Splash-proof cutting device for aluminum bar machining chippings

By designing an aluminum rod processing debris splash-proof cutting device, and using an automatic cleaning structure to clean the debris shield after each cutting, the problems of large labor burden and low cutting efficiency caused by debris accumulation are solved, and efficient debris cleaning and aluminum rod cutting are achieved.

CN222986257UActive Publication Date: 2025-06-17CHANGSHAN SHENGYU NON-FERROUS METAL PROD CO LTD
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Patent Information

Application Number
CN202422141926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-17
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The debris produced by the existing aluminum rod cutting device during the cutting process will accumulate on the inside of the shield and need to be cleaned regularly, resulting in a large labor burden and long time for the staff, which will affect the cleaning efficiency, and will shut down during cleaning, affecting the cutting efficiency.

Method used

A debris splash-proof cutting device for processing aluminum rods is designed, including a cutting machine positioning frame, a debris collection box, a debris shield, a limit mounting plate, a cooling structure, a limit structure, a second electric push rod, a guide connecting plate, a cleaning structure and a debris cleaning scraper. The device automatically cleans the debris shield after each cutting is completed by debris cleaning scraper and extended cleaning scraper to avoid debris accumulation.

Benefits of technology

It effectively avoids the accumulation of debris, reduces the labor burden of staff, saves time, improves cleaning efficiency, reduces the downtime of the cutting device, and thus improves the cutting efficiency of aluminum rods.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222986257U_ABST
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Abstract

The utility model provides an aluminum bar machining scrap splash-proof cutting device, belongs to the technical field of aluminum bar cutting, and aims to solve the problem that the cutting efficiency of an aluminum bar is affected due to the fact that a shielding cover needs to be cleaned regularly for a long time. Comprising a cutting machine positioning frame, a chipping collecting box, a chipping shielding cover, a limiting mounting plate, a second electric push rod, a guide connecting plate and a chipping cleaning scraping plate. The chipping collecting box is in bolted connection with the lower part of the cutting machine positioning frame; the chipping shielding cover is in bolted connection with the right side of the cutting machine positioning frame; the limiting mounting plate is in bolted connection with the upper part of the cutting machine positioning frame; the second electric push rod is in bolted connection with the upper part of the limiting mounting plate; the guide connecting plates are connected to the front side and the rear side of the limiting mounting plate in a sliding manner; the scrap cleaning scraper is fixedly connected to the lower part of the guide connecting plate; according to the aluminum bar cutting device, inconvenience caused by regular cleaning of the shielding cover is avoided, a large amount of time is saved, and the aluminum bar cutting efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum bar cutting, and more specifically, particularly relates to a cutting device for preventing splashing of aluminum bar processing debris. Background Art

[0002] During the processing of aluminum bars, they need to be cut into required lengths by a cutting machine. When cutting, the aluminum bar needs to be placed on the cutting table first. At this time, the pressing plate moves to press the aluminum bar tightly, and then the aluminum bar is cut off by a cutting knife. The debris generated during the cutting process will be blocked by a shielding cover to prevent splashing.

[0003] For example, CN217619357U discloses a cutting device with a protection structure for aluminum bar production, including a machine body. A processor is arranged on the top of the machine body, and a clamping plate is arranged inside the processor. A push rod is fixed on the top of the clamping plate and inserted into the processor. A rod body is arranged at the bottom of the clamping plate; a protection mechanism, the protection mechanism includes a first protection shell arranged on the top of the clamping plate, a second protection shell is arranged at the rear of the first protection shell, the second protection shell is clamped with the first protection shell through an insertion plate, and a rotating rod is movably connected to the top of the first protection shell through a bearing; through the first protection shell and the second protection shell, the utility model protects and blocks debris, avoids the splashing of debris from between the clamping plates, and avoids the splashing of some small debris due to their small volume onto the body surface of the operator, thereby protecting the body of the operator.

[0004] Based on the above, the debris blocked by the shielding cover will accumulate inside the shielding cover, and the shielding cover needs to be cleaned regularly, which not only causes a large labor burden on the staff, but also takes a long time, affecting the cleaning efficiency. Moreover, when cleaning, the cutting machine needs to be shut down first, resulting in a long shutdown time of the cutting machine and affecting the cutting efficiency of the aluminum bar. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a cutting device for preventing splashing of aluminum bar processing debris to solve the problem that the debris blocked by the shielding cover will accumulate inside the shielding cover, and the shielding cover needs to be cleaned regularly, which not only causes a large labor burden on the staff, but also takes a long time, affecting the cleaning efficiency. Moreover, when cleaning, the cutting machine needs to be shut down first, resulting in a long shutdown time of the cutting machine and affecting the cutting efficiency of the aluminum bar.

[0006] The purpose and effect of a cutting device for preventing splashing of aluminum bar processing debris of the utility model are achieved by the following specific technical means:

[0007] An anti-splash cutting device for aluminum rod processing scraps, comprising a cutting machine positioning frame, a scrap collecting box, a scrap shielding cover, a limit mounting plate, a cooling structure, a limit structure, a second electric push rod, a guiding connecting plate, a cleaning structure and a scrap cleaning scraper; the scrap collecting box is bolted to the lower part of the cutting machine positioning frame; the scrap shielding cover is bolted to the right side of the cutting machine positioning frame; the limit mounting plate is bolted to the upper part of the cutting machine positioning frame; the cooling structure is arranged on the front side of the cutting machine positioning frame; the limit structure is arranged on the upper part of the cutting machine positioning frame; there are four second electric push rods, and the four second electric push rods are evenly distributed and bolted to the upper part of the limit mounting plate; there are two guiding connecting plates, and the two guiding connecting plates are respectively slidably connected up and down on the front and rear sides of the limit mounting plate; the cleaning structure is arranged on the right side of the limit mounting plate; the scrap cleaning scraper is fixedly connected to the lower parts of the two guiding connecting plates.

[0008] Further, the cleaning structure includes a guiding traction rope and a first return spring; there are two guiding traction ropes, and the two guiding traction ropes are respectively fixedly connected to the right sides of the two second limit pressing plates, and the two guiding traction ropes pass through the limit mounting plate and are fixedly connected to the scrap cleaning scraper; the scrap cleaning scraper is elastically connected to the limit mounting plate through the first return spring.

[0009] Further, the cleaning structure further includes an extended cleaning scraper and a second return spring; the extended cleaning scraper is slidably connected to the inside of the scrap cleaning scraper; there are multiple second return springs, and the extended cleaning scraper is elastically connected to the scrap cleaning scraper through the multiple second return springs.

[0010] Further, the cooling structure includes a cooling water storage tank and a collecting filter screen; the cooling water storage tank is bolted to the front side of the cutting machine positioning frame; the collecting filter screen is placed inside the cooling water storage tank.

[0011] Further, the limit structure includes a positioning mounting seat, a first electric push rod and a first limit pressing plate; the positioning mounting seat is bolted to the right side of the cutting machine positioning frame; the first electric push rod is bolted to the upper part of the positioning mounting seat; the first limit pressing plate is fixedly connected to the left side of the piston rod of the first electric push rod.

[0012] Further, the limit structure further includes a scrap guiding pipe and a second limit pressing plate; the scrap guiding pipe is welded to the lower part of the scrap shielding cover; there are two second limit pressing plates, and the two second limit pressing plates are respectively fixedly connected to the lower parts of the piston rods of the front two second electric push rods and the lower parts of the piston rods of the rear two second electric push rods.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] By cooling the aluminum rod, the utility model avoids the situation that workers accidentally touch the freshly cut aluminum rod and get burned. The debris shielding cover blocks the debris generated during cutting, preventing the debris from splashing everywhere and avoiding the situation of debris hurting people, reducing potential safety hazards, effectively improving the use safety of the cutting device. After each cutting is completed, the debris cleaning scraper and the extended cleaning scraper automatically clean the debris shielding cover, effectively avoiding the accumulation of debris, while avoiding the inconvenience of regularly cleaning the debris shielding cover, reducing the labor burden of workers, saving a lot of time, improving the cleaning efficiency of the debris shielding cover, reducing the downtime of the cutting device, and thus improving the cutting efficiency of the aluminum rod and the use effect of the cutting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall structural schematic diagram of the utility model.

[0016] Figure 2 is the schematic diagram of the installation positions of the positioning mounting seat and the first electric push rod of the utility model.

[0017] Figure 3 is the split structural schematic diagram of the cooling water storage tank and the collection filter net of the utility model.

[0018] Figure 4 is the split structural schematic diagram of the limit mounting plate, the second limit pressing plate and the debris shielding cover of the utility model.

[0019] Figure 5 is the split structural schematic diagram of the debris cleaning scraper and the extended cleaning scraper of the utility model.

[0020] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0021] 1. Cutting machine positioning frame; 101. Cooling water storage tank; 102. Collection filter net; 103. Positioning mounting seat; 104. First electric push rod; 105. First limit pressing plate; 2. Debris collection box; 3. Debris shielding cover; 301. Debris guiding pipe; 4. Limit mounting plate; 5. Second electric push rod; 501. Second limit pressing plate; 502. Guiding traction rope; 6. Guiding connecting plate; 7. Debris cleaning scraper; 701. First return spring; 702. Extended cleaning scraper; 703. Second return spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following further describes in detail the embodiments of the utility model in conjunction with the drawings and embodiments.

[0023] Embodiment 1:

[0024] As shown in the attached Figure 1 to the attached Figure 4 figure:

[0025] The present utility model provides an anti-splash cutting device for aluminum rod processing debris, which includes a cutting machine positioning frame 1, a debris collection box 2, a debris shielding cover 3, a limit mounting plate 4, a cooling structure, a limit structure, and a second electric push rod 5; the debris collection box 2 is bolted to the lower part of the cutting machine positioning frame 1; the debris shielding cover 3 is bolted to the right side of the cutting machine positioning frame 1; the limit mounting plate 4 is bolted to the upper part of the cutting machine positioning frame 1; the cooling structure is arranged on the front side of the cutting machine positioning frame 1; the limit structure is arranged on the upper part of the cutting machine positioning frame 1; there are four second electric push rods 5, and the four second electric push rods 5 are evenly distributed and bolted to the upper part of the limit mounting plate 4.

[0026] Among them, the cooling structure includes a cooling water storage tank 101 and a collection filter screen 102; the cooling water storage tank 101 is bolted to the front side of the cutting machine positioning frame 1; the collection filter screen 102 is placed inside the cooling water storage tank 101.

[0027] Among them, the limit structure includes a positioning mounting seat 103, a first electric push rod 104, and a first limit pressing plate 105; the positioning mounting seat 103 is bolted to the right side of the cutting machine positioning frame 1; the first electric push rod 104 is bolted to the upper part of the positioning mounting seat 103; the first limit pressing plate 105 is fixedly connected to the left side of the piston rod of the first electric push rod 104.

[0028] Among them, the limit structure further includes a debris guiding pipe 301 and a second limit pressing plate 501; the debris guiding pipe 301 is welded to the lower part of the debris shielding cover 3; there are two second limit pressing plates 501, and the two second limit pressing plates 501 are respectively fixedly connected to the lower parts of the piston rods of the front two second electric push rods 5 and the lower parts of the piston rods of the rear two second electric push rods 5.

[0029] Specific usage method and function of this embodiment: Place the aluminum rod above the positioning frame 1 of the cutting machine. The second electric push rod 5 will push the second limiting pressing plate 501 downward to press the aluminum rod tightly. The first electric push rod 104 will push the first limiting pressing plate 105 to move leftward to press the aluminum rod tightly. At this time, the position of the aluminum rod is fixed, and the cutting knife starts to act to cut the aluminum rod. The debris generated during the cutting process will be blocked by the debris shielding cover 3, and part of the debris will fall into the debris collection box 2 along the debris guiding pipe 301. After the cutting is completed, the aluminum rod will continue to be pushed forward. At this time, the cut aluminum rod will fall into the cooling water storage tank 101 for cooling. When it is necessary to take out the aluminum rod, lift the collection filter net 102 upward to take out the collection filter net 102 and the aluminum rod from the cooling water storage tank 101. The positioning mounting seat 103 can determine the mounting position of the first electric push rod 104, and the limiting mounting plate 4 can determine the mounting position of the second electric push rod 5.

[0030] Embodiment 2:

[0031] As shown in the attached Figure 4 to the attached Figure 5 figure:

[0032] Based on Embodiment 1, it further includes a guiding connecting plate 6, a cleaning structure, and a debris cleaning scraper 7. There are two guiding connecting plates 6, and the two guiding connecting plates 6 are respectively connected to the front and back sides of the limiting mounting plate 4 in a vertically sliding manner. The cleaning structure is arranged on the right side of the limiting mounting plate 4. The debris cleaning scraper 7 is fixedly connected to the lower parts of the two guiding connecting plates 6.

[0033] Among them, the cleaning structure includes guiding traction ropes 502 and a first return spring 701. There are two guiding traction ropes 502, and the two guiding traction ropes 502 are respectively fixedly connected to the right sides of the two second limiting pressing plates 501. The two guiding traction ropes 502 pass through the limiting mounting plate 4 and are fixedly connected to the debris cleaning scraper 7. The debris cleaning scraper 7 is elastically connected to the limiting mounting plate 4 through the first return spring 701.

[0034] Among them, the cleaning structure further includes an extended cleaning scraper 702 and a second return spring 703. The extended cleaning scraper 702 is slidably connected to the inside of the debris cleaning scraper 7. There are multiple second return springs 703, and the extended cleaning scraper 702 is elastically connected to the debris cleaning scraper 7 through the multiple second return springs 703.

[0035] Specific usage method and function of this embodiment: The second reset spring 703 will make the extended cleaning scraper 702 fit tightly with the debris shielding cover 3. When the second limit pressing plate 501 moves downward to press the aluminum rod, the second limit pressing plate 501 will pull the guiding traction rope 502, causing the debris cleaning scraper 7 and the guiding connecting plate 6 to move upward along the limit mounting plate 4. After cutting is completed, the second limit pressing plate 501 is lifted, and the first reset spring 701 pushes the debris cleaning scraper 7 to reset. At this time, the extended cleaning scraper 702 will scrape the debris adhering to the debris shielding cover 3 downward, causing the debris to fall into the debris collection box 2 along the debris guiding tube 301.

[0036] In this article, the following points need to be noted:

[0037] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.

[0038] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0039] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A chip splash-proof cutting device for processing aluminum bars, comprising a cutting machine positioning frame (1), a chip collecting box (2), a chip shielding cover (3), a limit mounting plate (4), a cooling structure, a limit structure, a second electric push rod (5), a guide connecting plate (6), a cleaning structure and a chip cleaning scraper (7); the chip collecting box (2) is bolted to the lower part of the cutting machine positioning frame (1); the chip shielding cover (3) is bolted to the right side of the cutting machine positioning frame (1); and the characteristics are: The limit mounting plate (4) is bolted to the upper part of the cutting machine positioning frame (1); the cooling structure is arranged on the front side of the cutting machine positioning frame (1); the limit structure is arranged on the upper part of the cutting machine positioning frame (1); four second electric push rods (5) are arranged, and the four second electric push rods (5) are evenly distributed and bolted to the upper part of the limit mounting plate (4); two guide connecting plates (6) are arranged, and the two guide connecting plates (6) are respectively slidably connected to the front and rear sides of the limit mounting plate (4) up and down; the cleaning structure is arranged on the right side of the limit mounting plate (4); and the debris cleaning scraper (7) is fixedly connected to the lower parts of the two guide connecting plates (6).

2. The aluminum rod processing debris splash-proof cutting device according to claim 1, characterized in that: The cooling structure comprises a cooling water storage tank (101) and a collecting filter screen (102); the cooling water storage tank (101) is bolted to the front side of the cutting machine positioning frame (1); and the collecting filter screen (102) is placed on the inner side of the cooling water storage tank (101).

3. The aluminum rod processing debris splash-proof cutting device according to claim 1, characterized in that: The limiting structure comprises a positioning mounting seat (103), a first electric push rod (104) and a first limiting pressure plate (105); the positioning mounting seat (103) is bolted to the right side of the cutting machine positioning frame (1); the first electric push rod (104) is bolted to the upper part of the positioning mounting seat (103); and the first limiting pressure plate (105) is fixedly connected to the left side of the piston rod of the first electric push rod (104).

4. The aluminum rod processing debris splash-proof cutting device according to claim 1, characterized in that: The limiting structure further comprises a debris guide tube (301) and a second limiting pressure plate (501); the debris guide tube (301) is welded to the lower part of the debris shielding cover (3); two second limiting pressure plates (501) are provided, and the two second limiting pressure plates (501) are respectively fixedly connected to the lower parts of the two front piston rods of the second electric push rods (5) and the lower parts of the two rear piston rods of the second electric push rods (5).

5. The aluminum rod processing debris splash-proof cutting device as claimed in claim 4, characterized in that: The cleaning structure comprises a guide traction rope (502) and a first return spring (701); two guide traction ropes (502) are provided, and the two guide traction ropes (502) are respectively fixedly connected to the right sides of the two second limit pressure plates (501); the two guide traction ropes (502) pass through the limit mounting plate (4) and are fixedly connected to the debris cleaning scraper (7); the debris cleaning scraper (7) is elastically connected to the limit mounting plate (4) via the first return spring (701).

6. The aluminum rod processing debris splash-proof cutting device according to claim 1, characterized in that: The cleaning structure further comprises an extended cleaning scraper (702) and a second return spring (703); the extended cleaning scraper (702) is slidably connected to the inner side of the debris cleaning scraper (7); a plurality of the second return springs (703) are provided, and the extended cleaning scraper (702) is elastically connected to the debris cleaning scraper (7) via the plurality of the second return springs (703).

Citation Information

Patent Citations

  • Cutting device with protective structure for aluminum bar production

    CN217619357U