Weighing tool

By designing a weighing equipment including racks, conveyor belts, weighing components and removal components, the quality defects caused by insufficient filling in injection-molded large lampshades are solved, and the automatic screening of injection-molded finished lampshades is realized, and production efficiency and product quality stability are improved.

CN222987512UActive Publication Date: 2025-06-17NINGBO L K MASCH CO LTD
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Patent Information

Application Number
CN202421949281.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-17
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When injection molding large lampshades, the existing technology is difficult to effectively solve the quality defects caused by insufficient filling, and manual screening is time-consuming and labor-intensive, which cannot meet the continuous and automated production needs of modern manufacturing.

Method used

A weighing equipment is designed, including a rack, conveyor belt, weighing assembly and removal assembly, to transport injection molded lampshades through conveyor belts, use the detection parts to perform accurate weight detection, and automatically remove unqualified products through the movable removal parts.

Benefits of technology

It realizes automatic screening of finished lampshades for injection molding, saves time and labor costs, improves production efficiency, ensures the stability of product quality, and meets the needs of modern production lines for continuous and efficient operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lampshade injection molding, and provides a weighing tool, which is used for weighing an injection molded finished lampshade and comprises a rack, a weighing mechanism, a weighing mechanism and a weighing mechanism, the conveying belt is arranged on the rack; the weighing assembly is arranged on the rack and is provided with a plurality of detection pieces; the removing assembly is arranged on the side of the conveying belt and is provided with a movably-arranged removing part; when injection molded finished product lampshades are conveyed to the conveying belt, the detecting piece accurately detects the weights of the lampshades on the conveying belt, the lampshades with the weights meeting the standard are conveyed to the preset position by the conveying belt, and unqualified products with the weights not meeting the standard due to insufficient filling are removed from the conveying belt by the removing piece. According to the method for automatically screening the injection molding finished product lampshades, the time and labor cost are greatly saved, the production efficiency is improved, meanwhile, the stability of the product quality is ensured, and the requirement of a modern production line for continuous and efficient operation can be better met.
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Description

Technical Field

[0001] The utility model relates to the technical field of lamp shade injection molding devices, and specifically relates to a weighing tooling. Background Art

[0002] Injection molding is a manufacturing process widely used in plastic processing. It injects plastic heated to a molten state into a pre-designed mold, and then through a cooling and solidification process, finally forms parts or products of the required shape. With its high efficiency, precision and suitability for mass production, this process occupies an important position in many industries such as automotive, electronics, and packaging.

[0003] When injection molding a lamp shade with a large size and a thick thickness, due to the increase in the amount of plastic material required and the extension of the cooling cycle, the complexity of process control significantly increases, which often leads to the occurrence of the "insufficient filling" (i.e., short shot) phenomenon, resulting in quality defects of some products. In traditional practices, usually, manual weighing means are used to screen the injection-molded lamp shades, aiming to eliminate those unqualified products due to insufficient filling. However, this working method is not only time-consuming and laborious, increasing labor costs, but also has low work efficiency in manual operation, and it is difficult to meet the requirements of continuous and automated production pursued by modern manufacturing. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide a weighing tooling in view of the current situation of the prior art.

[0005] The technical solution adopted by the utility model to solve the above technical problem is to propose a weighing tooling for weighing the injection-molded finished lamp shade, and the weighing tooling includes:

[0006] A frame, which is arranged on the moving path of the lamp shade;

[0007] A conveyor belt, which is arranged on the frame and is used to receive the lamp shade and transport it;

[0008] A weighing assembly, which is arranged on the frame, the conveyor belt is connected to the weighing assembly, and the weighing assembly has several detection parts, and the detection parts are used to detect the weight of the lamp shade on the conveyor belt;

[0009] An ejection assembly, which is arranged on the side of the conveyor belt and has an ejecting part arranged movably, and the ejecting part is in movable abutment with the lamp shade on the conveyor belt and is used to eject the lamp shade with unqualified weight detection.

[0010] In the above-mentioned weighing fixture, the weighing assembly further includes: a support frame, the conveyor belt is connected to the support frame, and the detection members are evenly connected to the support frame and located below the conveyor belt.

[0011] In the above-mentioned weighing fixture, the rejection assembly includes:

[0012] A support platform, which is arranged on the frame and located on the side of the conveyor belt;

[0013] A moving seat, which is arranged on the support platform, and a plurality of groups of first slide rails are arranged on the moving seat, and each rejection member is connected to each group of first slide rails;

[0014] A first driving member, a first driving member is arranged on the side of each group of first slide rails, the first driving member is electrically connected to the detection member, the output ends of the first driving member are respectively connected to the rejection members, and the first driving member is used to drive the rejection members to move on the first slide rails.

[0015] In the above-mentioned weighing fixture, second slide rails are arranged on both sides of the support platform, sliders are arranged on both sides of the moving seat, and the moving seat is movably arranged on the second slide rails through the sliders.

[0016] In the above-mentioned weighing fixture, the rejection assembly further includes: a second driving member, which is arranged on the support platform and the output shaft direction is perpendicular to the output shaft direction of the first driving member, the output end of the second driving member is connected to the moving seat, and the second driving member is used to drive the moving seat to move on the second slide rails through the sliders.

[0017] In the above-mentioned weighing fixture, a collecting member is further arranged on the frame, which is arranged below the side of the conveyor belt away from the rejection assembly and is used to receive the lamp shades with unqualified weight detection.

[0018] Compared with the prior art, the advantages of the present utility model are that by arranging a conveyor belt, a weighing assembly and a rejection assembly on the frame, the weighing assembly has a plurality of detection members, and the rejection assembly has movably arranged rejection members; when the injection molded finished lamp shade is transported to the conveyor belt, the detection members perform precise weight detection on the lamp shades on the conveyor belt. The lamp shades that meet the standard weight will be transported by the conveyor belt to the preset position, while the unqualified products with insufficient filling and unqualified weight and quality requirements will be accurately removed from the conveyor belt by the rejection members. This automated method for screening injection molded finished lamp shades not only greatly saves time and labor costs, improves production efficiency, but also ensures the stability of product quality, and can better meet the requirements of modern production lines for continuous and efficient operation. Description of the Drawings

[0019] Figure 1 is the three-dimensional view of this solution;

[0020] Figure 2 is the three-dimensional view of the conveyor belt and weighing component in this solution;

[0021] Figure 3 is the three-dimensional view of the rejection component in this solution.

[0022] In the figure, 1 is the frame; 2 is the conveyor belt; 3 is the weighing component; 4 is the detection piece; 5 is the rejection component; 6 is the rejection piece; 7 is the support frame; 8 is the support platform; 9 is the moving seat; 10 is the first slide rail; 11 is the first driving piece; 12 is the second slide rail; 13 is the slider; 14 is the second driving piece; Specific implementation manner

[0023] The following are specific embodiments of the present utility model and in combination with the accompanying drawings, the technical solutions of the present utility model are further described, but the present utility model is not limited to these embodiments.

[0024] As Figures 1 to 3 shown, a weighing tool of the present utility model is used to weigh the injection-molded finished lamp cover. The weighing tool includes: a frame 1, which is arranged on the moving path of the lamp cover; a conveyor belt 2, which is arranged on the frame 1 and is used to receive the lamp cover and transport it; a weighing component 3, which is arranged on the frame 1, the conveyor belt 2 is connected to the weighing component 3, and the weighing component 3 has a plurality of detection pieces 4, and the detection pieces 4 are used to detect the weight of the lamp cover on the conveyor belt 2; a rejection component 5, which is arranged on the side of the conveyor belt 2 and has a movably arranged rejection piece 6, and the rejection piece 6 is in movable abutment with the lamp cover on the conveyor belt 2 and is used to reject the lamp cover with unqualified weight detection.

[0025] The finished lamp cover is taken out from the injection molding machine by a manipulator, and then after cooling and necessary subsequent processing, it finally moves to the position where the frame 1 is located and is smoothly transported to the conveyor belt 2 by the conveying system. At this time, the detection piece 4 performs precise weight detection on the lamp cover on the conveyor belt 2. The lamp covers with qualified weight will be transported by the conveyor belt 2 to the preset position, while the unqualified products with insufficient filling and unqualified weight will be accurately rejected from the conveyor belt 2 by the rejection piece 6. This method of automatically screening injection-molded finished lamp covers not only greatly saves time and labor costs, improves production efficiency, but also ensures the stability of product quality, and can better meet the requirements of modern production lines for continuous and efficient operation.

[0026] Specifically, the weighing component 3 further includes: a support frame 7, the conveyor belt 2 is connected to the support frame 7, the detection components 4 are evenly connected to the support frame 7 and are located below the conveyor belt 2. When the lamp cover is transported onto the conveyor belt 2 on the support frame 7, the detection components 4 arranged below the conveyor belt 2 can accurately calculate the actual weight of the lamp cover according to the pressure change transmitted by the lamp cover; the detection component 4 is preferably a pressure-type MTB sensor. The MTB sensor is a bellows-type weighing sensor, which adopts a stainless steel welded and sealed process, has high precision and high stability, and is suitable for various weighing and force measuring occasions. The MTB sensor can be applied in both pressure and tension modes to meet the needs of different industries. In the pressure application, the sensor generates corresponding electrical signals according to the pressure change to achieve the weighing and force measuring functions.

[0027] Specifically, the rejection component 5 includes: a support platform 8, which is arranged on the frame 1 and is located on the side of the conveyor belt 2; a moving seat 9, which is arranged on the support platform 8, and a plurality of groups of first slide rails 10 are arranged on the moving seat 9, and a rejection component 6 is connected to each group of first slide rails 10; a first driving component 11, a first driving component 11 is arranged on the side of each group of first slide rails 10, the first driving component 11 is electrically connected to the detection component 4, and the output end of each first driving component 11 is respectively connected to a rejection component 6. The first driving component 11 is used to drive the rejection component 6 to move on the first slide rail 10, so that the rejection component 6 can be accurately positioned at the position corresponding to the unqualified lamp cover. The first driving component 11 can be a motor, an oil cylinder or a cylinder.

[0028] In order to allow the moving seat 9 to move, second slide rails 12 are arranged on both sides of the support platform 8, and sliders 13 are arranged on both sides of the moving seat 9. The moving seat 9 is movably arranged on the second slide rails 12 through the sliders 13.

[0029] In order to drive the moving seat 9 to move, the rejection component 5 further includes a second driving component 14, which is arranged on the support platform 8 and the output shaft direction is perpendicular to the output shaft direction of the first driving component 11. The output end of the second driving component 14 is connected to the moving seat 9. The second driving component 14 is used to drive the moving seat 9 to move on the second slide rails 12 through the sliders 13, so as to drive the rejection component 6 on the moving seat 9 to approach or move away from the lamp cover on the conveyor belt 2. The second driving component 14 is preferably a linear guide rail.

[0030] The specific steps for the rejection component 5 to reject the lamp shades with unqualified weight detection on the conveyor belt 2 are as follows: First, when the detection piece 4 identifies that the weight of the lamp shade on the conveyor belt 2 is unqualified, it will transmit this detection information to the first driving piece 11. The first driving piece 11 will then start and drive the rejection piece 6 to move along the first slide rail 10, so that the rejection piece 6 is accurately positioned at the position corresponding to the unqualified lamp shade. Subsequently, the second driving piece 14 starts and drives the moving seat 9 to move along the second slide rail 12 through the slider 13, and further makes the rejection piece 6 on the moving seat 9 approach the lamp shade until the unqualified lamp shade is accurately rejected from the conveyor belt 2.

[0031] In order to receive the lamp shades with unqualified weight detection, a collection piece is also provided on the frame 1. It is arranged below the conveyor belt 2 on the side away from the rejection component 5. When the unqualified lamp shade is pushed off the conveyor belt 2 by the rejection piece 6, due to the action of its own gravity, the lamp shade will naturally fall into the collection piece, so as to effectively collect and isolate the unqualified products.

[0032] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a certain specific posture (as shown in the drawings). If this specific posture changes, then the directional indication will also change accordingly.

[0033] In addition, in the present invention, descriptions such as "first", "second", "one", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0034] In the present invention, unless otherwise clearly specified and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0035] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0036] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but will not deviate from the scope defined by the spirit of the present utility model.

Claims

1. A weighing tool for weighing a finished injection-molded lampshade, characterized in that: The weighing tool comprises: A frame, which is arranged on the moving path of the lampshade; A conveyor belt, which is arranged on the frame and is used to receive and transport the lampshade; A weighing assembly is arranged on the frame, the conveyor belt is connected to the weighing assembly, and the weighing assembly has a plurality of detection members, and the detection members are used to detect the weight of the lampshade on the conveyor belt; The rejecting component is arranged at the side of the conveyor belt and has a movably arranged rejecting piece, and the rejecting piece movably abuts against the lampshade on the conveyor belt to reject the lampshade that fails the weight detection.

2. A weighing tool as claimed in claim 1, characterized in that: The weighing assembly further comprises: a support frame, the conveyor belt is connected to the support frame, and the detection elements are evenly distributed and connected to the support frame and are located below the conveyor belt.

3. A weighing tool as claimed in claim 1, characterized in that: The rejection component includes: A supporting platform, which is arranged on the frame and located on the side of the conveyor belt; A moving seat, which is arranged on the supporting platform, and a plurality of groups of first slide rails are arranged on the moving seat, and each group of the first slide rails is connected to one of the rejecting members; A first driving member is provided on the side of each group of the first slide rails, the first driving member is electrically connected to the detection member, the output ends of the first driving member are respectively connected to the rejection members, and the first driving member is used to drive the rejection members to move on the first slide rails.

4. A weighing tool as claimed in claim 3, characterized in that: Second slide rails are arranged on both sides of the support platform, and sliding blocks are arranged on both sides of the movable seat. The movable seat is movably arranged on the second slide rails through the sliding blocks.

5. A weighing tool as claimed in claim 4, characterized in that: The rejection assembly also includes: a second driving member, which is arranged on the supporting platform and has an output axis direction perpendicular to the output axis direction of the first driving member, the output end of the second driving member is connected to the moving seat, and the second driving member is used to drive the moving seat to move on the second slide rail through the slider.

6. A weighing tool as claimed in claim 1, characterized in that: The frame is also provided with a collecting piece, which is arranged below a side of the conveyor belt away from the rejecting component and is used to receive the lampshade that fails the weight test.