Harmless sludge treatment machine

By introducing a filter assembly into the sludge harmless treatment machine to filter particulate impurities in the gas, the problem of blockage of particulate impurities in the gas on the purification assembly is solved, and the processing efficiency and cleaning convenience are significantly improved.

CN222990000UActive Publication Date: 2025-06-17HAINAN HAIYI ENVIRONMENTAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421718836.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-17
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

When the existing sludge harmless treatment machines treat gases generated by sludge heating, the particulate impurities carried in the gas can easily cause blockage to activated carbon purification plates, etc., reducing the treatment efficiency.

Method used

A sludge harmless treatment machine is designed. First, the particulate impurities in the gas are filtered through the filtering component, and then the harmful substances in the gas are reacted and purified through the purification component to avoid blocking the purifying component by the particle impurities.

Benefits of technology

It effectively improves the processing efficiency of gas generated by sludge heating, avoids the blockage of purifying components by particulate impurities, and improves the cleaning convenience of the processor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, and discloses a sludge harmless treatment machine which comprises a heating cylinder, one end of the heating cylinder is fixedly connected with a filtering assembly for precipitating particles in harmful gas, and the inner side of the upper end of the filtering assembly is fixedly connected with a purifying assembly for reacting and purifying the harmful gas. The filtering assembly comprises a gas conveying pipe fixedly connected to the outer side of the upper end of the heating cylinder, a purifying barrel is fixedly connected to the end, away from the heating cylinder, of the gas conveying pipe, a water inlet is fixedly connected to the upper end of the side, away from the gas conveying pipe, of the purifying barrel, and a sewage draining exit is fixedly connected to the lower side of the end, away from the gas conveying pipe, of the purifying barrel. When the gas generated by heating sludge is subjected to harmless treatment, the gas is firstly injected into the filter assembly, particle impurities and the like in the gas are filtered through the filter assembly, and then harmful substances in the gas are treated through the purification assembly, so that the purification assembly is effectively prevented from being blocked by particles in the gas; and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, and specifically, to a sludge harmless treatment machine. Background Art

[0002] When sludge is recycled, it is generally dried by heating. During the heating and drying process, normal high-temperature heating will cause the sludge to produce more carbon dioxide gas. When the temperature is too low and the sludge is not heated sufficiently, a large amount of carbon monoxide gas will be produced. The generation of carbon monoxide and carbon dioxide will pollute the surrounding environment and cause physical harm to the staff. Therefore, a treatment machine is needed to treat carbon monoxide and carbon dioxide gases.

[0003] After retrieval, it is proposed in Chinese Patent Application No. CN202321541177.3 that a sludge harmless treatment machine, the technical solution of which includes: a sludge dryer, a purification barrel is arranged on one side of the sludge dryer, an air pump is installed above the purification barrel, the exhaust end of the air pump is connected with a guide pipe, three-component partition plates are arranged in the purification barrel, and a gas permeable membrane is installed in the partition plates. The above-mentioned prior art proposes to use the air pump above the purification barrel to pump the gas into the purification barrel, and then purify the harmful substances in the gas through the permeable membrane and activated carbon solution installed on the partition plate inside the purification barrel.

[0004] In the above-mentioned prior art, the harmful gases in the gas generated by heating the sludge are directly purified through the activated carbon solution, etc. When purifying the harmful gases in the gas in this way, although the gas can be effectively purified, a large amount of particulate impurities are still carried in the gas. A large amount of particulate impurities will adhere to the permeable membrane along with the flow of the gas, thereby clogging the permeable membrane, etc., and then reducing the treatment efficiency of the harmful gases. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a sludge harmless treatment machine, which solves the problem that when the sludge harmless treatment machine in the prior art treats the gas generated by heating the sludge, the particulate impurities carried in the gas are easy to clog the activated carbon purification plate, etc., thereby reducing the treatment efficiency.

[0006] The utility model provides the following technical solution: a sludge harmless treatment machine, including a heating cylinder, one end of the heating cylinder is fixedly connected with a filtering component for precipitating the particles in the harmful gas, and the inner side of the upper end of the filtering component is fixedly connected with a purification component for reacting and purifying the harmful gas.

[0007] Preferably, as the above technical solution, a rotating component is fixedly connected to the lower end of the filtering component, and the rotating component includes a motor fixedly connected to the lower end of the filtering component. The output shaft of the motor is fixedly connected to a rotating rod, and a transmission plate is fixedly connected to the outer side of the upper end of the rotating rod. A cleaning brush is arranged at one end of the transmission plate away from the rotating rod.

[0008] Preferably, as the above technical solution, a replacement component is fixedly connected to one end of the cleaning brush close to the transmission plate, and the replacement component includes a fixing plate fixedly connected to one end of the cleaning brush close to the transmission plate. Two sides of the end of the fixing plate away from the cleaning brush are fixedly connected with sleeve plates, and a bolt is connected through the middle end of the sleeve plate.

[0009] Preferably, as the above technical solution, the filtering component includes an air delivery pipe fixedly connected to the outer side of the upper end of the heating cylinder, and the end of the air delivery pipe away from the heating cylinder is fixedly connected with a purification barrel. A water inlet is fixedly connected to the upper side of one side of the purification barrel away from the air delivery pipe, and a sewage outlet is fixedly connected to the lower side of the end of the purification barrel away from the air delivery pipe. A guiding cover is fixedly connected to the inner side of the upper end of the purification barrel, and the upper side of the motor is fixedly connected to the lower side of the purification barrel.

[0010] Preferably, as the above technical solution, a cover plate is rotatably connected to the upper end of the purification barrel, and an exhaust pipe is fixedly connected to the middle end of the upper side of the cover plate.

[0011] Preferably, as the above technical solution, the purification component includes an activated carbon filter screen inserted into the inner side of the upper end of the purification barrel, and inserting plates are fixedly connected to both ends of the activated carbon filter screen. The ends of the inserting plates away from the activated carbon filter screen are inserted and slid in the purification barrel.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] When the gas generated by heating the sludge is harmlessly treated by the sludge harmless treatment machine, the gas is first injected into the filtering component, and the filtering component filters the particulate impurities and the like in the gas. Subsequently, the purification component treats the harmful substances in the gas, effectively avoiding the blockage of the purification component caused by the particles in the gas, thereby improving the treatment efficiency.

[0014] When the sludge harmless treatment machine needs to be cleaned subsequently, the rotating component is started to clean the inner wall of the filtering component. After cleaning, the filtering component is opened to discharge the sewage. The rotating component can also be replaced through the replacement component, effectively improving the cleaning convenience and enabling the rapid replacement of the rotating component. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of a sludge harmless treatment machine;

[0016] Figure 2 It is a schematic front sectional structural diagram of a sludge harmless treatment machine;

[0017] Figure 3 It is an enlarged schematic diagram of the internal structure of the purification barrel of a sludge harmless treatment machine.

[0018] In the figure: 1. Heating cylinder; 2. Gas transmission pipe; 21. Purification barrel; 22. Water inlet; 23. Sewage outlet; 24. Guide cover; 25. Cover plate; 26. Exhaust pipe; 3. Activated carbon filter screen; 31. Inserted plate; 4. Motor; 41. Rotating rod; 42. Transmission plate; 43. Cleaning brush; 5. Fixed plate; 51. Sleeve plate; 52. Bolt. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] As Figure 1 - Figure 3 shown, the present invention provides a technical solution: a sludge harmless treatment machine, including a heating cylinder 1. One end of the heating cylinder 1 is fixedly connected with a filtering component for precipitating particles in harmful gases, and the inner side of the upper end of the filtering component is fixedly connected with a purification component for reacting and purifying harmful gases. When harmlessly treating the gas generated by heating the sludge, first inject the gas into the filtering component, filter the particulate impurities in the gas through the filtering component, and then treat the harmful substances in the gas through the purification component, effectively avoiding the blockage of the purification component caused by particles in the gas, thereby improving the treatment efficiency.

[0021] As Figure 3 shown, the lower end of the filtering component is fixedly connected with a rotating component, and the rotating component includes a motor 4 fixedly connected to the lower end of the filtering component. The output shaft of the motor 4 is fixedly connected with a rotating rod 41, and the outer side of the upper end of the rotating rod 41 is fixedly connected with a transmission plate 42. One end of the transmission plate 42 away from the rotating rod 41 is provided with a cleaning brush 43. Start the motor 4, let the output shaft of the motor 4 drive the rotating rod 41 and the transmission plate 42 to rotate. After the transmission plate 42 rotates, it drives the cleaning brush 43 to clean the inner side of the lower end of the purification barrel 21. At the same time, use the rotation of the transmission plate 42 to stir the sewage, make it fully mixed with the impurities, and finally open the sewage outlet 23 to discharge the sewage, which is convenient for stirring the sewage and cleaning the inner wall of the purification barrel 21.

[0022] As Figure 3As shown, a replacement component is fixedly connected to one end of the cleaning brush 43 close to the drive plate 42. The replacement component includes a fixing plate 5 fixedly connected to one end of the cleaning brush 43 close to the drive plate 42. On both sides of the end of the fixing plate 5 away from the cleaning brush 43, there are fixedly connected sleeve plates 51. And a bolt 52 is penetrated through the middle of the sleeve plate 51. When the cleaning brush 43 needs to be replaced, first open the cover plate 25 and then pull out the activated carbon filter 3. Then unscrew the bolt 52 to make the fixing plate 5 drive the sleeve plate 51 to separate from the drive plate 42, so as to remove the cleaning brush 43. During installation, drive the fixing plate 5 and the sleeve plate 51 with the replaced cleaning brush 43 to be sleeved outside the cleaning brush 43, and use the bolt 52 to penetrate through the sleeve plate 51 and the drive plate 42 for installation and fixation, which is convenient for quickly replacing the cleaning brush 43.

[0023] As Figure 1 and Figure 2 shown, the filtering component includes an air delivery pipe 2 fixedly connected to the outer side of the upper end of the heating cylinder 1. And one end of the air delivery pipe 2 away from the heating cylinder 1 is fixedly connected to a purification barrel 21. On the upper side of one side of the purification barrel 21 away from the air delivery pipe 2, there is fixedly connected a water inlet 22. And on the lower side of one end of the purification barrel 21 away from the air delivery pipe 2, there is fixedly connected a sewage outlet 23. Inside the upper end of the purification barrel 21, there is fixedly connected a guiding cover 24. And the upper side of the motor 4 is fixedly connected to the lower side of the purification barrel 21. First, inject water into the purification barrel 21 through the water inlet 22. Then inject the sludge into the heating cylinder 1 for heating and drying treatment. The gas generated during the drying process is injected into the purification barrel 21 through the air delivery pipe 2. After the gas enters the inside of the purification barrel 21, the water stored in the inner side of the lower end of the purification barrel 21 is used to filter the particulate impurities and the like carried in the gas, which is convenient for filtering the particulate impurities and the like in the gas.

[0024] As Figure 1 and Figure 2 shown, a cover plate 25 is rotatably connected to the upper end of the purification barrel 21. And in the middle of the upper side of the cover plate 25, there is fixedly connected an exhaust pipe 26. The gas purified by the activated carbon filter 3 is discharged through the exhaust pipe 26. When the activated carbon filter 3 needs to be replaced later, open the cover plate 25 and pull out the activated carbon filter 3 from the purification barrel 21 with the assistance of the insertion plate 31. Then insert the replaced activated carbon filter 3 into the purification barrel 21 with the assistance of the insertion plate 31 and close the cover plate 25, which is convenient for discharging the gas and can also realize the quick replacement of the activated carbon filter 3.

[0025] As Figure 3As shown in the figure, the purification component includes an activated carbon filter screen 3 inserted inside the upper end of the purification barrel 21. Both ends of the activated carbon filter screen 3 are fixedly connected with insertion plates 31. One end of the insertion plate 31 away from the activated carbon filter screen 3 is inserted and slid in the purification barrel 21. The gas reaches the activated carbon filter screen 3 through the guidance of the guiding cover 24, and then the activated carbon filter screen 3 is used to absorb the harmful substances in the gas, facilitating the treatment of carbon monoxide and carbon dioxide carried in the gas.

[0026] Working principle: When processing sludge, first inject water into the purification barrel 21 through the water inlet 22, and then inject the sludge into the heating barrel 1 for heating and drying treatment. The gas generated during the drying process is injected into the purification barrel 21 through the gas transmission pipe 2. After the gas enters the inside of the purification barrel 21, the particulate impurities and the like carried in the gas are filtered by the water stored inside the lower end of the purification barrel 21. Subsequently, the gas reaches the activated carbon filter screen 3 through the guidance of the guiding cover 24, and then the activated carbon filter screen 3 is used to absorb the harmful substances in the gas. The gas purified by the activated carbon filter screen 3 is discharged through the exhaust pipe 26. When the activated carbon filter screen 3 needs to be replaced subsequently, open the cover plate 25 and pull out the activated carbon filter screen 3 with the assistance of the insertion plate 31, and then insert the replaced activated carbon filter screen 3 into the purification barrel 21 with the assistance of the insertion plate 31 and close the cover plate 25. When the lower end of the purification barrel 21 needs to be cleaned, start the motor 4, and let the output shaft of the motor 4 drive the rotating rod 41 and the transmission plate 42 to rotate. After the transmission plate 42 rotates, it drives the cleaning brush 43 to clean the inside of the lower end of the purification barrel 21. At the same time, the rotation of the transmission plate 42 is used to stir the sewage to make it fully mixed with the impurities. Finally, open the sewage outlet 23 to discharge the sewage. When the cleaning brush 43 needs to be replaced, first open the cover plate 25 and then pull out the activated carbon filter screen 3. Then loosen the bolt 52 to separate the fixed plate 5 and the sleeve plate 51 from the transmission plate 42, thereby removing the cleaning brush 43. During installation, the replaced cleaning brush 43 drives the fixed plate 5 and the sleeve plate 51 to be sleeved outside the cleaning brush 43, and use the bolt 52 to penetrate the sleeve plate 51 and the transmission plate 42 for installation and fixation.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it.

Claims

1. A sludge harmless treatment machine, comprising a heating cylinder (1), characterized in that: A filter component for precipitating particles in harmful gases is fixedly connected to one end of the heating cylinder (1), and a purification component for reacting and purifying harmful gases is fixedly connected to the inner side of the upper end of the filter component.

2. A sludge harmless treatment machine according to claim 1, characterized in that: The lower end of the filter assembly is fixedly connected to a rotating assembly, and the rotating assembly comprises a motor (4) fixedly connected to the lower end of the filter assembly, the output shaft of the motor (4) is fixedly connected to a rotating rod (41), and the outer side of the upper end of the rotating rod (41) is fixedly connected to a transmission plate (42), and a cleaning brush (43) is provided at one end of the transmission plate (42) away from the rotating rod (41).

3. A sludge harmless treatment machine according to claim 2, characterized in that: The end of the cleaning brush (43) close to the transmission plate (42) is fixedly connected to a replacement assembly, and the replacement assembly comprises a fixed plate (5) fixedly connected to the end of the cleaning brush (43) close to the transmission plate (42), and the ends of the fixed plate (5) away from the cleaning brush (43) are fixedly connected to sleeve plates (51) on both sides, and the middle end of the sleeve plate (51) is penetrated by a bolt (52).

4. The sludge harmless treatment machine according to claim 2 is characterized by: The filter assembly comprises an air supply pipe (2) fixedly connected to the outer side of the upper end of the heating cylinder (1), and the end of the air supply pipe (2) away from the heating cylinder (1) is fixedly connected to a purification barrel (21), the upper end of the purification barrel (21) away from the air supply pipe (2) is fixedly connected to a water inlet (22), and the lower side of the end of the purification barrel (21) away from the air supply pipe (2) is fixedly connected to a sewage outlet (23), the inner side of the upper end of the purification barrel (21) is fixedly connected to a guide cover (24), and the upper side of the motor (4) is fixedly connected to the lower side of the purification barrel (21).

5. A sludge harmless treatment machine according to claim 4, characterized in that: The upper end of the purification barrel (21) is rotatably connected to a cover plate (25), and the middle end of the upper side of the cover plate (25) is fixedly connected to an exhaust pipe (26).

6. The sludge harmless treatment machine according to claim 4, characterized in that: The purification component comprises an activated carbon filter (3) inserted inside the upper end of the purification barrel (21), and plug plates (31) are fixedly connected to both ends of the activated carbon filter (3), and one end of the plug plate (31) away from the activated carbon filter (3) is inserted and slid in the purification barrel (21).

Citation Information

Patent Citations

  • Harmless sludge treatment machine

    CN220345446U