Jacking mechanism for product
By designing a two-layer platform structure and an automated drive system in the hoisting mechanism, the problem of large space occupation of the existing hoisting mechanism is solved, and efficient space utilization and automated production are achieved.
Patent Information
- Application Number
- CN202422190370.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing hoisting mechanism for bulk stacking products takes up too much space and is not suitable for use in production areas with small space.
A double-layer jacking platform structure including a first platform and a second platform is designed, and by forming a housing space between the platforms, vertical space is used to reduce the footprint in the horizontal direction. The platform is driven by drive components and lift components to achieve automatic rise and fall.
It effectively utilizes vertical space, reduces the horizontal area, is suitable for production areas with narrow space, improves the space utilization rate of the production workshop, and improves production efficiency through automated operations.
Smart Images
Figure CN222987375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, and particularly relates to a jacking mechanism for products. Background Art
[0002] The jacking mechanism is a commonly used mechanism in the field of mold production, and has relatively rich applicable scenarios. It can be used to eject the injection-molded products, and can also be used to eject the products stacked in batches for processing or packaging.
[0003] However, at present, most of the jacking mechanisms for stacking products in batches need to occupy too much space and are not suitable for use in production areas with small space. Summary of the Utility Model
[0004] In order to solve at least one of the above technical problems, the utility model provides a jacking mechanism for products.
[0005] To achieve the above object, the embodiments of the present application adopt the following technical solutions:
[0006] A jacking mechanism for products provided by the utility model includes:
[0007] A jacking platform, the jacking platform includes a first platform and a second platform. The first platform is used to place the products to be jacked. The second platform is connected to the first platform and is arranged below the first platform. There is an accommodating space between the first platform and the second platform. The second platform includes a first through hole;
[0008] A driving component, the driving component is used to drive the jacking platform to rise or fall;
[0009] A lifting component, the lifting component includes a lifting rod. One end of the lifting rod is connected to the driving component, and the other end is arranged through the first through hole;
[0010] When the driving component drives the jacking platform to rise or fall, the second platform moves along the axial direction of the lifting rod.
[0011] In a possible implementation manner of the present application, the cross-sections of the first platform and the second platform are both rectangular.
[0012] In a possible implementation manner of the present application, the cross-section of the first platform is greater than or equal to the cross-section of the second platform.
[0013] In a possible implementation manner of the present application, the first platform and the second platform are connected by 4 support columns, and the support columns are respectively arranged at the 4 corners of the second platform.
[0014] In a possible implementation manner of the present application, the lifting assembly further includes a guide rod arranged parallel to the lifting rod, and a second through hole adapted to the guide rod is provided on the second platform.
[0015] In a possible implementation manner of the present application, a third platform is further provided between the first platform and the second platform, and the third platform is fixedly connected to the lifting rod and the guide rod.
[0016] In a possible implementation manner of the present application, the guide rod is connected to the second platform through a bearing.
[0017] In a possible implementation manner of the present application, the number of the guide rods is set to 4, and the guide rods are respectively arranged at the four corners of the third platform.
[0018] In a possible implementation manner of the present application, the driving assembly includes a driving motor and a coupling, one end of the coupling is connected to the lifting rod, and the other end is connected to the driving motor.
[0019] In a possible implementation manner of the present application, an inductor is further included, and the inductor is arranged on one side of the lifting rod.
[0020] Compared with the prior art, a jacking mechanism for products of the present utility model effectively utilizes the vertical space and reduces the floor area in the horizontal direction through the double-layer platform structure of the first platform and the second platform and forming an accommodating space therebetween. It is suitable for production areas with limited space and improves the space utilization rate of the production workshop. The first platform can be used to place stacked products, such as plastic suction boxes, etc., so that the jacking mechanism can be widely applied to the jacking operations of various products. At the same time, by adjusting the sizes, shapes of the first platform and the second platform and the configuration of the lifting rod, it can flexibly adapt to products of different sizes and weights, enhancing its versatility and adaptability. By integrating the driving assembly and the lifting assembly, the automatic rising and falling of the jacking platform are realized. This automated operation not only improves the production efficiency, but also reduces manual intervention and lowers the labor intensity. At the same time, when the product on the top layer of the first platform is taken away, the jacking platform can automatically rise to ensure that the subsequent products can be taken away smoothly, realizing a continuous and efficient production process. The structure of this jacking mechanism is simple, reasonably arranged, and the manufacturing cost is relatively low. At the same time, due to its strong versatility and wide application range, it can be used in batches in multiple production scenarios, further reducing the production cost per unit product. In addition, due to reducing the space occupation and improving the production efficiency, the operation cost of the enterprise is also indirectly reduced. Due to the compact structure and modular setting of this jacking mechanism, its maintenance and repair work becomes simple and fast. When a fault occurs or maintenance is required, the problem can be quickly located and processed, reducing the downtime and the impact on production. Brief Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments of the present application will be described below.
[0022] Figure 1 It is a schematic structural view of a jacking mechanism for a product provided by the present utility model;
[0023] Figure 2 It is another schematic structural view of a jacking mechanism for a product provided by the present utility model.
[0024] Description of the reference numerals:
[0025] 10. Jacking platform; 110. First platform; 120. Second platform; 1210. First through hole; 1220. Second through hole; 130. Accommodation space; 140. Support column; 20. Driving assembly; 210. Driving motor; 220. Coupling; 30. Lifting assembly; 310. Lifting rod; 320. Guide rod; 330. Third platform; 340. Bearing; 40. Inductor. Detailed Embodiments
[0026] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0027] The terms "first", "second", etc. in the embodiments of the present utility model are only used to distinguish related technical features and do not represent a sequence. It should be understood that such data can be interchanged under appropriate circumstances for the embodiments of the present application described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0028] In the present application, the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "middle", "outer", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation or be constructed and operated in a specific orientation.
[0029] Moreover, in addition to being used to represent orientation or positional relationships, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to the specific circumstances.
[0030] A lifting mechanism for products provided by the present utility model effectively utilizes the vertical space and reduces the floor area in the horizontal direction through the double-layer platform structure of the first platform and the second platform and forming a receiving space therebetween. It is suitable for production areas with limited space and improves the space utilization rate of the production workshop. The first platform can be used to place stacked products, such as blister boxes, etc., so that the lifting mechanism can be widely applied to the lifting operations of various products. At the same time, by adjusting the sizes, shapes of the first platform and the second platform, and the configuration of the lifting rods, it can flexibly adapt to products of different sizes and weights, enhancing its versatility and adaptability. By integrating the driving component and the lifting component, the automatic rising and falling of the lifting platform are realized. This automated operation not only improves production efficiency but also reduces manual intervention and labor intensity. At the same time, when the product on the top layer of the first platform is taken away, the lifting platform can automatically rise to ensure that subsequent products can be taken away smoothly, realizing a continuous and efficient production process. This lifting mechanism has a simple structure, reasonable settings, and relatively low manufacturing costs. At the same time, due to its strong versatility and wide application range, it can be used in batches in multiple production scenarios, further reducing the production cost per unit product. In addition, due to reducing space occupancy and improving production efficiency, it also indirectly reduces the operating costs of the enterprise. Because this lifting mechanism has a compact structure and modular settings, its maintenance and servicing work become simple and fast. When a fault occurs or maintenance is required, the problem can be quickly located and processed, reducing the downtime and the impact on production. Embodiment
[0031] An embodiment of the present utility model provides a lifting mechanism for products, as Figure 1 and Figure 2 shown, including a lifting platform 10. The lifting platform 10 includes a first platform 110 and a second platform 120. The first platform 110 is used to place the product to be lifted. The second platform 120 is connected to the first platform 110 and is disposed below the first platform 110. There is a receiving space 130 between the first platform 110 and the second platform 120. The second platform 120 includes a first through hole 1210; a driving component 20, which is used to drive the lifting platform 10 to rise or fall; a lifting component 30, which includes a lifting rod 310. One end of the lifting rod 310 is connected to the driving component 20, and the other end passes through the first through hole 1210. When the driving component 20 drives the lifting platform 10 to rise or fall, the second platform 120 moves along the axial direction of the lifting rod 310.
[0032] An embodiment of the present utility model provides a jacking mechanism for products. The first platform 110 can be used to place products stacked layer by layer, such as blister boxes. After starting work, when the product on the top layer of the first platform 110 is taken away by other mechanisms, the driving component 20 drives the jacking platform 10 to rise, so that other mechanisms can continue to take away the products on the first platform 110.
[0033] Such a jacking mechanism has strong versatility, can be used in working scenarios with narrow spaces, and has relatively low production costs, making it suitable for batch use.
[0034] As Figure 1 and Figure 2 shown, the cross-sections of the first platform 110 and the second platform 120 are both rectangular. More specifically, the cross-section of the first platform 110 is greater than or equal to the cross-section of the second platform 120. More specifically, the first platform 110 and the second platform 120 are connected by 4 support columns 140, and the support columns 140 are respectively arranged at the 4 corners of the second platform 120.
[0035] The rectangular cross-section makes the platform and the support structure more stable, which is beneficial to bearing the forces and torques generated during the jacking process. Especially when the first platform 110 needs to carry stacked products, the larger cross-sectional area can provide better support and stress dispersion effects, ensuring the safety and reliability of the jacking process. Since the cross-section of the first platform 110 is greater than or equal to that of the second platform 120, the accommodation space 130 between the two is more reasonable. While maintaining sufficient support strength, it maximizes the use of vertical space and reduces the floor area in the horizontal direction. This is particularly important for production areas with limited space. By connecting the first platform 110 and the second platform 120 through 4 support columns 140, and the support columns 140 are respectively arranged at the 4 corners of the second platform 120, this layout makes the structure of the entire jacking mechanism clearer and more compact. It not only simplifies the installation process but also facilitates subsequent maintenance and repair work. Maintenance personnel can more easily access each component for necessary inspections and replacements. Since the first platform 110 and the second platform 120 are connected by the support columns 140, this structure provides a certain degree of flexibility for adjusting the platform height and size. If it is necessary to process products of different sizes or weights, the height of the support columns 140 can be adjusted or support columns 140 of different sizes can be replaced to meet the requirements. This highly adaptable structure enables the jacking mechanism to be more widely applied to various production scenarios.
[0036] As Figure 2As shown, more specifically, the lifting assembly 30 further includes a guide rod 320 arranged parallel to the lifting rod 310, and a second through hole 1220 adapted to the guide rod 320 is provided on the second platform 120. A third platform 330 is further provided between the first platform 110 and the second platform 120, and the third platform 330 is fixedly connected to the lifting rod 310 and the guide rod 320. The guide rod 320 can be connected to the second platform 120 through a bearing 340. More specifically, the number of the guide rods 320 is set to 4, and the guide rods 320 are respectively arranged at the four corners of the third platform 330.
[0037] In this way, the setting of the guide rod 320 enables the jacking platform 10 to maintain better stability during the lifting process. The guide rod 320 and the lifting rod 310 work together to provide a dual guiding and supporting effect for the jacking platform 10. This helps to prevent the platform from tilting or shaking during the lifting process, ensuring that the product can be smoothly jacked up and taken away. Connecting the guide rod 320 to the second platform 120 through the bearing 340 can reduce the friction and wear of the guide rod 320 during the moving process. This not only extends the service life of the guide rod 320 but also reduces the maintenance cost. At the same time, the use of the bearing 340 also ensures that the guide rod 320 can slide smoothly, improving the operating efficiency of the jacking mechanism. Setting the third platform 330 between the first platform 110 and the second platform 120 and fixedly connecting it to the lifting rod 310 and the guide rod 320 enhances the structural strength of the entire jacking mechanism, and the third platform 330, as the connecting surface of the guide rod 320, can enhance the stability of the guide rod 320. Multiple guide rods 320 are respectively arranged at the four corners of the third platform 330, and this structure makes the jacking platform 10 more stable and safe during the lifting process. Even when subjected to lateral forces or impacts, it can maintain the stability of the platform through the cooperative action of multiple guide rods 320, preventing accidents from occurring.
[0038] As Figure 1 and Figure 2 As shown, more specifically, the driving assembly 20 includes a driving motor 210 and a coupling 220. One end of the coupling 220 is connected to the lifting rod 310, and the other end is connected to the driving motor 210. Among them, the driving motor 210 can be a stepping motor, and the lifting rod 310 can be a worm and worm gear jacking machine.
[0039] Among them, the stepping motor serves as the driving motor 210, which can achieve precise control of the lifting platform 10. The stepping motor has the characteristics of a small step angle, high precision, and fast response speed. It can rotate according to the preset number of steps and speed, thereby precisely controlling the lifting height of the lifting rod 310 (worm and worm gear jack). This is particularly important for the product lifting operation that requires high-precision positioning. The stepping motor has good reliability and stability and can maintain stable performance during long-term operation. This characteristic enables the lifting mechanism to maintain an efficient and stable operating state during continuous production operations, reducing the failure rate and downtime. The worm and worm gear jack, as the lifting rod 310, has a self-locking function. When the worm and worm gear mechanism is in a non-working state, due to the friction between the worm and the worm gear and the effect of the self-locking angle, the lifting platform 10 can be kept stationary at the current position to prevent accidental movement or descent due to external forces. This self-locking function improves the safety and stability of the lifting mechanism. Although the worm and worm gear mechanism has a self-locking function, its transmission efficiency is relatively high. Driven by the driving motor 210, the worm and worm gear jack can smoothly and efficiently achieve the lifting action to meet the requirements in production operations. The structure of the driving assembly 20 is relatively simple, mainly including components such as the driving motor 210, the coupling 220, and the lifting rod 310. This design makes the maintenance and repair of the lifting mechanism more convenient and fast. Maintenance personnel can more easily access each component for necessary inspections and replacements. Since there is a large flexibility in the selection of the driving assembly 20 and the lifting rod 310, they can be customized and optimized according to different production requirements and scenarios. For example, stepping motors with different powers and speeds can be selected to adapt to products of different weights and sizes; the parameters of the worm and worm gear jack can also be adjusted according to needs to achieve the best transmission effect.
[0040] As Figure 1 and Figure 2 shown, a lifting mechanism for products provided by an embodiment of the present invention further includes a sensor 40, and the sensor 40 is arranged on one side of the lifting rod 310.
[0041] It is understandable that the sensor 40 can monitor parameters such as the position, speed, or acceleration of the lifting rod 310 in real time. This is crucial for precisely controlling the lifting process of the lifting platform 10 and can ensure that the product is accurately lifted to the predetermined height. By integrating with the control system, the sensor 40 can transmit the monitored data to the controller, and the controller automatically adjusts the output of the drive motor 210 based on the data to achieve precise control of the movement of the lifting rod 310. This automatic adjustment mechanism can improve production efficiency, reduce manual intervention, and lower the risk of operation errors. The sensor 40 can also be part of the safety protection device. For example, when it detects that the lifting rod 310 encounters an obstacle or exceeds the preset range, the sensor 40 can immediately trigger the safety mechanism to stop the movement of the lifting rod 310 and prevent equipment damage or personal injury. By monitoring the movement state of the lifting rod 310, the sensor 40 can also help diagnose potential faults in the lifting mechanism. For example, if the sensor 40 detects that the movement of the lifting rod 310 is unstable or the speed is abnormal, there may be problems with components such as the drive motor 210, the coupling 220, or the worm and worm gear lifting machine. This helps to detect problems in a timely manner and take repair measures to avoid the expansion of faults. The introduction of the sensor 40 makes the lifting mechanism have a higher level of intelligence. By integrating with other intelligent devices (such as robots, automated production lines, etc.), more complex production processes and automated control can be achieved. This helps to improve production efficiency and flexibility, reduce production costs and labor intensity.
[0042] Compared with the prior art, a lifting mechanism for products provided by an embodiment of the present utility model has a double-layer platform structure of a first platform and a second platform, and a receiving space is formed therebetween, effectively utilizing the vertical space and reducing the floor area in the horizontal direction. It is suitable for production areas with limited space and improves the space utilization rate of the production workshop. The first platform can be used to place stacked products, such as blister boxes, etc., enabling the lifting mechanism to be widely applied to the lifting operations of various products. At the same time, by adjusting the sizes, shapes of the first platform and the second platform, and the configuration of the lifting rods, it can flexibly adapt to products of different sizes and weights, enhancing its versatility and adaptability. By integrating the driving component and the lifting component, the automatic rising and falling of the lifting platform are realized. This automated operation not only improves production efficiency, but also reduces manual intervention and labor intensity. At the same time, when the product on the top layer of the first platform is taken away, the lifting platform can automatically rise to ensure that subsequent products can be taken away smoothly, realizing a continuous and efficient production process. This lifting mechanism has a simple structure, reasonable settings, and relatively low manufacturing costs. At the same time, due to its strong versatility and wide application range, it can be used in batches in multiple production scenarios, further reducing the production cost per unit product. In addition, due to the reduction of space occupation and the improvement of production efficiency, the operating costs of the enterprise are also indirectly reduced. Due to the compact structure and modular setting of this lifting mechanism, its maintenance and servicing work become simple and fast. When a failure occurs or maintenance is required, the problem can be quickly located and processed, reducing the downtime and the impact on production.
[0043] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model.
Claims
1. A lifting mechanism for a product, characterized in that: include: A lifting platform (10), the lifting platform (10) comprising a first platform (110) and a second platform (120), the first platform (110) being used to place products to be lifted, the second platform (120) being connected to the first platform (110) and arranged below the first platform (110), an accommodating space (130) being provided between the first platform (110) and the second platform (120), and the second platform (120) comprising a first through hole (1210); A driving assembly (20), the driving assembly (20) being used to drive the lifting platform (10) to rise or fall; A lifting assembly (30), the lifting assembly (30) comprising a lifting rod (310), one end of the lifting rod (310) being connected to the driving assembly (20), and the other end of the lifting rod (310) being arranged to pass through the first through hole (1210); When the driving assembly (20) drives the lifting platform (10) to rise or fall, the second platform (120) moves along the axial direction of the lifting rod (310).
2. The lifting mechanism for products according to claim 1, characterized in that: The cross-sections of the first platform (110) and the second platform (120) are both rectangular.
3. The lifting mechanism for products according to claim 1 or 2, characterized in that: The cross section of the first platform (110) is greater than or equal to the cross section of the second platform (120).
4. The lifting mechanism for products according to claim 2, characterized in that: The first platform (110) and the second platform (120) are connected via four support columns (140), and the support columns (140) are respectively arranged on the four corners of the second platform (120).
5. The lifting mechanism for products according to claim 1, characterized in that: The lifting assembly (30) further comprises a guide rod (320) arranged parallel to the lifting rod (310), and the second platform (120) is provided with a second through hole (1220) adapted to the guide rod (320).
6. The lifting mechanism for products according to claim 5, characterized in that: A third platform (330) is also provided between the first platform (110) and the second platform (120), and the third platform (330) is fixedly connected to the lifting rod (310) and the guide rod (320).
7. The lifting mechanism for products according to claim 5 or 6, characterized in that: The guide rod (320) is connected to the second platform (120) via a bearing (340).
8. The lifting mechanism for products according to claim 6, characterized in that: The number of the guide rods (320) is set to be four, and the guide rods (320) are respectively arranged on the four corners of the third platform (330).
9. The lifting mechanism for products according to claim 1, characterized in that: The driving assembly (20) comprises a driving motor (210) and a coupling (220); one end of the coupling (220) is connected to the lifting rod (310), and the other end is connected to the driving motor (210).
10. The lifting mechanism for products according to claim 1, characterized in that: It also includes a sensor (40), wherein the sensor (40) is arranged on one side of the lifting rod (310).