Trimming device for magnesium alloy extrusion production
By designing a cutting device for extrusion production of magnesium alloy, the synergistic work of chain transmission roller conveyor, cutting motor, cutting wheel, guide limit group, chamfer assembly and vacuum cleaner assembly is solved, and the problem of magnesium alloy sheet needs to be manually corrected after extrusion is achieved, automatic cutting and chamfering treatment is achieved, and workers' safety and plate quality are improved.
Patent Information
- Application Number
- CN202422103785.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-29
AI Technical Summary
After extrusion, magnesium alloy sheets need to be manually corrected and deburred, which increases workers' labor intensity and reduces processing efficiency.
A cutting device for extrusion production of magnesium alloy is designed, including a chain transmission roller conveyor, cutting motor, cutting wheel, guide limit group, chamfer assembly and vacuuming assembly. Through the coordinated work of these components, automatic cutting, limit, chamfer and waste collection of magnesium alloy sheets is realized.
Automatic cutting and chamfering treatment of magnesium alloy sheets is realized, which improves workers' safety and the quality of magnesium alloy sheets, and reduces workers' labor intensity and processing time.
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Figure CN222986237U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of magnesium alloy extrusion, and specifically to a trimming device for magnesium alloy extrusion production. Background Art
[0002] Hot pressing of magnesium alloy is a process of pressing magnesium alloy materials at high temperatures. This process involves heating to a certain temperature to enable the magnesium alloy to be pressed into the desired shape through a mold in a plastic state. This method can improve the fluidity and forming accuracy of the material while reducing the stress generated during the processing.
[0003] After the magnesium alloy sheet is extruded, workers need to correct the edges and corners of the sheet, and the corrected sheet needs to be manually deburred by workers, which increases the labor intensity of workers and reduces the processing efficiency. Therefore, this application solves such problems through a trimming device for magnesium alloy extrusion production. Summary of the Invention
[0004] The technical problem to be solved by this application is to overcome the existing defects and provide a trimming device for magnesium alloy extrusion production, which can effectively solve the problems in the background art.
[0005] To achieve the above object, this application provides the following technical solution: A trimming device for magnesium alloy extrusion production, including a chain-driven roller conveyor. A first gantry is provided on the upper surface of the chain-driven roller conveyor. Second hydraulic cylinders are provided on both the front and rear sides of the first gantry. The telescopic ends of the second hydraulic cylinders penetrate the first gantry and are connected to an installation frame. A cutting motor is provided inside the installation frame. A cutting wheel is provided at the power output end of the cutting motor. A guiding and limiting group is provided on one side of the first gantry and is installed on the chain-driven roller conveyor. A second gantry is provided on the other side of the first gantry. The inside of the second gantry is connected to a third gantry through a lifting group. A bidirectional lead screw is rotatably connected inside the third gantry. One end of the bidirectional lead screw penetrates the third gantry and is connected to a servo motor. A chamfering component is connected to the outside of the bidirectional lead screw through a lead screw nut. A dust suction component is provided at one end of the chamfering component.
[0006] Further, the chamfering component mainly consists of a moving plate, a mounting seat, a housing, a chamfering motor, a driving bevel gear, a chamfering tool, and a driven bevel gear. The moving plate is connected to the bidirectional lead screw through a lead screw nut. A mounting seat is provided at the bottom of the moving plate. A housing is provided at the bottom of the mounting seat. Two driven bevel gears are rotatably connected inside the housing and are vertically meshed together. One end of the driven bevel gear extends out of the housing and is connected to the chamfering tool. One of the driven bevel gears is meshed with the driving bevel gear. One end of the driving bevel gear extends out of the housing and is connected to the chamfering motor.
[0007] Further, no less than three tool grooves are provided on the chamfering tool, and blades are installed in the tool grooves.
[0008] Further, the dust suction assembly mainly consists of a dust suction housing, a dust suction pipe, and an extension plate. The dust suction housing is installed on the chamfering assembly through the extension plate, and a dust suction pipe is provided at one end of the dust suction housing.
[0009] Further, mounting plates are provided at both the front and rear ends of the second gantry. A screw rod is rotatably connected to the mounting plate. A hand wheel is provided at one end of the screw rod, and the other end of the screw rod is connected to the roller mounting seat. A guiding roller is provided inside the roller mounting seat.
[0010] Further, the lifting group mainly consists of a third hydraulic cylinder and two second guide rods. The third hydraulic cylinder is provided on the upper surface of the second gantry, and the telescopic end of the third hydraulic cylinder is connected to the third gantry. Two second guide rods are provided on the upper surface of the third gantry, and the second guide rods are slidably connected to the second gantry.
[0011] Further, a first hydraulic cylinder is provided on the upper surface of the first gantry. The telescopic end of the first hydraulic cylinder penetrates through the first gantry and is connected to the connecting plate. Two first guide rods are provided on the upper surface of the connecting plate, and the first guide rods are slidably connected to the first gantry. The bottom of the connecting plate is connected to two pressing rollers through two pressing roller fixing plates.
[0012] Compared with the prior art: By providing two first hydraulic cylinders in this application, the positions of the two cutting wheels can be adjusted, so as to facilitate the cutting wheels to perform edge trimming on the magnesium alloy plate. And through the provision of two guiding and limiting groups, the magnesium alloy plate can be limited. Through the provision of the chamfering assembly, the chamfering treatment can be performed on the magnesium alloy plate after edge trimming, thereby preventing the plate with burrs from scratching the surface of workers or other plates, improving the safety of workers and the quality of the magnesium alloy plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the first structural schematic diagram of this application;
[0014] Figure 2 is the front sectional view of this application;
[0015] Figure 3 is Figure 2 the sectional view taken along A-A in
[0016] Figure 4 is Figure 2 the sectional view taken along B-B in
[0017] Figure 5 is Figure 4 the partial enlarged view of C in
[0018] Figure 6 is the second structural schematic diagram of this application;
[0019] Figure 7 is Figure 6 The partial enlarged view of D in
[0020] In the figure: 1 chain drive roller conveyor, 2 guide and limit group, 3 first gantry, 4 connecting plate, 5 pressure roller, 6 first hydraulic cylinder, 7 first guide rod, 8 second hydraulic cylinder, 9 mounting frame, 10 cutting motor, 11 cutting wheel, 12 mounting plate, 13 screw, 14 guide roller, 15 handwheel, 16 second gantry, 17 second guide rod, 18 third hydraulic cylinder, 19 third gantry, 20 bidirectional lead screw, 22 servo motor, 23 moving plate, 24 mounting seat, 25 housing, 26 chamfering motor, 27 driving bevel gear, 28 chamfering tool, 29 driven bevel gear, 30 blade, 31 dust suction housing, 32 dust suction pipe. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, hereinafter, the upper side of Figure 2 is described as the upper side). All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0022] Please refer to Figure 1-7 , the present application provides a technical solution for a trimming device for magnesium alloy extrusion production: a trimming device for magnesium alloy extrusion production, including a chain drive roller conveyor 1, and a first gantry 3 is arranged on the upper surface of the chain drive roller conveyor 1.
[0023] Specifically, the chain drive roller conveyor 1 is mainly composed of a bracket, a drive roller and a chain drive assembly.
[0024] Second hydraulic cylinders 8 are arranged on both the front and rear sides of the first gantry 3. The telescopic ends of the second hydraulic cylinders 8 penetrate through the first gantry 3 and are connected to the mounting frame 9. A cutting motor 10 is arranged inside the mounting frame 9, and a cutting wheel 11 is arranged at the power output end of the cutting motor 10.
[0025] Specifically, the second hydraulic cylinders 8 are fixed to the first gantry 3 by bolts. The second hydraulic cylinders 8 drive the mounting frame 9, the cutting motor 10 and the cutting wheel 11 to move, so as to adjust the distance between the cutting wheel 11 and the magnesium alloy plate.
[0026] A guide and limit group 2 is arranged on one side of the first gantry 3, and the guide and limit group 2 is installed on the chain drive roller conveyor 1. The guide and limit group 2 is mainly composed of a screw adjustment group and a guide roller group.
[0027] On the other side of the first gantry 3, there is a second gantry 16. Inside the second gantry 16, it is connected to a third gantry 19 through a lifting group. Inside the third gantry 19, a bidirectional lead screw 20 is rotatably connected. One end of the bidirectional lead screw 20 passes through the third gantry 19 and is connected to a servo motor 22. The outer side of the bidirectional lead screw 20 is connected to a chamfering component through a lead screw nut, and a dust suction component is arranged at one end of the chamfering component.
[0028] Specifically, through the settings of the servo motor 22 and the bidirectional lead screw 20, the distance between the two chamfering components can be adjusted, so as to facilitate the chamfering treatment of magnesium alloy plates with different widths. And through the setting of the dust suction component, the waste chips generated by chamfering can be collected.
[0029] More specifically, two bearing seats are arranged in the middle of the bidirectional lead screw 20.
[0030] Further, the chamfering component mainly consists of a moving plate 23, a mounting seat 24, a housing 25, a chamfering motor 26, a driving bevel gear 27, a chamfering tool 28 and a driven bevel gear 29. The moving plate 23 is connected to the bidirectional lead screw 20 through a lead screw nut. A mounting seat 24 is arranged at the bottom of the moving plate 23. A housing 25 is arranged at the bottom of the mounting seat 24. Two driven bevel gears 29 are rotatably connected inside the housing 25, and the two driven bevel gears 29 are vertically meshed together. One end of the driven bevel gear 29 extends out of the housing 25 and is connected to the chamfering tool 28. One of the driven bevel gears 29 is meshed with the driving bevel gear 27, and one end of the driving bevel gear 27 extends out of the housing 25 and is connected to the chamfering motor 26.
[0031] Specifically, the two chamfering tools 28 are in a V shape (after clockwise rotation). The chamfering motor 26 drives the driving bevel gear 27 to rotate, so that the driving bevel gear 27 drives the driven bevel gear 29 to rotate, and then the two chamfering tools 28 rotate to chamfer the magnesium alloy plate.
[0032] Further, not less than three tool grooves are opened on the chamfering tool 28, and blades 30 are installed in the tool grooves. With this setting, by replacing the blades 30, the need to replace the entire chamfering tool 28 is avoided, thus reducing the maintenance cost.
[0033] Further, the dust suction component mainly consists of a dust suction shell 31, a dust suction pipe 32 and an extension plate. The dust suction shell 31 is installed on the chamfering component through the extension plate, and a dust suction pipe 32 is arranged at one end of the dust suction shell 31.
[0034] Specifically, through the settings of the dust suction shell 31 and the dust suction pipe 32, and in cooperation with an external vacuum cleaner, the waste chips generated by chamfering can be collected.
[0035] Further, mounting plates 12 are provided at both the front and rear ends of the second gantry 16. A screw rod 13 is rotatably connected to the mounting plate 12. A handwheel 15 is provided at one end of the screw rod 13, and the other end of the screw rod 13 is connected to the roller mounting seat. A guide roller 14 is provided inside the roller mounting seat.
[0036] Specifically, by rotating the handwheel 15, the handwheel 15 drives the screw rod 13 to rotate, thereby adjusting the position of the guide roller 14, so as to facilitate the guide roller 14 to guide the trimmed magnesium alloy sheet.
[0037] Further, the lifting group mainly consists of a third hydraulic cylinder 18 and two second guide rods 19. The third hydraulic cylinder 18 is provided on the upper surface of the second gantry 16. The telescopic end of the third hydraulic cylinder 18 is connected to the third gantry 19. Two second guide rods 19 are provided on the upper surface of the third gantry 19, and the second guide rods 19 are slidably connected to the second gantry 16.
[0038] Specifically, through the setting of the third hydraulic cylinder 18, it can drive the third gantry 19, the servo motor 2222, the bidirectional lead screw 20 and the chamfering assembly to move up and down, so as to facilitate the chamfering assembly to chamfer the magnesium alloy sheet. The setting of the second guide rod 19 can ensure the stability of the movement of the third gantry.
[0039] Further, a first hydraulic cylinder 6 is provided on the upper surface of the first gantry 3. The telescopic end of the first hydraulic cylinder 6 penetrates through the first gantry 3 and is connected to the connecting plate 4. Two first guide rods 7 are provided on the upper surface of the connecting plate 4, and the first guide rods 7 are slidably connected to the first gantry 3. The bottom of the connecting plate 4 is connected to two pressure rollers 5 through two pressure roller fixing plates.
[0040] Specifically, through the setting of the pressure rollers 5, the pressure rollers 5 can cooperate with the drive rollers on the chain-driven roller conveyor 1 to fixedly drive the magnesium alloy sheet, so as to avoid safety accidents caused by the shaking of the magnesium alloy sheet during the trimming process. Through the setting of the first hydraulic cylinder 6, it can drive the connecting plate 4, the first guide rods 7 and the pressure rollers 5 to move up and down, so as to be applicable to magnesium alloy sheets of different thicknesses.
[0041] During use: First, adjust the position of the guide roller set in the guide and limit set 2 through two screw adjustment groups, so as to conduct preliminary guiding and positioning on the magnesium alloy sheet; Secondly, drive the mounting frame 9, the cutting motor 10 and the cutting wheel 11 to move through two second hydraulic cylinders 8, so as to adjust the distance between the two cutting wheels 11 and the magnesium alloy sheet; Subsequently, rotate the two handwheels 15 in sequence, drive the screw 13 to rotate by the handwheel 15, so as to adjust the position of the guide roller 14, so as to facilitate the guiding of the magnesium alloy sheet after trimming by the guide roller 14; Subsequently, drive the bidirectional lead screw 20 to rotate by the servo motor 22, so that the two moving plates 23 move along the bidirectional lead screw 20, so that the moving plate 23 drives the mounting seat 24, the housing 25, the chamfering motor 26, the driving bevel gear 27, the chamfering tool 28 and the driven bevel gear 29 to move to a suitable position, so as to facilitate the trimming process of the magnesium alloy sheet.
[0042] Subsequently, start the chain-driven roller conveyor, the cutting motor 10 and the chamfering motor 26. The chain-driven roller conveyor conveys the magnesium alloy sheet, and conducts preliminary guiding and positioning on the magnesium alloy sheet through the guide and limit set 2. The cutting motor 1 drives the cutting wheel 11 to rotate to trim the magnesium alloy sheet. Subsequently, through the guiding and positioning of the guide roller 14, the chamfering motor 26 drives the driving bevel gear 27 to rotate, so that the driving bevel gear 27 drives the driven bevel gear 29 to rotate, so that the two chamfering tools 28 rotate to chamfer the magnesium alloy sheet. The waste chips produced by chamfering are collected by the dust collection component.
[0043] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A trimming device for magnesium alloy extrusion production, comprising a chain-driven roller conveyor (1), characterized in that: The chain-driven roller conveyor (1) has a first gantry (3) disposed on its upper surface, and second hydraulic cylinders (8) are disposed on both the front and rear sides of the first gantry (3), and the telescopic end of the second hydraulic cylinder (8) passes through the first gantry (3) and is connected to a mounting frame (9), a cutting motor (10) is disposed inside the mounting frame (9), and a cutting wheel (11) is disposed at the power output end of the cutting motor (10), and a guide limit group (2) is disposed on one side of the first gantry (3), and the guide limit group (2) is mounted on the On the chain-driven roller conveyor (1), a second gantry (16) is arranged on the other side of the first gantry (3); the interior of the second gantry (16) is connected to a third gantry (19) via a lifting group; the interior of the third gantry (19) is rotatably connected to a bidirectional screw rod (20); one end of the bidirectional screw rod (20) passes through the third gantry (19) and is connected to a servo motor (22); the exterior of the bidirectional screw rod (20) is connected to a chamfering assembly via a screw nut; and a dust collecting assembly is arranged at one end of the chamfering assembly.
2. The trimming device for magnesium alloy extrusion production according to claim 1, characterized in that: The chamfering assembly mainly comprises a moving plate (23), a mounting seat (24), a housing (25), a chamfering motor (26), a driving bevel gear (27), a chamfering cutter (28) and a driven bevel gear (29). The moving plate (23) is connected to a bidirectional screw (20) via a screw nut. A mounting seat (24) is provided at the bottom of the moving plate (23). A housing (25) is provided at the bottom of the mounting seat (24). Two driven bevel gears (29) are rotatably connected in the housing (25), and the two driven bevel gears (29) are vertically meshed together. One end of the driven bevel gear (29) extends out of the housing (25) and is connected to the chamfering cutter (28). One of the driven bevel gears (29) is meshed with the driving bevel gear (27). One end of the driving bevel gear (27) extends out of the housing (25) and is connected to the chamfering motor (26).
3. The trimming device for magnesium alloy extrusion production according to claim 2, characterized in that: The chamfering tool (28) is provided with no less than three tool grooves, and a blade (30) is installed in the tool groove.
4. The trimming device for magnesium alloy extrusion production according to claim 1, characterized in that: The dust collection assembly mainly consists of a dust collection shell (31), a dust collection pipe (32) and an extension plate; the dust collection shell (31) is mounted on the chamfering assembly via the extension plate; and a dust collection pipe (32) is provided at one end of the dust collection shell (31).
5. The trimming device for magnesium alloy extrusion production according to claim 1, characterized in that: The second gantry (16) is provided with mounting plates (12) at both the front and rear ends, a screw rod (13) is rotatably connected to the mounting plate (12), a hand wheel (15) is provided at one end of the screw rod (13), and the other end of the screw rod (13) is connected to a roller body mounting seat, and a guide roller (14) is provided in the roller body mounting seat.
6. The trimming device for magnesium alloy extrusion production according to claim 1, characterized in that: The lifting group is mainly composed of a third hydraulic cylinder (18) and two second guide rods (17); the third hydraulic cylinder (18) is arranged on the upper surface of the second gantry (16); the telescopic end of the third hydraulic cylinder (18) is connected to the third gantry (19); the upper surface of the third gantry (19) is provided with two second guide rods (17); the second guide rods (17) are slidably connected to the second gantry (16).
7. The trimming device for magnesium alloy extrusion production according to claim 1, characterized in that: A first hydraulic cylinder (6) is arranged on the upper surface of the first gantry (3), the telescopic end of the first hydraulic cylinder (6) passes through the first gantry (3) and is connected to the connecting plate (4), two first guide rods (7) are arranged on the upper surface of the connecting plate (4), the first guide rods (7) are slidably connected to the first gantry (3), and the bottom of the connecting plate (4) is connected to the two pressure rollers (5) via two pressure roller fixing plates.