Single-color glaze glazing machine

By designing a monochrome glazing machine containing a two-speed bottoming machine, a glaze-making bucket and a six-axis manipulator, the traditional glaze machine has solved the problem of large area and slow glaze speed, and efficient and flexible glaze liquid application and cup treatment are achieved, which improves production efficiency and product quality.

CN222987216UActive Publication Date: 2025-06-17HUNAN ZHONGTAO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421592566.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-17
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

Traditional glazing machines occupy a large area, are inconvenient to carry, difficult to assemble, and slow glazing speed, which affects production efficiency and product quality, and require manual processing, so they are not very productive.

Method used

A monochrome glaze machine is designed, including a two-speed bottoming machine, agitating barrel and a six-axis robot, equipped with a flip mechanism, a blowing system, a belt conveyor line and a soot blowing rod to achieve automated glaze liquid application and cup treatment.

Benefits of technology

The overall steps of the glazing machine are simple and efficient, smooth in action, fast glazing speed, adapt to different scenes and cup shapes, have high flexibility in use, easy installation and maintenance, and improve production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glazing machines, and discloses a monochromatic glaze glazing machine which comprises a double-speed bottom supporting machine, a glaze stirring barrel and a six-axis mechanical arm, a turnover mechanism is fixedly arranged on one side of the front end face of the double-speed bottom supporting machine, a support is fixedly arranged on the front end face of the turnover mechanism, and a screen is fixedly arranged at the position, close to the rear end, of the upper end face of the support. An air blowing system is fixedly arranged at the position, close to the front end, of the upper end face of the support, a glaze basin is embedded in the middle point of the upper end face of the support, a conveyor is fixedly arranged at the front end of the support, a belt conveying line is arranged on the upper end face of the conveyor, and a plurality of soot blowing rods are fixedly arranged on the two sides of the upper end face of the conveyor; the six-axis mechanical arm is arranged on one side of the support, and the glaze stirring barrel is arranged on the other side of the support. According to the glazing machine, the glazing machine can adapt to different scenes, can adapt to feeding and discharging long and short lines, can be used for glazing cups in different shapes, is higher than a glazing machine in the existing market in use flexibility, and is convenient to install and maintain in the later period.
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Description

Technical Field

[0001] The utility model relates to the technical field of glazing machines, in particular to a monochromatic glaze glazing machine. Background Technique

[0002] Glazing is a method in which when firing pottery and porcelain, the blank should be fired first, taken out for glazing after firing, and then fired again. There are many kinds of glazes, which are substances made from quartz, feldspar, borax, clay, etc. They are coated on the surfaces of porcelain and pottery and fired into a glassy luster. They can be divided into crystalline glaze, crackle glaze, etc. A vitreous glaze layer is coated on the fired blank, mainly playing a role in protection and decoration.

[0003] At present, the traditional glazing machine has a large floor area, is inconvenient to carry and assemble, has a slow glazing speed, affects production and product quality, and requires manual handling, resulting in low production efficiency. Therefore, the utility model provides a monochromatic glaze glazing machine to solve the problems raised in the above background technique. Content of the Utility Model

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a monochromatic glaze glazing machine is proposed. This glazing machine can adapt to different scenarios, can adapt to long and short feeding and discharging lines, can apply outer glaze to cups of different shapes, has a higher flexibility in use than the glazing machines in the existing market, and is convenient for installation and later maintenance.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A monochromatic glaze glazing machine, including a two-speed bottom support machine, a glaze stirring barrel and a six-axis manipulator. On one side of the front end face of the two-speed bottom support machine, a flipping mechanism is fixedly arranged. On the front end face of the flipping mechanism, a bracket is fixedly arranged, and a screen is fixedly arranged at the rear end of the upper end face of the bracket. A blowing system is fixedly arranged at the front end of the upper end face of the bracket. A glaze basin is embedded in the middle of the upper end face of the bracket. A conveyor is fixedly arranged at the front end of the bracket. A belt conveyor line is arranged on the upper end face of the conveyor. A plurality of ash blowing rods are fixedly arranged on both sides of the upper end face of the conveyor;

[0007] The six-axis manipulator is arranged on one side of the bracket, and the glaze stirring barrel is arranged on the other side of the bracket. On one side of the upper end face of the glaze stirring barrel, a glaze pumping pump is fixedly arranged. A trolley frame is arranged at the lower end of the glaze stirring barrel, and a glaze stirring speed regulator is fixedly arranged on the upper end of the trolley frame. A glaze stirring motor is fixedly arranged on the front end face of the glaze stirring speed regulator, and a glaze stirring rod is fixedly arranged at the output end of the glaze stirring motor;

[0008] Through the above technical solutions, the blowing system can be used to quickly dry the six-axis manipulator, and the provided flipping mechanism can realize the shaking and transportation of the glazed cups, achieving the separation and automatic transportation effects of excess glaze liquid.

[0009] Further, a circulation pipe is fixedly arranged at the lower end of the glaze basin, and one end of the circulation pipe is connected to the liquid inlet end of the glaze pumping pump, and the output end of the glaze pumping pump is located inside the glaze stirring barrel;

[0010] Through the above technical solution, it is beneficial to quickly complete the replenishment of the glaze inside the glaze basin.

[0011] Further, the turning mechanism includes a plurality of grippers, an up-and-down movement motor, and a turning motor;

[0012] Through the above technical solution, it is beneficial to quickly shake up and down according to the up-and-down movement motor after clamping the cup by the turning mechanism, and to meet the use requirements of turning and transporting.

[0013] Further, a cup gripper is fixedly arranged at the gripper end of the six-axis manipulator;

[0014] Through the above technical solution, it is convenient to grab and use the cup to be processed.

[0015] Further, four belt conveyors are provided;

[0016] Through the above technical solution, the transportation of multiple cups can be completed simultaneously.

[0017] Further, cups are movably sleeved on the output ends of multiple ash blowing rods;

[0018] Through the above technical solution, the dust blowing effect on the inner side of the cup is completed.

[0019] Further, a conveyor speed regulator is fixedly arranged at the rear end of one side of the conveyor, and a bottom support speed regulator is fixedly arranged on both sides of the rear end face of the double-speed bottom support machine;

[0020] Through the above technical solution, it is convenient to adjust the transportation speed according to needs.

[0021] Further, a collection box is fixedly arranged at the rear end of the bracket and below the screen;

[0022] Through the above technical solution, the excess glaze dripping from the upper end can be collected and processed.

[0023] The utility model has the following beneficial effects:

[0024] The monochromatic glaze glazing machine proposed by the utility model has the overall steps that are simple and efficient, the actions are smooth, the glazing speed is fast, and it can meet the production requirements of large and small factories. Among them, the cup belt transportation line, the air blowing system, the glaze basin, the turning mechanism, and the double-speed bottom support machine are all modularly installed, and the installation and later maintenance are convenient.

[0025] The monochromatic glaze glazing machine proposed by the present utility model can adapt to different scenarios, can adapt to long and short feeding and discharging lines, and can apply external glaze to cups of different shapes, with higher flexibility in use than the glazing machines on the existing market. Description of the Drawings

[0026] Figure 1 It is a top view structural schematic diagram of the present utility model;

[0027] Figure 2 It is a front view structural schematic diagram of the present utility model;

[0028] Figure 3 It is a rear view structural schematic diagram of the present utility model;

[0029] Figure 4 It is a side view structural schematic diagram of the present utility model;

[0030] Figure 5 It is another side view structural schematic diagram of the present utility model.

[0031] Legend Explanation:

[0032] 1. Double-speed bottom support machine; 2. Flipping mechanism; 3. Screen; 4. Glaze basin; 5. Glaze stirring barrel; 6. Cup; 7. Belt conveyor; 8. Dust blowing rod; 9. Air blowing system; 10. Six-axis manipulator; 11. Bottom support speed regulator; 12. Glaze stirring motor; 13. Glaze stirring speed regulator; 14. Glaze pumping pump; 15. Conveyor speed regulator; 16. Cup gripper; 17. Conveyor. Detailed Embodiment

[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0034] Referring to Figures 1-5 , an embodiment provided by the present utility model: a monochromatic glaze glazing machine, including a double-speed bottom support machine 1, a glaze stirring barrel 5 and a six-axis manipulator 10. On one side of the front end face of the double-speed bottom support machine 1, a flipping mechanism 2 is fixedly arranged. On the front end face of the flipping mechanism 2, a bracket is fixedly arranged, and a screen 3 is fixedly arranged at the rear end of the upper end face of the bracket. An air blowing system 9 is fixedly arranged at the front end of the upper end face of the bracket. A glaze basin 4 is embedded at the midpoint of the upper end face of the bracket. A conveyor 17 is fixedly arranged at the front end of the bracket. A belt conveyor 7 is arranged on the upper end face of the conveyor 17. A plurality of dust blowing rods 8 are fixedly arranged on both sides of the upper end face of the conveyor 17;

[0035] The six-axis manipulator 10 is arranged on one side of the bracket, and the glaze stirring bucket 5 is arranged on the other side of the bracket. One side of the upper end face of the glaze stirring bucket 5 is fixedly provided with a glaze pumping pump 14. A trolley frame is arranged at the lower end of the glaze stirring bucket 5, and a glaze stirring speed regulator 13 is fixedly arranged at the upper end of the trolley frame. A glaze stirring motor 12 is fixedly arranged on the front end face of the glaze stirring speed regulator 13, and a glaze stirring rod is fixedly arranged at the output end of the glaze stirring motor 12.

[0036] Specifically, according to the above embodiment, cups 6 are movably sleeved on the output ends of multiple soot blowing rods 8. When using this glazing machine, first, the people on both sides of the conveyor 17 pick up the cups 6 at the soot blowing rods 8 of the cups 6 and place them on the soot blowing rods 8. Since the belt conveyor lines 7 are arranged in four, after blowing the dust inside the cups 6 clean, the cups 6 are placed on the four belt conveyor lines 7 for the cups 6. This position can be operated by 1 - 2 people.

[0037] When the sensor senses the cup 6 when the cup 6 reaches the end, the manipulator is triggered to work. According to the fact that a cup gripper 16 is fixedly arranged at the gripper end of the six-axis manipulator 10, it can be known that the six-axis manipulator 10 clamps the cup 6 according to the program and dips it into the glaze basin 4. After dipping the glaze, it clamps and places it on the screen 3 and then immediately runs to the air blowing system 9 to dry the claws, and then repeats the glazing action of clamping the cup 6.

[0038] About 3 seconds after the cup 6 on the screen 3 is placed, the flipping mechanism 2 for the cup 6 starts to work and clamps the cup 6. Since the flipping mechanism 2 includes multiple grippers, an up-and-down movement motor, and a flipping motor, the up-and-down movement motor on the flipping mechanism 2 quickly jitters up and down twice to shake off the excess glaze on the cup 6 and then flips it to the double-speed bottom support machine 1. After the double-speed bottom support machine 1 senses the cup 6, it starts to work and runs to the position where people are located on the front and back sides of the double-speed bottom support machine 1, and then the people manually remove the cup 6 with the applied glaze, and finally complete the glazing operation of the cup 6.

[0039] Specifically, a circulation pipe is fixedly arranged at the lower end of the glaze basin 4, and one end of the circulation pipe is connected to the liquid inlet end of the glaze pumping pump 14. The output end of the glaze pumping pump 14 is located inside the glaze stirring bucket 5. That is, the glaze in the glaze basin 4 and the glaze in the glaze stirring bucket 5 are circulated through the glaze pumping pump 14, so as to always keep the glaze in the glaze basin 4 sufficient and the glaze liquid from precipitating.

[0040] Specifically, a conveyor speed regulator 15 is fixedly arranged at the rear end of one side of the conveyor 17, and bottom support speed regulators 11 are fixedly arranged on both sides of the rear end face of the double-speed bottom support machine 1. That is, when in use, the speed of the four transport lines can be adjusted according to the manual speed for placing the cup 6 so that the final arrival time at the end is almost the same, in order to improve the efficiency.

[0041] Specifically, a collection box is fixedly arranged at the lower end of the screen 3 at the rear end of the bracket. It can be seen that when the flipping mechanism 2 shakes the cup 6 up and down, the excess glaze on the cup 6 is shaken off. At this time, the excess glaze will fall into the collection box through the screen 3 to complete the collection and treatment of the residual liquid.

[0042] Working principle: When the glazing machine is in use, first use the ash blowing rod 8 to blow the ash of the cup 6, then place the blown-clean cup 6 on the belt conveyor 7 for transportation. When it is transported to the end, the six-axis manipulator 10 grabs the cup 6 for dipping in the glaze basin 4, and places the dipped cup 6 on the screen 3 for stillness. Then use the flipping mechanism 2 to shake the cup 6 up and down to remove the excess glaze and then flip and transfer it to the double-speed bottom support machine 1 for transportation. Finally, the worker can take the material.

[0043] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A monochrome glaze coating machine, comprising a double-speed bottom supporting machine (1), a glaze stirring barrel (5) and a six-axis manipulator (10), characterized in that: A turning mechanism (2) is fixedly provided on one side of the front end face of the dual-speed bottom supporting machine (1); a bracket is fixedly provided on the front end face of the turning mechanism (2); a screen (3) is fixedly provided on the upper end face of the bracket near the rear end; an air blowing system (9) is fixedly provided on the upper end face of the bracket near the front end; a glaze basin (4) is embedded at the midpoint of the upper end face of the bracket; a conveyor (17) is fixedly provided on the front end of the bracket; a belt conveyor line (7) is provided on the upper end face of the conveyor (17); and a plurality of soot blowing rods (8) are fixedly provided on both sides of the upper end face of the conveyor (17); The six-axis manipulator (10) is arranged on one side of the bracket, and the glaze stirring barrel (5) is arranged on the other side of the bracket. A glaze pump (14) is fixedly arranged on one side of the upper end surface of the glaze stirring barrel (5). A trolley frame is arranged at the lower end of the glaze stirring barrel (5), and a glaze stirring speed regulator (13) is fixedly arranged on the upper end of the trolley frame. A glaze stirring motor (12) is fixedly arranged on the front end surface of the glaze stirring speed regulator (13), and a glaze stirring rod is fixedly arranged at the output end of the glaze stirring motor (12).

2. The monochrome glaze coating machine according to claim 1, characterized in that: A circulation pipe is fixedly arranged at the lower end of the glaze basin (4), and one end of the circulation pipe is connected to the liquid inlet end of the glaze extraction pump (14). The output end of the glaze extraction pump (14) is located in the glaze stirring barrel (5).

3. The monochrome glaze coating machine according to claim 1, characterized in that: The flipping mechanism (2) comprises a plurality of gripping clamps, an up and down motion motor and a flipping motor.

4. The monochrome glaze coating machine according to claim 1, characterized in that: A cup gripper (16) is fixedly provided at the gripper end of the six-axis manipulator (10).

5. The monochrome glaze coating machine according to claim 1, characterized in that: The number of belt conveyor lines (7) is four.

6. The monochrome glaze coating machine according to claim 1, characterized in that: The output ends of the plurality of soot blowing rods (8) are all movably sleeved with a cup (6).

7. The monochrome glaze coating machine according to claim 1, characterized in that: A conveying speed regulator (15) is fixedly arranged on one side of the conveyor (17) near the rear end, and a bottom supporting speed regulator (11) is fixedly arranged on both sides of the rear end surface of the dual-speed bottom supporting machine (1).

8. The monochrome glaze coating machine according to claim 1, characterized in that: A collecting box is fixedly arranged at the rear end of the bracket and located at the lower end of the screen (3).