High-precision middle-dividing and cutting device for tab glue with multiple strips of tabs
By designing a high-precision mid-dividing cutting device with multiple extreme ears, using guides, pressing materials, servo drives and identification components, accurate mid-dividing cutting of different thicknesses of extreme ears and all extreme ears is achieved, solving the problem of large slicing deviation in the existing technology, and improving the production automation level and product quality.
Patent Information
- Application Number
- CN202421699789.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-18
AI Technical Summary
Existing pole ear glue slitting equipment cannot effectively realize the middle-dividing cutting of pole ears of different thicknesses and all pole ear glues, resulting in large slitting deviations and the slitting accuracy cannot be guaranteed, which affects the sealing performance of pole ear glue and the conductive properties of metal belts.
A high-precision mid-division cutting device with multiple extreme ears is designed, including a frame, a guide mechanism, a pressing mechanism, a servo drive mechanism and an identification component. The guide mechanism ensures accurate positioning of the electrode during the cutting process, the pressing mechanism effectively tightens the electrode, and the servo drive mechanism flexibly adjusts the position of the slitting components, and the identification component collects image information in real time through the CCD measuring device to achieve accurate middle-dividing and cutting.
The cutting accuracy and speed of the middle part of the ultra-ear glue is improved, the time and labor intensity of manual adjustment is reduced, the waste of ultra-ear glue is reduced, the raw material saving is achieved, and the sealing performance of ultra-ear glue and the conductive properties of the metal belt are ensured.
Smart Images

Figure CN222987050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tab cutting, in particular to a high-precision middle splitting cutting device for tab glue with multiple tab strips. Background Technique
[0002] Traditional tab glue slitting equipment is generally of the type of upper punching on the knife line, upper and lower die punching, and equidistant movement cutting of the cutting knife. In the tab manufacturing process, the rubber strip is first pre-pasted on the upper and lower surfaces of the metal strip, and after high-frequency heating and pressing, the rubber strip is bonded to the metal strip. Generally, one rubber strip is bonded at the same horizontal position of multiple metal strips, and the rubber strip is slit by the slitting equipment.
[0003] The utility model with the publication number of CN219755495U is named a tab glue slitting device, which includes a slitting mechanism, a servo drive mechanism, a base and a tab tensioning mechanism. The tab tensioning mechanism is arranged at one end of the base, and both ends of the tab tensioning mechanism are used to fix both ends of the strip-shaped tab. The slitting mechanism includes a slitting shaft rod part and a shaft rod drive part. The lower slitting knife and the upper slitting knife both rotate between both ends of the tab tensioning mechanism through the shaft rod drive part respectively. The first shaft rod and the second shaft rod can move horizontally between both ends of the tab tensioning mechanism along the axial direction of the linear slide table. By controlling the lower slitting knife and the upper slitting knife to move horizontally between both ends of the tab tensioning mechanism through the servo drive mechanism, the purpose of slitting multiple tab glues is achieved. The distance that the lower slitting knife and the upper slitting knife move each time can be adjusted according to the width dimension of the tab strip, so that the tab glue slitting device can be adapted to tab strips with different width dimensions for slitting tab glue.
[0004] However, it cannot achieve the effect of middle splitting cutting of tabs with different thicknesses and all tab glues, and cannot perform middle splitting cutting. The tab glue between two adjacent tabs may have deviations due to die deviations or uneven shrinkage of the tab glue caused by high-frequency and hot pressing forming, and strict middle splitting cutting cannot be carried out, resulting in large splitting deviations and unable to ensure the splitting accuracy. The more the number of formed tabs, the lower the splitting accuracy. The tabs with attached tab glue are used in the battery, causing swelling and liquid leakage, which greatly affects the sealing performance of the tab glue and the electrical conductivity of the metal strip. Summary of the Invention
[0005] (I) Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the utility model provides a high-precision middle splitting cutting device for tab glue with multiple tab strips, which solves the problems raised in the above background technique.
[0007] (II) Technical Solutions
[0008] To achieve the above objectives, the utility model is realized through the following technical solutions: A high-precision middle splitting cutting device for multi-strip tabs with tab glue, comprising a frame. A base is provided at the bottom of the frame. A cutting mechanism is provided in the middle of the base. Guide mechanisms are symmetrically arranged on both sides along the stepping direction of the multi-strip tabs. The guide mechanisms ensure the accurate positioning of the multi-strip tabs during the cutting process, prevent the multi-strip tabs from shifting, and improve the cutting accuracy. Pressing mechanisms are provided between the guide mechanisms on both sides and the cutting mechanism. The pressing mechanisms can effectively press the multi-strip tabs, avoid the problem of inaccurate cutting caused by material movement, and improve the cutting accuracy and speed.
[0009] The cutting mechanism includes a precision middle splitting master control arranged on the frame, a cutting component and an identification component arranged on the base. A servo drive mechanism is arranged on one side of the cutting component along the direction perpendicular to the stepping direction of the multi-strip tabs. The servo drive mechanism is used to drive the cutting component to approach or move away from the multi-strip tabs. The application of the servo drive mechanism enables the cutting component to flexibly approach or move away from the multi-strip tabs, adapts to different cutting requirements of different specifications, and enhances the adaptability and flexibility of the equipment. The identification component includes a CCD measurement device arranged directly above the cutting component. The CCD measurement device includes an automatic sliding component fixed on the frame. The automatic sliding component includes a horizontal slide rail arranged along the moving direction of the cutting component. A servo cylinder is arranged on the horizontal slide rail. The output end of the servo cylinder is provided with a slider that cooperates with the horizontal slide rail. A CCD camera is provided below the slider through a mounting frame. The lens of the CCD camera faces downward and is directly opposite to the cutting component. A camera sensor, a storage chip, and a transmission communication interface are arranged inside the CCD camera body. The transmission communication interface is connected to the precision middle splitting master control through a communication line. The CCD camera collects the image information of the distribution and position of the multi-strip tabs and the tab glue, feeds it back to the precision middle splitting master control for information analysis, and the precision middle splitting master control issues a signal to drive the servo drive mechanism and the cutting component to cooperate to precisely split the tab glue between two adjacent tabs in the middle. The setting of the CCD measurement device can collect the distribution and position image information of the multi-strip tabs and the tab glue in real time. Through the analysis and processing of the precision middle splitting master control, the precise positioning and middle splitting cutting of the tab glue are realized, greatly reducing the time and labor intensity of manual adjustment, improving the production automation level, reducing the waste of tab glue, realizing the saving of raw materials, and reducing the production cost.
[0010] As a further solution of the utility model, the precision middle splitting master control includes a master control chassis. A central processor, a memory, a sensor, an actuator, and a communication module are arranged inside the master control chassis. A pre-coded CCD precise measurement program is arranged inside the central processor, realizing high-precision and high-efficiency image measurement. Significantly improving the measurement accuracy and speed and reducing human error.
[0011] The CCD precise measurement program includes an image processing module, a feature extraction module, and a measurement and analysis module. The central processing unit is communicatively connected to a CCD camera for collecting images through a sensor. The image processing module, the feature extraction module, and the measurement and analysis module cooperate to achieve fast, accurate, and efficient measurement of the object to be measured.
[0012] As a further solution of the present utility model, the slitting assembly includes an upper cutting knife, a lower cutting knife, and a cutting knife opening and closing driving device. The cutting knife opening and closing driving device drives the upper cutting knife and the lower cutting knife to rotate relatively and open and close and engage for cutting. Multiple strip tabs are passed through a cutting gap formed between the upper cutting knife and the lower cutting knife, and the upper cutting knife and the lower cutting knife rotate towards each other to cut the upper and lower surfaces of the multiple strip tabs simultaneously; when cutting fine components such as multiple strip tabs, it can ensure simultaneous cutting of the upper and lower surfaces, avoiding problems such as uneven cutting or damage caused by asynchronous cutting, and greatly improving the qualified rate of products.
[0013] The cutting knife opening and closing driving device includes a slitting motor. One end of the shaft of the slitting motor is connected to a driving shaft. The other end of the driving shaft is installed on the machine frame through a bearing. A driving wheel is cooperatively provided on the driving rotating shaft. The driving wheel meshes with a driven wheel. The driving wheel and the driven wheel are in meshing transmission. A driven shaft is fixedly provided at the center of the driven wheel. Both ends of the driven shaft are installed on the machine frame through bearings. The upper cutting knife is installed at the output shaft end of the driving shaft, and the lower cutting knife is installed at the output shaft end of the driven shaft. Through the meshing transmission between the driving wheel and the driven wheel, a stable and low-noise cutting process is achieved. Along the same cross-section of the upper and lower surfaces of the tab glue, upper and lower cutting is performed synchronously. The cutting speed is extremely fast. Cutting is performed in a very short time. The cutting force area is small, the cutting stress is small, the cutting deformation of the tab glue during cutting is extremely small, and the cutting surface is flat.
[0014] As a further solution of the present utility model, the identification assembly further includes an induction positioning assembly arranged below the lower cutting knife. The induction positioning assembly includes a photoelectric induction element. The photoelectric induction element is fixed on the cutting knife opening and closing driving device through an induction slider. The induction slider is horizontally arranged and slidably cooperates with an induction guide rail. The induction guide rail is horizontally arranged on the machine frames on both sides of the slitting assembly. By adopting the photoelectric induction element, the real-time position of the slider can be captured more accurately, and cooperating with the CCD measuring device to ensure precise control of the opening and closing action of the cutting knife, greatly reducing the cutting deviation caused by inaccurate positioning and greatly improving the cutting accuracy.
[0015] As a further solution of the present utility model, the guiding mechanism includes guiding pressure rollers and guiding flower wheels symmetrically arranged on both sides of the cutting mechanism respectively, ensuring stable guiding and precise positioning of the tabs during the processing process. The dividing and positioning teeth on the guiding flower wheel can accurately divide and position the tabs, effectively avoiding the processing errors caused by inaccurate guiding in the traditional technology and significantly improving the processing accuracy of the tabs.
[0016] The surface of the guiding flower wheel is axially spaced with a number of dividing and positioning teeth for separating and positioning the tabs. A channel for the tab to pass through is provided between two adjacent dividing and positioning teeth. The tab passes through between the lower tangent plane of the guiding roller body and the upper tangent plane of the channel.
[0017] Adjusting rods are provided at both ends of the guiding flower wheel. The adjusting rods are threaded rods and are threaded through the corresponding vertical plates on both sides. A knob is provided at the end of the adjusting rod. By rotating the knob forward or backward, the guiding flower wheel is driven to move back and forth in a direction perpendicular to the moving path of the tab. The adjusting rods are provided at both ends of the guiding flower wheel, and the threaded design of the adjusting rods enables the guiding flower wheel to move flexibly in a direction perpendicular to the moving path of the tab. The position adjustment of the guiding flower wheel is realized by simply rotating the knob, which adapts to the processing requirements of tabs of different specifications, greatly improving the adaptability and operation convenience of the equipment.
[0018] As a further solution of the present utility model, the pressing mechanism includes a pressing drive device arranged between the guiding mechanism and the cutting mechanism, which realizes the stable clamping and fixing of the tab during the tab processing. The pressing action of the pressing block and the fixed block ensures the position accuracy of the tab in subsequent processes such as cutting, greatly improving the product qualification rate and production efficiency. A pressing block is provided below the pressing drive device, and a clamping block is provided below the pressing block. The clamping block is fixedly arranged on the machine frame. This structural design not only enhances the stability of the entire pressing mechanism, but also effectively reduces the deviation caused by vibration during the pressing process, making the force on the tab more uniform during the entire processing process, thus significantly improving the product quality. The clamping block is fixedly arranged on the machine frame, and the pressing drive device drives the pressing block to cooperate with the fixed block for pressing or separating. The pressing block and the fixed block are pressed together to clamp and fix the tab. The pressing drive device can drive the pressing block to cooperate with the fixed block for pressing or separating. This flexible adjustment function enables this mechanism to adapt to the processing requirements of tabs of different specifications, enhancing the versatility and adaptability of the equipment.
[0019] As a further solution of the present utility model, the pressing drive device is set as a lifting cylinder, and the output shaft of the lifting cylinder is arranged vertically downward, and the end of the output shaft is vertically connected to the pressing block.
[0020] As a further solution of the present utility model, the surfaces of the pressure block and the clamping block are wrapped with die-cutting Teflon, which greatly improves the wear resistance and corrosion resistance of the parts, thereby significantly extending the service life of the pressure block and the clamping block. The pressure block and the clamping block do not directly contact the material, avoiding frequent replacement due to wear and corrosion. The Teflon material has excellent high-temperature resistance, enabling it to maintain stable mechanical properties and not easily deform in a high-temperature environment, and also simplifies the cleaning and maintenance work of the equipment. The contact surface is fixed and pasted with high-temperature tape. The fixing effect of the high-temperature tape ensures the firmness of the Teflon material in a high-temperature and high-pressure environment, effectively avoiding the problem of shedding.
[0021] As a further solution of the present utility model, the servo drive mechanism includes a servo motor arranged at the cutting station of the cutting mechanism. The servo motor is fixed on the base, and a forward and backward slider is provided at the end of the servo motor shaft. A forward and backward slide rail is provided below the forward and backward slider. The forward and backward slide rail is arranged in a direction perpendicular to the tab. The cutting mechanism is arranged on the forward and backward slider, and the slitting assembly translates in a direction approaching or away from the tab along with the forward and backward slider.
[0022] Compared with the prior art, the beneficial effects of the present utility model are as follows: The device includes a frame. A base is provided at the bottom of the frame, and a cutting mechanism is provided in the middle of the base. Guide mechanisms are symmetrically arranged on both sides of the cutting mechanism along the stepping direction of the multi-band tab. The guide mechanisms ensure the accurate positioning of the multi-band tab during the cutting process, prevent the multi-band tab from shifting, and improve the cutting accuracy. Pressure mechanisms are provided between the guide mechanisms on both sides and the cutting mechanism. The pressure mechanisms can effectively press the multi-band tab, avoiding inaccurate cutting caused by material movement, and improving the cutting accuracy and speed. The application of the servo drive mechanism enables the slitting assembly to flexibly approach or away from the multi-band tab, adapting to different cutting requirements of different specifications, and enhancing the adaptability and flexibility of the equipment. And the recognition assembly includes a CCD measurement device arranged directly above the slitting assembly. By setting the CCD measurement device, it can collect the distribution and position image information of the multi-band tab and the tab glue in real time. Through the analysis and processing of precise middle-point total control, accurate positioning and middle-point cutting of the tab glue are achieved. The accurately middle-pointed tab glue adheres to the tab. When used in a battery, it will not cause swelling and liquid leakage, ensuring the sealing performance of the tab glue and the conductive performance of the tab. Description of the Drawings
[0023] Figure 1 Schematic diagram of the overall structure of the present utility model Figure 1 ;
[0024] Figure 2 Schematic diagram of the overall structure of the present utility model Figure 2 ;
[0025] Figure 3 Schematic diagram of the overall structure of the present utility model Figure 3 ;
[0026] Figure 4 Schematic diagram of the overall structure of the present utility model Figure 4 ;
[0027] Figure 5 Top view of the present utility model;
[0028] Figure 6 Front view of the present utility model;
[0029] Figure 7 Side view of the present utility model.
[0030] In the figure: 1 - frame, 2 - cutting mechanism, 201 - slitting motor, 202 - cutter opening and closing drive device, 203 - slitting assembly, 231 - lower cutter, 232 - upper cutter, 204 - servo drive mechanism, 3 - material pressing mechanism, 301 - material pressing drive device, 302 - material pressing block, 303 - clamping block, 4 - guiding mechanism, 401 - guiding flower wheel, 402 - guiding pressure roller, 5 - precision midpoint total control, 6 - multi - strip tab, 7 - identification component, 701 - CCD camera, 702 - horizontal slide rail, 703 - servo cylinder, 704 - slider, 705 - photoelectric induction element. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0032] Embodiment 1
[0033] Please refer to Figures 1-7 , the present utility model provides a technical solution: a high - precision mid - point cutting device for tab glue of multi - strip tabs, including a frame 1. A base is provided at the bottom of the frame. A cutting mechanism 2 is provided in the middle of the base. Guiding mechanisms 4 are symmetrically arranged on both sides of the cutting mechanism along the stepping direction of the multi - strip tabs. The guiding mechanism includes guiding pressure rollers 402 and guiding flower wheels 401 that are symmetrically arranged on both sides of the cutting mechanism respectively. A number of dividing and positioning teeth are arranged at intervals along the axial direction on the surface of the guiding flower wheel. The dividing and positioning teeth are used for the separation and positioning of the tabs. A channel for the tab to pass through is provided between two adjacent dividing and positioning teeth. The tab 6 passes through between the lower cutting surface of the guiding pressure roller body and the upper cutting surface of the channel; the multi - strip tabs pass through the guiding mechanism upstream of the cutting mechanism. The multi - strip tabs include 6 tabs.
[0034] Verify and detect the variety, width and thickness of the tab glue on the tab strip according to the task order, and prepare the tabs and tab glue strictly according to the specifications and models required by the task order. Check whether the surface color of the tab strip is abnormal, whether there are scratches or spots.
[0035] Take 6 tab ears 6 and pass them through the channels provided between adjacent two separating positioning teeth for the tab ears to pass through in sequence. The guiding pressure roller presses on the surfaces of the 6 tab ears for guiding.
[0036] Adjusting rods are provided at both ends of the guiding flower wheel 401. The adjusting rods are threaded rods. Before starting the machine, turn the threaded rods to make the guiding flower wheel move flexibly along the direction perpendicular to the moving path of the tab ears. The adjusting rods are threaded through the corresponding vertical plates on both sides, and knobs are provided at the ends of the adjusting rods. By turning the knobs forward or backward, the guiding flower wheel is driven to move back and forth along the direction perpendicular to the moving path of the tab ears. The position of the guiding flower wheel is adjusted by simply turning the knobs, and the guiding flower wheel is adjusted according to different specifications of tab ears to meet the processing requirements of corresponding specifications of tab ears.
[0037] Pressing mechanisms 3 are provided between the guiding mechanisms 4 on both sides and the cutting mechanism 2. The pressing mechanism 3 includes a pressing driving device 301 provided between the guiding mechanism 4 and the cutting mechanism 2. The pressing driving device is set as a lifting air cylinder, and the output shaft of the lifting air cylinder is arranged vertically downward, and the end of the output shaft is vertically connected to the pressing block.
[0038] A pressing block 302 is provided below the pressing driving device 301, and a clamping block 303 is provided below the pressing block. The surfaces of the pressing block and the clamping block are wrapped with die-cutting Teflon and fixed and pasted with high-temperature tape at the contact surface. On the one hand, during the use of the pressing block and the clamping block, the loss and friction are reduced, and on the other hand, the surfaces of the tab ears and their tab ear adhesives are protected to avoid scratches and damage on the surfaces.
[0039] Before the pressing driving device 301 is started, the output shaft of the lifting air cylinder is in the initial retracted state and is guided by the upstream guiding mechanism 4. After the 6 tab ears pass through the upstream pressing mechanism in parallel and at equal intervals, they are input into the cutting mechanism and then pass through the downstream pressing mechanism 3 and then through the downstream guiding mechanism 4. The 6 tab ears are cooperated by the upstream guiding mechanism and the downstream guiding mechanism to ensure that the 6 tab ears are completely in the same plane, are flush with each other in sequence and are arranged at equal distances. The lower surfaces of the 6 tab ears are attached to the upper surface of the feeding block.
[0040] The upstream pressing driving device and the downstream pressing driving device are started synchronously. The lifting air cylinder drives the pressing block to move towards the clamping block. The pressing block 302 and the clamping block 303 clamp and hold the 6 tab ears tightly. The parts of the 6 tab ears located between the pressing mechanisms are pressed and tightened by the pressing mechanism, and the 6 tab ears are stably clamped and fixed to ensure the position accuracy of the tab ears in subsequent processes such as cutting.
[0041] The cutting mechanism includes a precision centering master control arranged on the frame, a slitting component 203 and an identification component 7 arranged on the base. The precision centering master control 5 includes a master control chassis. Inside the master control chassis, there are a central processor, a memory, sensors, actuators and a communication module. The central processor is provided with a pre-coded CCD precise measurement program. The CCD precise measurement program includes an image processing module, a feature extraction module and a measurement and analysis module. The central processor is communicatively connected to a CCD camera for collecting images through the sensors. The image processing module, the feature extraction module and the measurement and analysis module cooperate to achieve rapid and precise measurement of the object to be measured.
[0042] The identification component 7 includes a CCD measurement device arranged directly above the slitting component 203. The CCD measurement device includes an automatic sliding component fixed on the frame. The automatic sliding component includes a horizontal slide rail 702 arranged along the moving direction of the slitting component. A servo cylinder 703 is arranged on the horizontal slide rail. The output end of the servo cylinder is provided with a slider 704 that cooperates with the horizontal slide rail. A CCD camera 701 is arranged below the slider through a mounting frame. The lens of the CCD camera faces downward and is set directly opposite the slitting component. Inside the CCD camera body, there are a camera sensor, a storage chip and a transmission communication interface. The transmission communication interface is connected to the precision centering master control through a communication line.
[0043] Six tab ears are pressed tightly by the upstream material pressing mechanism and the downstream material pressing mechanism and are in a taut state. The CCD measurement device is started. The servo cylinder drives the slider to extend forward along the horizontal slide rail, driving the CCD camera to move away from the servo cylinder side. It stops at the position of the outermost tab ear. After the CCD camera is turned on, the servo cylinder is started again, driving the slider 704 to retract along the horizontal slide rail 702. During the uniform movement, the CCD camera 701 continuously captures and collects image information on the distribution and position of multiple tab ears and tab ear glue, and feeds it back to the precision centering master control for information analysis. The precision centering master control sends a signal to drive the servo drive mechanism and the slitting component to cooperate to precisely center and cut the tab ear glue between two adjacent tab ears.
[0044] The slitting component 203 includes an upper cutter 232, a lower cutter 231 and a cutter opening and closing drive device 202. The cutter opening and closing drive device 202 drives the upper cutter and the lower cutter to rotate and open and close relatively and engage for cutting. Multiple tab ears pass through the cutting gap formed between the upper cutter and the lower cutter, and the upper cutter and the lower cutter rotate towards each other to cut the upper and lower surfaces of the multiple tab ears simultaneously.
[0045] The cutter opening and closing drive device includes a slitting motor, a driving shaft is connected to the end of the rotating shaft of the slitting motor 201, the other end of the driving shaft is installed on the frame through a bearing, a driving wheel is matched on the driving rotating shaft, a driven wheel is meshed with a driven wheel, the driving wheel and the driven wheel are meshed for transmission, a driven shaft is fixed at the center of the driven wheel, both ends of the driven shaft are installed on the frame through bearings, an upper cutter is installed at the output shaft end of the driving shaft, and a lower cutter is installed at the output shaft end of the driven shaft. Through the meshing transmission between the driving wheel and the driven wheel, the upper cutter and the lower cutter are synchronously cut up and down along the same cross section of the upper and lower surfaces of the pole ear rubber, the cutting speed is extremely fast, the cutting is done in a very short time, and the cutting force area is small.
[0046] A servo drive mechanism 204 is provided on one side of the slitting assembly perpendicular to the stepping direction of the multi-band pole ear. The servo drive mechanism 204 is used to drive the slitting assembly to approach or move away from the multi-band pole ear. The servo drive mechanism includes a servo motor arranged at a cutting station of the cutting mechanism. The servo motor is fixed on a base. An advance and retreat slider is provided at the shaft end of the servo motor. An advance and retreat slide rail is provided below the advance and retreat slider. The advance and retreat slide rail is arranged in a direction perpendicular to the pole ear. The cutting mechanism is arranged on the advance and retreat slider. The slitting assembly translates toward or away from the pole ear along with the advance and retreat slider.
[0047] The servo motor starts to drive the advance and retreat slider to extend along the advance and retreat slide rail, and the slitting assembly 203 moves horizontally toward the pole ear along with the advance and retreat slider, moves to the pole ear position at the end, and stops moving.
[0048] The servo motor restarts, driving the advance and retreat slider to retract along the advance and retreat slide rail, and the slitting assembly 203 moves in the opposite direction with the advance and retreat slider. The precision center-splitting master control cooperates with the feature extraction module and the measurement and analysis module, and controls the servo drive mechanism to cooperate with the cutter opening and closing drive device through the feedback information of the central processor. At the center-splitting position of the lug glue of each two adjacent lugs, the meshing transmission between the driving wheel and the driven wheel, the upper cutter 232 and the lower cutter 231 perform center-splitting cutting quickly and accurately. After the lug glue between the first lug and the second lug is center-splitting cut, the servo drive mechanism drives the slitting assembly to continue to retract, and when it reaches the lug glue center-splitting position between the second lug and the third lug, it performs center-splitting cutting again, and after reaching the lug glue center-splitting position between the fifth lug and the sixth lug in turn, all center-splitting cutting is completed.
[0049] The upstream pressing drive device and the downstream pressing drive device are started synchronously, and the lifting cylinder drives the pressing block to move away from the clamping block. The 6 tabs unload the loading force to complete the precise center-slitting of the tab glue.
[0050] Embodiment 2
[0051] The recognition component 7 further includes an induction and positioning component disposed below the lower cutting knife. The induction and positioning component includes a photoelectric induction element 705. The photoelectric induction element is fixed on the cutting knife opening and closing driving device 202 through an induction slider. The induction slider is horizontally arranged and slidably engaged with an induction guide rail. The induction guide rail is horizontally arranged on the machine frames on both sides of the slitting component.
[0052] In the case of higher precision requirements for the middle slitting of the tab glue, the induction and positioning component is turned on, and the photoelectric induction element is used to more accurately capture the real-time position of the slider. In cooperation with the CCD measuring device, it ensures the precise control of the cutting knife opening and closing action. The movement of the opening and closing driving device drives the induction slider to move along the induction guide rail, measures the cutting position information of the slitting component, and transmits it to the precision middle slitting master control 5. The precision middle slitting master control 5 cooperates with the feature extraction module and the measurement and analysis module, and controls the servo drive mechanism and the cutting knife opening and closing driving device in cooperation through the feedback information of the central processor. At the middle position of the tab glue between every two adjacent tabs, the meshing transmission between the driving wheel and the driven wheel, the speeds of the upper cutting knife 232 and the lower cutting knife 231, and the middle slitting are accurately performed.
[0053] All the electrical components mentioned in this article are electrically connected to the external main controller and 350V commercial power, and the main controller can be a conventional known device such as a computer that plays a control role.
[0054] In the description of this specification, terms such as "connection", "installation", "fixation", "setting", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or indirectly through an intermediate component without affecting the relationship between components and technical effects, or it can be an integral connection or a partial connection. In the case of this example, for those of ordinary skill in the art, the specific meanings of the above terms in this utility model or the invention can be understood according to the specific circumstances.
[0055] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A high-precision center-cutting device for tab glue with multiple tabs, characterized in that: The invention comprises a frame (1), wherein a base is provided at the bottom of the frame, a cutting mechanism (2) is provided in the middle of the base, guide mechanisms (4) are symmetrically provided on both sides of the cutting mechanism along the stepping direction of the multi-band pole lugs, and a material pressing mechanism (3) is provided between the guide mechanisms on both sides and the cutting mechanism, the cutting mechanism (2) comprises a precision center-splitting master control (5) arranged on the frame, and a slitting component (203) and an identification component (7) arranged on the base, and the slitting component is provided with a servo drive mechanism (204) along one side perpendicular to the stepping direction of the multi-band pole lugs, and the servo drive mechanism is used to drive the slitting component to approach or move away from the multi-band pole lugs; The identification component (7) includes a CCD measuring device arranged directly above the slitting component, the CCD measuring device includes an automatic sliding component fixed on a frame, the automatic sliding component includes a horizontal slide rail (702) arranged along the moving direction of the slitting component, a servo cylinder (703) is arranged on the horizontal slide rail, and a slider (704) cooperating with the horizontal slide rail is arranged at the output end of the servo cylinder, a CCD camera (701) is arranged directly below the slider through an installation frame, the CCD camera lens is arranged downwardly facing the slitting component, a camera sensor, a storage chip and a transmission communication interface are arranged in the CCD camera body, and the transmission communication interface is connected to the precision center separation master control through a communication line, the CCD camera collects image information of the distribution and position of multiple pole ears and pole ear glue, and feeds back to the precision center separation master control for information analysis, and the precision center separation master control sends a signal to drive the servo drive mechanism and the slitting component to cooperate with the precision center separation to accurately slitting the pole ear glue between two adjacent pole ears.
2. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The precision center-dividing master control (5) comprises a master control chassis, wherein a central processing unit, a memory, a sensor, an actuator and a communication module are arranged in the master control chassis, wherein a pre-coded CCD precision measurement program is arranged in the central processing unit, wherein the CCD precision measurement program comprises an image processing module, a feature extraction module and a measurement analysis module, and wherein the central processing unit is connected to a CCD camera for collecting images through a sensor.
3. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The slitting assembly (203) comprises an upper cutter and a lower cutter and a cutter opening and closing driving device (202), wherein the cutter opening and closing driving device drives the upper cutter (232) and the lower cutter (231) to rotate relative to each other, open and close, and engage and cut, and the multi-band pole ear (6) is inserted into a cutting gap formed between the upper cutter and the lower cutter, and the upper cutter and the lower cutter rotate towards each other to simultaneously cut the upper and lower surfaces of the multi-band pole ear; The cutter opening and closing drive device (202) comprises a slitting motor (201), a driving shaft is connected to the end of the rotating shaft of the slitting motor, the other end of the driving shaft is mounted on the frame via a bearing, a driving wheel is matched with the driving rotating shaft, a driven wheel is meshed with the driving wheel, the driving wheel and the driven wheel are meshed for transmission, a driven shaft is fixedly provided at the center of the driven wheel, both ends of the driven shaft are mounted on the frame via bearings, an upper cutter is mounted on the output shaft end of the driving shaft, and a lower cutter is mounted on the output shaft end of the driven shaft.
4. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The identification component (7) also includes an inductive positioning component arranged below the lower cutter, the inductive positioning component includes a photoelectric sensing element (705), the photoelectric sensing element is fixed to the cutter opening and closing drive device via a sensing slide block, the sensing slide block is horizontally arranged and slidably cooperates with the sensing guide rail, and the sensing guide rail is horizontally arranged on the racks on both sides of the slitting component.
5. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The guide mechanism (4) comprises a guide pressure roller (402) and a guide flower wheel (401) symmetrically arranged on both sides of the cutting mechanism, a plurality of segmentation and positioning teeth are arranged at intervals along the axial direction on the surface of the guide flower wheel, the segmentation and positioning teeth are used to separate and position the pole lugs, a channel for the pole lugs to pass through is arranged between two adjacent segmentation and positioning teeth, and the pole lugs are arranged between the lower cut surface of the guide pressure roller body and the upper cut surface of the channel; Adjustment rods are provided at both ends of the guide flower wheel (401), and the adjustment rods are threaded rods. The adjustment rod threads are inserted into the vertical plate on the corresponding side, and a knob is provided at the end of the adjustment rod. By turning the knob forward or backward, the guide flower wheel is driven to move back and forth in a direction perpendicular to the moving path of the pole ear.
6. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The pressing mechanism (3) comprises a pressing drive device (301) arranged between the guiding mechanism and the cutting mechanism, a pressing block (302) is arranged below the pressing drive device, a clamping block (303) is arranged below the pressing block, and the clamping block is fixedly arranged on the frame. The pressing drive device drives the pressing block and the fixing block to press or separate, and the pressing block and the fixing block are pressed together to clamp and fix the pole ear.
7. The high-precision center-cutting device for tab glue with multiple tabs according to claim 6, characterized in that: The material pressing driving device (301) is configured as a lifting cylinder, the output shaft of which is arranged vertically downward, and the end of the output shaft is vertically connected to the material pressing block.
8. The high-precision center-cutting device for tab glue with multiple tabs according to claim 6, characterized in that: The surfaces of the pressing block (302) and the clamping block (303) are wrapped with die-cut Teflon, and the contact surfaces are fixed and adhered with high-temperature adhesive tape.
9. The high-precision center-cutting device for tab glue with multiple tabs according to claim 1, characterized in that: The servo drive mechanism (204) comprises a servo motor arranged at a cutting station of the cutting mechanism, the servo motor being fixed on a base, an advance / retract slider being arranged at the shaft end of the servo motor, an advance / retract slide rail being arranged below the advance / retract slider, the advance / retract slide rail being arranged in a direction perpendicular to the pole ear, the cutting mechanism being arranged on the advance / retract slider, and the slitting assembly being translated along the advance / retract slider in a direction close to or away from the pole ear.
Citation Information
Patent Citations
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