Automatic rolling forming line for bottle opening
Through the automated operation of the automatic rolling forming line of the bottle mouth and the application of the secondary electric heating system, the problems of low production efficiency, high labor costs and poor product consistency in the prior art are solved, and an efficient and automated bottle mouth forming process is achieved.
Patent Information
- Application Number
- CN202421771129.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing bottle molding technology has problems such as low production efficiency, high labor costs and poor product consistency, especially when dealing with products with reinforcement ribs.
The automatic rolling molding line of the bottle mouth is adopted. The line cuts mud from mud strips to the finished product through automatic operation, including automatic hydraulic molding line, mud press, equal-slicing mud slicing machine and blank collection line, and uses a secondary electric heating system and an independent and controllable temperature area in the drying area.
It realizes automatic operation from mud cutting to finished products from mud strips, improves production efficiency, reduces labor costs, and ensures product consistency and high yield with reinforcement ribs on the bottle.
Smart Images
Figure CN222987227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle mouth forming, in particular to an automatic rolling and forming line for bottle mouths. Background Art
[0002] For the forming of the bottle mouth of mud material, ceramic mud material or ceramic material is used to make the bottle mouth part. During the ceramic production process, special attention needs to be paid to the bottle mouth part because it is directly related to the use and function of the bottle. During the manufacturing process of the bottle, the bottle mouth usually needs to be formed separately to ensure that the shape and size of the bottle mouth meet the design requirements.
[0003] The existing bottle mouth forming adopts manual mud feeding and turning of the blank, and chain drying, with low production efficiency and high labor cost. Especially for products with reinforcing ribs on the bottle mouth, manual secondary mud feeding is required. To ensure that the mud material can be pressed into the reinforcing ribs, manual finger pressing of the mud is needed, and it is difficult to ensure the consistency of the products. Therefore, those skilled in the art have provided an automatic rolling and forming line for bottle mouths to solve the problems raised in the above background art. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and an automatic rolling and forming line for bottle mouths is proposed. This automatic rolling and forming line for bottle mouths adopts automatic operation from mud bar cutting to the finished bottle mouth product, without manual intervention. The forming line has particularly good consistency for products with reinforcing ribs on the bottle mouth, high finished product rate, and this forming line adopts a secondary electric heating system, and the drying area is divided into two areas, and the temperatures in the two areas can be independently controlled.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: an automatic rolling and forming line for bottle mouths, including an automatic hydraulic forming line, a mud pressing machine, an equal - division mud cutting machine and a blank receiving line. The automatic hydraulic forming line includes a bracket, a forward - moving die mechanism, a backward - moving die mechanism, a blank taking mechanism and a first mud taking mechanism. A drying area is fixedly arranged at the middle position of the upper end face of the bracket, a main power system is fixedly arranged at the middle position of the inner bottom surface of the bracket, a secondary mud pressing mechanism is fixedly arranged at the front - side position of the upper end face of the bracket, and a middle - moving die mechanism is fixedly arranged at the position in front of the middle of the upper end face of the bracket;
[0006] The mud pressing machine includes a divider, a second mud taking mechanism and a four - station turntable. The upper end face of the four - station turntable is respectively provided with a first station, a second station, a third station and a fourth station;
[0007] The equal - division mud cutting machine includes an isolation belt, a mud bar pushing mechanism, a transport belt and a mud cutting mechanism. A mud bar sensor is fixedly arranged at the front - side position of one end face of the isolation belt, a turning mechanism is arranged on the end face of the transport belt far away from the mud bar pushing mechanism, and a mud cutting length sensor is arranged at the position on the front end face of the transport belt far away from the mud bar pushing mechanism;
[0008] Through the above technical solution, the automatic rolling forming line for the bottle mouth adopts fully automated operation from cutting the clay strip to producing the finished bottle mouth, without manual intervention. This forming line has particularly good consistency for products with reinforcing ribs on the bottle mouth, a high finished product rate, and this forming line adopts a secondary electric heating system. The drying area is divided into two zones, and the temperatures in the two zones can be independently controlled.
[0009] Furthermore, the clay press is arranged in front of the automatic hydraulic forming line, the equal - division clay cutter is arranged on one side of the clay press, and the blank receiving line is arranged on one side of the automatic hydraulic forming line;
[0010] Through the above technical solution, the long clay strip is manually placed on the belt with isolation of the equal - division clay cutter. After the cut clay segments are flipped by 90 degrees, the clay - taking mechanism suction cup of the clay press sucks them onto the clay press. The clay - taking mechanism of the automatic rolling forming line takes away the clay and puts it into the plaster mold on the first belt of the automatic rolling forming line. The blank - taking mechanism takes out the formed blank from the plaster mold and places it on the blank receiving line.
[0011] Furthermore, a secondary electric heating system is arranged on the upper end surface of the drying area near the position of the rear mold - moving mechanism, a primary electric heating system is arranged on the upper end surface of the drying area near the position of the front mold - moving mechanism, and a blower is arranged on the upper end surface of the drying area near the middle mold - moving mechanism;
[0012] Through the above technical solution, this area mainly dries the formed blanks in the plaster mold. Corresponding to the primary electric heating system, the second area is the first belt. This area mainly dries the plaster mold after the formed blanks have been taken out, corresponding to the secondary electric heating system. There is a heat - insulating board between the two drying areas to ensure independent temperature control, and the temperature of the second drying area is higher than that of the first drying area.
[0013] Furthermore, the front mold - moving mechanism is arranged at the front side position of the bracket, the rear mold - moving mechanism is arranged at the rear side position of the bracket, the first clay - taking mechanism is arranged at the front - side position on the upper end surface of the bracket, and the blank - taking mechanism is arranged at the rear - side position on the upper end surface of the bracket;
[0014] Through the above technical solution, the front mold - moving mechanism moves the plaster mold to the first station of the divider. Through the first clay - taking mechanism, the clay is taken and placed on the station.
[0015] Furthermore, the first station of the divider, the second station of the divider, the third station of the divider, and the fourth station of the divider are arranged at the position on the front - side of the upper end surface of the bracket, far from the first clay - taking mechanism;
[0016] Through the above technical solution, multiple materials can be placed through the four stations on the bracket.
[0017] Further, the four-station turntable is rotatably arranged on the upper end surface of the separator, and the second mud-taking mechanism is arranged above the four-station turntable;
[0018] Through the above technical solution, the second mud-taking mechanism can pick up and place the material on the station turntable.
[0019] Further, the mud bar pushing mechanism is arranged above the conveyor belt, and the mud cutting mechanism is arranged in front of the conveyor belt;
[0020] Through the above technical solution, the mud bar is pushed by the mud bar pushing mechanism, and then the mud bar is cut by the mud cutting mechanism.
[0021] The utility model has the following beneficial effects:
[0022] 1. The automatic rolling and forming line for the bottle mouth proposed by the utility model is fully automated from mud bar cutting to the finished bottle mouth product, without manual intervention, greatly improving production efficiency and reducing labor costs.
[0023] 2. The automatic rolling and forming line for the bottle mouth proposed by the utility model has particularly good consistency for products with reinforcing ribs on the bottle mouth, high product qualification rate, and this forming line adopts a secondary electric heating system, and the drying area is divided into two areas, and the temperatures in the two areas can be independently controlled. Description of the Drawings
[0024] Figure 1 is an axonometric schematic diagram of the utility model;
[0025] Figure 2 is an axonometric schematic diagram of the automatic hydraulic forming line of the utility model;
[0026] Figure 3 is an axonometric schematic diagram of the mud press of the utility model;
[0027] Figure 4 is an axonometric schematic diagram of the equal division mud cutting machine of the utility model.
[0028] Legend Explanation:
[0029] 1. Automatic hydraulic forming line; 2. Clay press; 3. Equal division clay cutting machine; 4. Greenware collecting line; 101. Forward moving die mechanism; 102. Secondary clay pressing mechanism; 103. First clay feeding mechanism; 104. Main power system; 105. Greenware taking mechanism; 106. Rear moving die mechanism; 107. Drying area; 108. Secondary electric heating system; 109. Primary electric heating system; 110. Fan; 111. Middle moving die mechanism; 112. Fourth station of the divider; 113. Third station of the divider; 114. Second station of the divider; 115. First station of the divider; 116. Support; 201. Fourth station; 202. Third station; 203. Second station; 204. Four-station turntable; 205. Divider; 206. First station; 207. Second clay feeding mechanism; 301. Clay bar inductor; 302. Turning mechanism; 303. Clay cutting length inductor; 304. Clay cutting mechanism; 305. Conveyor belt; 306. Clay bar pushing mechanism; 307. Isolation belt. Detailed implementation manners
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] Refer to Figures 1-4, An embodiment provided by the present utility model: an automatic rolling and forming line for the bottle mouth, including an automatic hydraulic forming line 1, a mud pressing machine 2, an equalizing and mud cutting machine 3 and a blank receiving line 4. The automatic hydraulic forming line 1 includes a bracket 116, a forward moving die mechanism 101, a backward moving die mechanism 106, a blank taking mechanism 105 and a first mud taking mechanism 103. A drying area 107 is fixedly arranged at the middle position on the upper end surface of the bracket 116. A main power system 104 is fixedly arranged at the middle position on the inner bottom surface of the bracket 116. A secondary mud pressing mechanism 102 is fixedly arranged at the front side position on the upper end surface of the bracket 116. A middle moving die mechanism 111 is fixedly arranged at the position in front of the middle on the upper end surface of the bracket 116. A secondary electric heating system 108 is arranged at the position close to the backward moving die mechanism 106 on the upper end surface of the drying area 107. A primary electric heating system 109 is arranged at the position close to the forward moving die mechanism 101 on the upper end surface of the drying area 107. A blower 110 is arranged at the position close to the middle moving die mechanism 111 on the upper end surface of the drying area 107. The forward moving die mechanism 101 is arranged at the front side position of the bracket 116. The backward moving die mechanism 106 is arranged at the rear side position of the bracket 116. The first mud taking mechanism 103 is arranged at the front side position on the upper end surface of the bracket 116. The blank taking mechanism 105 is arranged at the rear side position on the upper end surface of the bracket 116. A divider first station 115, a divider second station 114, a divider third station 113 and a divider fourth station 112 are arranged at the position on the front side of the upper end surface of the bracket 116 away from the first mud taking mechanism 103;
[0032] This area mainly dries the formed blank in the gypsum mold. Corresponding to the primary electric heating system 109, the second area is the first belt. This area mainly dries the gypsum mold after the formed blank has been taken out, corresponding to the secondary electric heating system 108. There is a heat preservation board separating the two drying areas 107 to ensure independent temperature control. The temperature of the second drying area 107 is higher than that of the first drying area 107. The forward moving die mechanism 101 moves the gypsum mold to the divider first station 115. The first mud taking mechanism 103 takes the mud material and can place the material on the station. Multiple materials can be placed through the four stations on the bracket 116.
[0033] The mud pressing machine 2 includes a divider 205, a second mud taking mechanism 207 and a four-station turntable 204. A first station 206, a second station 203, a third station 202 and a fourth station 201 are respectively arranged on the upper end surface of the four-station turntable 204. The four-station turntable 204 is rotatably arranged on the upper end surface of the separator. The second mud taking mechanism 207 is arranged above the four-station turntable 204;
[0034] The second mud taking mechanism 207 can take the material and place it on the station turntable;
[0035] The equal - division mud cutter 3 includes an isolation belt 307, a mud strip propulsion mechanism 306, a transport belt 305 and a mud cutting mechanism 304. A mud strip sensor 301 is fixedly arranged at a position on the front - side of one end face of the isolation belt 307. A flipping mechanism 302 is arranged on the end face of the transport belt 305 away from the mud strip propulsion mechanism 306. A mud cutting length sensor 303 is arranged at a position on the front end face of the transport belt 305 away from the mud strip propulsion mechanism 306. The mud strip propulsion mechanism 306 is arranged above the transport belt 305, and the mud cutting mechanism 304 is arranged in front of the transport belt 305.
[0036] This automatic rolling - forming line for the bottle mouth adopts fully automated operation from mud strip cutting to the finished bottle - mouth product, without manual intervention. This forming line has particularly good consistency for products with reinforcing ribs on the bottle mouth, and a high finished - product rate. Moreover, this forming line adopts a secondary electric heating system 108, and the drying area 107 is divided into two areas, and the temperatures in the two areas can be independently controlled.
[0037] The mud press 2 is arranged in front of the automatic hydraulic forming line 1. The equal - division mud cutter 3 is arranged at a position on one side of the mud press 2. The blank receiving line 4 is arranged at a position on one side of the automatic hydraulic forming line 1.
[0038] The long mud strip is manually placed on the belt with isolation of the equal - division mud cutter 3. After the cut mud material is flipped by 90 degrees, it is sucked by the suction cup of the mud - taking mechanism of the mud press 2 onto the mud press 2. The mud - taking mechanism of the automatic rolling - forming line takes away the mud material and puts it into the gypsum mold on the first belt of the automatic rolling - forming line. The blank - taking mechanism 105 takes out the formed blank from the gypsum mold and places it on the blank receiving line 4.
[0039] Working principle: The automatic bottle mouth rolling forming line mainly consists of an equal - division mud cutting machine 3, a mud pressing machine 2, an automatic rolling forming line, and a blank receiving line 4. The long mud strip is manually placed on the belt with isolation of the equal - division mud cutting machine 3. Multiple long mud strips can be placed on this isolation belt 307 in sequence. The isolation belt 307 runs to send the mud strip to the conveying belt, and the mud pushing mechanism pushes the mud strip forward. When the mud strip is pushed to the mud cutting mechanism 304, the equal - division mud cutting machine 3 sets the cutting length according to the required mud strip length of the product and cuts the mud strip into segments. After the cut mud material is flipped 90 degrees, it is sucked by the mud suction mechanism of the mud pressing machine 2 to the first station 206 of the mud pressing machine 2. The mud pressing machine 2 has four stations. The first station 206 is the mud loading station, the second station 203 is the mud pressing station, the third station 202 is the mud unloading station, and the fourth station 201 is the detection station for whether there is mud material. When the mud material reaches the third station 202, the mud taking mechanism of the automatic rolling forming line takes away the mud material and puts it into the plaster mold on the first belt of the automatic rolling forming line. The automatic rolling forming line consists of four belts arranged in parallel. Through the operation of the automatic rolling forming line, it undergoes secondary mud pressing in sequence. The front - moving mold mechanism 101 moves the plaster mold to the first station 115 of the divider. When the divider 205 rotates to the second station 203, the rolling forming machine works to form the mud material in the plaster mold. When the divider 205 rotates to the fourth station 201, the plaster mold is placed on the fourth belt. When the plaster mold reaches the tail of the automatic rolling forming machine, it is moved to the third belt by the rear - moving mold mechanism 106. After the third belt finishes running, the plaster mold is moved to the second belt by the middle - moving mold mechanism 111. After the second belt finishes running, the plaster mold is moved to the first belt by the rear - moving mold mechanism 106, thus forming a cycle. When the plaster mold reaches the blank taking area, the blank taking mechanism 105 takes out the formed blank from the plaster mold and places it on the blank receiving line 4. The drying area 107 is divided into two areas. The first area is the second, third, and fourth belts. This area mainly dries the formed blanks in the plaster mold, corresponding to the primary electric heating system 109. The second area is the first belt. This area mainly dries the plaster mold after the formed blank has been taken out, corresponding to the secondary electric heating system 108. There is a heat - insulating board between the two drying areas 107 to ensure independent temperature control. The temperature of the second drying area 107 is higher than that of the first drying area 107.
[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A bottle mouth automatic rolling forming line, comprising an automatic hydraulic forming line (1), a mud pressing machine (2), an equal-dividing mud cutting machine (3) and a blank collecting line (4), characterized in that: The automatic hydraulic forming line (1) comprises a support (116), a front mold moving mechanism (101), a rear mold moving mechanism (106), a blank taking mechanism (105) and a first clay taking mechanism (103); a drying area (107) is fixedly arranged at a middle position on the upper end surface of the support (116); a main power system (104) is fixedly arranged at a middle position on the inner bottom surface of the support (116); a secondary clay pressing mechanism (102) is fixedly arranged at a front position on the upper end surface of the support (116); and a middle mold moving mechanism (111) is fixedly arranged at a front position on the middle of the upper end surface of the support (116); The mud press (2) comprises a divider (205), a second mud material taking mechanism (207) and a four-station turntable (204); the upper end surface of the four-station turntable (204) is respectively provided with a first station (206), a second station (203), a third station (202) and a fourth station (201); The equal-dividing mud cutting machine (3) comprises an isolation belt (307), a mud strip advancing mechanism (306), a transport belt (305) and a mud cutting mechanism (304); a mud strip sensor (301) is fixedly provided at a front position of one end surface of the isolation belt (307); a turning mechanism (302) is provided at a side of the transport belt (305) away from the mud strip advancing mechanism (306); and a mud cutting length sensor (303) is provided at a side of the front end surface of the transport belt (305) away from the mud strip advancing mechanism (306).
2. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: The mud press (2) is arranged in front of the automatic hydraulic forming line (1), the mud dividing and cutting machine (3) is arranged on one side of the mud press (2), and the blank collecting line (4) is arranged on one side of the automatic hydraulic forming line (1).
3. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: A secondary electric heating system (108) is arranged on the upper end surface of the drying zone (107) near the rear mould shifting mechanism (106), a primary electric heating system (109) is arranged on the upper end surface of the drying zone (107) near the front mould shifting mechanism (101), and a fan (110) is arranged on the upper end surface of the drying zone (107) near the middle mould shifting mechanism (111).
4. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: The forward mold moving mechanism (101) is arranged at the front side of the bracket (116), the backward mold moving mechanism (106) is arranged at the rear side of the bracket (116), the first clay material taking mechanism (103) is arranged at the front side of the upper end surface of the bracket (116), and the blank taking mechanism (105) is arranged at the rear side of the upper end surface of the bracket (116).
5. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: A first divider station (115), a second divider station (114), a third divider station (113) and a fourth divider station (112) are arranged on the front side of the upper end of the bracket (116) away from the first mud material taking mechanism (103).
6. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: The four-station turntable (204) is rotatably arranged on the upper end surface of the separator, and the second mud material taking mechanism (207) is arranged above the four-station turntable (204).
7. The bottle mouth automatic rolling forming line according to claim 1, characterized in that: The mud strip advancing mechanism (306) is arranged above the transport belt (305), and the mud cutting mechanism (304) is arranged in front of the transport belt (305).