Foam mold beneficial to foam molding

By designing a streamlined foam mold structure, using the connecting cylinder and opening to allow water to flow in the mold, and using semiconductor refrigeration parts to cool down, the existing foam mold structure is solved, and efficient foam molding and cooling is achieved.

CN222987411UActive Publication Date: 2025-06-17HUNAN OKAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421563040.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-17
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The structure of existing foam molds is relatively complex, and two sets of refrigeration equipment are required to accelerate the cooling and forming of foam, resulting in high cost in the overall structure.

Method used

A streamlined foam mold structure is designed, including a bottom plate, a bottom mold seat and a top mold seat. Water is circulated in the top flow chamber and the bottom flow chamber through the connecting cylinder and opening, accelerating the cooling efficiency after foam forming, and using semiconductor refrigeration parts for cooling.

Benefits of technology

The structure is streamlined, the cost is reduced, and the cooling efficiency after foam forming is improved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foam mold beneficial to foam molding, and particularly relates to the technical field of molds, the foam mold comprises a bottom plate, and a mold assembly for foam molding is arranged at the top of the bottom plate; the mold assembly comprises a bottom mold base and a top mold base, the top mold base is arranged at the top of the bottom mold base, a top flow cavity is formed in the top mold base, a bottom flow cavity is formed in the bottom mold base, sealing plates are arranged in the front end and the rear end of the top flow cavity, telescopic rods connected with the top of an inner cavity of the top flow cavity are installed at the tops of the sealing plates, and springs are arranged outside the bottom ends of the telescopic rods in a sleeving mode. According to the utility model, the opening on the connecting cylinder is communicated with the top flow cavity, so that cooled water can circulate in the top flow cavity in the top die holder and the bottom flow cavity in the bottom die holder, the cooling efficiency after foam molding can be accelerated, the top die holder and the bottom die holder can be connected into a whole, the structure is simplified, and the manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, and more specifically to a foam mold that is beneficial to foam molding. Background Art

[0002] A foam mold is a special tool for manufacturing foam plastic products. A foam mold usually refers to a mold used in the foam molding process. This mold is used to fill a foaming resin into its interior, and then the resin is melted by heating, and a gas-liquid saturated solution is formed therein. Subsequently, a large number of tiny bubbles are formed in the material through nucleation. These bubbles grow and solidify, and finally a foam plastic part with a specific shape and structure is made. Foam products are applied in various fields, such as industry, construction, and transportation. Foam appliances are widely used because of their good heat insulation performance, strong shock absorption performance, and moisture-proof performance.

[0003] As shown in the application document with the publication number CN213797736U in the prior art, it includes a cabinet body, an upper mold, and a lower mold. There are a through hole one and a through hole two on the upper surface of the cabinet body. There is a vertically movable feed pipe in the through hole one, and a vertically movable water inlet one in the through hole two. The lower end of the feed pipe is connected with a feed pipe, and the lower end of the feed pipe passes through the support plate and is connected with a four-way joint. There is a mold cavity in the upper mold, and the lower end of the four-way joint is connected to the upper end of the mold cavity. The water inlet one is connected with a water storage chamber one through a water pipe. There is a submersible pump one in the water storage chamber one. There is a water pipe in the upper mold. One end of the upper mold is connected with a water inlet pipe one and a water outlet pipe one. Both the water inlet pipe one and the water outlet pipe one are connected with the water pipe. This technical solution cools the clear water with a cooler one and a cooler two. The cooled water passes through the upper mold and the lower mold to quickly cool the foam in the upper mold and the lower mold, and thus quickly form.

[0004] However, the technology of the above technical solution is relatively complex, and two groups of refrigeration equipment are required to accelerate the cooling and forming of the foam, which will increase the construction cost of the overall structure. Summary of the Utility Model

[0005] In order to overcome the above defects of the prior art, the utility model provides a foam mold that is beneficial to foam molding, which not only simplifies the structure, reduces the cost, but also can improve the production efficiency.

[0006] To achieve the above object, the utility model provides the following technical solution: A foam mold that is beneficial to foam molding, including a bottom plate, and a mold assembly for foam molding is provided on the top of the bottom plate;

[0007] The mold assembly includes a bottom mold base and a top mold base. The top mold base is arranged on the top of the bottom mold base. A top flow cavity is formed inside the top mold base, and a bottom flow cavity is formed inside the bottom mold base. Sealing plates are arranged inside both the front and rear ends of the top flow cavity. A telescopic rod connecting to the top of the inner cavity of the top flow cavity is installed on the top of the sealing plate. A spring is sleeved outside the bottom end of the telescopic rod. A through hole is formed on one side of the bottom of the top mold base corresponding to the sealing plate.

[0008] Two connecting cylinders communicating with the bottom flow cavity are installed on the top of the bottom mold base. The top end of the connecting cylinder penetrates through the through hole and extends into the top flow cavity. And the top end of the connecting cylinder is in contact with the bottom of the sealing plate. A plurality of openings are arranged at intervals on the outside of the top end of the connecting cylinder.

[0009] In a preferred embodiment, a transfer box is installed on the top of the top mold base. A telescopic pipe is fixedly communicated with the top of the transfer box. A water supply pipe is fixedly communicated with the top end of the telescopic pipe. Semiconductor refrigeration components are installed inside both ends of the transfer box. A connecting pipe is fixedly communicated with the rear side of the transfer box. One end of the connecting pipe away from the transfer box penetrates through the top mold base and is fixedly communicated with the top flow cavity. A water outlet pipe is fixedly communicated with the rear side of the bottom end of the bottom mold base, and is connected to a water supply device through the water supply pipe, and then is communicated with the transfer box through the telescopic pipe that can be extended with the movement of the top mold base.

[0010] In a preferred embodiment, a mounting plate is arranged on the top of the top mold base. Columns are installed at the four corners of the bottom of the mounting plate. The bottom ends of the columns are fixedly connected to the top of the bottom plate. The mounting plate is sleeved outside the water supply pipe. Through the arrangement of the mounting plate, it is convenient to install and fix the electric push rod. At the same time, the mounting plate is supported and fixed by a plurality of columns to ensure the stability of the mounting plate.

[0011] In a preferred embodiment, electric push rods are installed at the bottom of both ends of the mounting plate. The bottom ends of the electric push rods are fixedly connected to the top of the top mold base. Through the extension and contraction of the electric push rods, the orientation of the top mold base can be adjusted up and down, so as to realize the foam molding process in cooperation with the bottom mold base.

[0012] In a preferred embodiment, a plurality of reinforcing rods are installed at intervals between two adjacent front and rear columns. Through the arrangement of the reinforcing rods, the stability and support strength of the two columns can be enhanced, and the situation of the columns being distorted and deformed can be avoided.

[0013] In a preferred embodiment, a plurality of feet are installed at the bottom of the bottom plate, and the plurality of feet are evenly spaced. Through the arrangement of the plurality of feet, it is convenient to support and fix the bottom plate and ensure the stability of the bottom plate.

[0014] The technical effects and advantages of the present utility model:

[0015] It is connected to the top flow cavity through the opening on the connecting cylinder, so that the cooled water can flow inside the top flow cavity in the top die base and the bottom flow cavity in the bottom die base, thereby accelerating the cooling efficiency after foam forming. At the same time, the top die base and the bottom die base can be connected as a whole, simplifying the structure and reducing the cost. Brief Description of the Drawings

[0016] Figure 1 It is a perspective view of the foam mold of the present utility model.

[0017] Figure 2 It is Figure 1 a perspective view of the foam mold shown from another angle.

[0018] Figure 3 It is Figure 1 a cross-sectional view of the foam mold shown along the A-A plane.

[0019] Figure 4 It is Figure 1 a cross-sectional view of the top die base of the foam mold shown along the B-B plane.

[0020] Figure 5 It is Figure 1 a cross-sectional view of the bottom die base of the foam mold shown along the B-B plane.

[0021] The reference numerals are: 1, bottom die base; 2, top die base; 3, top flow cavity; 4, sealing plate; 5, telescopic rod; 6, spring; 7, through hole; 8, bottom flow cavity; 9, connecting cylinder; 10, opening; 11, transfer box; 12, telescopic pipe; 13, water supply pipe; 14, semiconductor refrigeration element; 15, connecting pipe; 16, water outlet pipe; 17, mounting plate; 18, support column; 19, electric push rod; 20, support foot; 21, strengthening rod; 22, bottom plate. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Referring to the attached Figures 1-5 drawings, the present utility model provides a foam mold that is beneficial to foam forming, including a bottom plate 22, and a mold assembly for foam forming is provided on the top of the bottom plate 22;

[0024] As Figures 3-5As shown, the mold assembly includes a bottom mold base 1 and a top mold base 2. The top mold base 2 is arranged on the top of the bottom mold base 1. A top flow cavity 3 is formed inside the top mold base 2, and a bottom flow cavity 8 is formed inside the bottom mold base 1. Sealing plates 4 are arranged inside both the front and rear ends of the top flow cavity 3. A telescopic rod 5 connecting to the top of the inner cavity of the top flow cavity 3 is installed on the top of the sealing plate 4. A spring 6 is sleeved outside the bottom end of the telescopic rod 5. A through hole 7 is formed on one side of the bottom of the top mold base 2 corresponding to the sealing plate 4. Two connecting cylinders 9 communicating with the bottom flow cavity 8 are installed on the top of the bottom mold base 1. The top end of the connecting cylinder 9 penetrates through the through hole 7 and extends into the top flow cavity 3, and the top end of the connecting cylinder 9 is in contact with the bottom of the sealing plate 4. A plurality of openings 10 distributed at intervals are formed outside the top end of the connecting cylinder 9.

[0025] As Figures 1-4 shown, a transfer box 11 is installed on the top of the top mold base 2. A telescopic pipe 12 is fixedly communicated with the top of the transfer box 11. A water supply pipe 13 is fixedly communicated with the top end of the telescopic pipe 12. Semiconductor refrigeration components 14 are installed inside both ends of the transfer box 11. A connecting pipe 15 is fixedly communicated with the rear side of the transfer box 11. One end of the connecting pipe 15 away from the transfer box 11 penetrates through the top mold base 2 and is fixedly communicated with the top flow cavity 3. A water outlet pipe 16 is fixedly communicated with the rear side of the bottom end of the bottom mold base 1. It is connected to a water supply device through the water supply pipe 13, and then is communicated with the transfer box 11 through the telescopic pipe 12 that can extend with the movement of the top mold base 2.

[0026] As Figure 1 and 2 shown, an installation plate 17 is arranged on the top of the top mold base 2. Columns 18 are installed at the four corners of the bottom of the installation plate 17. The bottom ends of the columns 18 are fixedly connected to the top of the bottom plate 22. The installation plate 17 is sleeved outside the water supply pipe 13. Electric push rods 19 are installed at the bottom of both ends of the installation plate 17. Through the setting of the installation plate 17, it is convenient to install and fix the electric push rods 19. At the same time, the installation plate 17 is supported and fixed by means of a plurality of the columns 18 to ensure the stability of the installation plate 17. Further, the bottom end of the electric push rod 19 is fixedly connected to the top of the top mold base 2. Through the extension and contraction of the electric push rod 19, the orientation of the top mold base 2 can be adjusted up and down, so as to realize foam molding processing in cooperation with the bottom mold base 1.

[0027] As Figure 1 and Figure 2As shown, a plurality of feet 20 are installed at the bottom of the bottom plate 22, and the plurality of feet 20 are evenly spaced. Through the arrangement of the plurality of feet 20, it is convenient to support and fix the bottom plate 22, ensuring the stability of the bottom plate 22. More specifically, a plurality of spaced reinforcing bars 21 are installed between two adjacent front and rear struts 18. Through the horizontally arranged reinforcing bars 21, the stability and support strength of the two struts 18 can be enhanced, avoiding the situation of the struts 18 being distorted and deformed.

[0028] The electric push rod 19 drives the top mold base 2 to move down and contact and connect with the bottom mold base 1 as a whole for foam processing and forming. During the process of the top mold base 2 moving down, the connecting cylinder 9 on the bottom mold base 1 is inserted into the through hole 7 and pushes the sealing plate 4 to move up. Thus, the connecting cylinder 9 can communicate with the top flow cavity 3 through the opening 10.

[0029] At this time, water is conveyed to the inside of the transfer tank 11 through the water supply pipe 13 and the telescopic pipe 12, and is cooled by the semiconductor refrigeration component 14 in the transfer tank 11. The cooled water is conveyed to the inside of the top flow cavity 3 through the connecting pipe 15, and then conveyed to the inside of the bottom flow cavity 8 through the opening 10 on the connecting cylinder 9. Thus, the cooled water can flow inside the top mold base 2 and the bottom mold base 1, thereby accelerating the cooling efficiency after foam forming. The utility model not only has a simple structure and low cost, but also greatly improves the working efficiency.

[0030] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A foam mold that is conducive to foam molding, comprising a bottom plate (22), characterized in that: A mold assembly for foam molding is provided on the top of the bottom plate (22); The mold assembly comprises a bottom mold base (1) and a top mold base (2), wherein the top mold base (2) is arranged at the top of the bottom mold base (1), a top flow cavity (3) is provided inside the top mold base (2), a bottom flow cavity (8) is provided inside the bottom mold base (1), sealing plates (4) are provided inside the front and rear ends of the top flow cavity (3), a telescopic rod (5) connected to the top of the inner cavity of the top flow cavity (3) is installed on the top of the sealing plate (4), a spring (6) is sleeved on the outside of the bottom end of the telescopic rod (5), and a through hole (7) is provided on one side of the bottom of the top mold base (2) corresponding to the sealing plate (4); Two connecting tubes (9) connected to the bottom flow chamber (8) are installed on the top of the bottom mold base (1), the top of the connecting tube (9) passes through the through hole (7) and extends to the inside of the top flow chamber (3), and the top of the connecting tube (9) is in contact with the bottom of the sealing plate (4), and a plurality of openings (10) distributed at intervals are opened on the outside of the top of the connecting tube (9).

2. A foam mold that is conducive to foam molding according to claim 1, characterized in that: A transfer box (11) is installed on the top of the top mold base (2), a telescopic tube (12) is fixedly connected to the top of the transfer box (11), a water supply pipe (13) is fixedly connected to the top of the telescopic tube (12), semiconductor refrigeration components (14) are installed inside both ends of the transfer box (11), a connecting pipe (15) is fixedly connected to the rear side of the transfer box (11), and the end of the connecting pipe (15) away from the transfer box (11) passes through the top mold base (2) and is fixedly connected to the top flow chamber (3); The rear side of the bottom end of the bottom mold base (1) is fixedly connected to a water outlet pipe (16).

3. A foam mold that is conducive to foam molding according to claim 2, characterized in that: A mounting plate (17) is provided on the top of the top mold base (2), pillars (18) are installed at the four corners of the bottom of the mounting plate (17), and the bottom ends of the pillars (18) are fixed to the top of the bottom plate (22); The mounting plate (17) is sleeved on the outside of the water supply pipe (13).

4. A foam mold that is conducive to foam molding according to claim 3, characterized in that: Electric push rods (19) are installed at the bottom of both ends of the mounting plate (17), and the bottom end of the electric push rod (19) is fixed to the top of the top mold base (2).

5. A foam mold that is conducive to foam molding according to claim 3, characterized in that: A plurality of reinforcing rods (21) distributed at intervals are installed between two adjacent front and rear pillars (18).

6. A foam mold that is conducive to foam molding according to claim 1, characterized in that: A plurality of supporting feet (20) are installed at the bottom of the base plate (22), and the plurality of supporting feet (20) are evenly spaced and distributed.

Citation Information

Patent Citations

  • Foam mold beneficial to foam molding

    CN213797736U