitting device according to claim 7, characterized in that: A cap pushing cylinder (102) is provided on one side of the cap placement groove (101), and an output end of the cap pushing cylinder (102) penetrates into the inner side of the cap placement groove (101). An adjusting wheel support (103) is provided on the side of the bracket (1), and a vibration plate (106) is provided on one side of the bracket (1).