Carding machine with dust removal function

Abstract

The utility model discloses a carding machine with a dust removal function, which belongs to the technical field of carding machines and is characterized by comprising a carding machine body, a dust suction pipe, a dust suction cover, a cotton inlet, a wind-up roller and a transmission wheel, a rotating plate is arranged on the left side of the dust suction cover, and a protection mechanism is arranged at the bottom of the rotating plate; the problems that although most of existing carding machines have the function of removing dust on cotton fiber chippings, a structure for protecting a wind-up roller is not provided when the wind-up roller winds the carded cotton material, and when sundries with light weight fall on the surface of the cotton material wound by the rotating wind-up roller, the dust on the cotton fiber chippings cannot be removed are solved. The problems that in the prior art, when cotton is combed, a winding roller continues to rotate to wind sundries in the cotton, the cleanliness of the combed cotton is affected, a transmission wheel driving the winding roller to rotate is exposed outside and is prone to being wound with clothes of workers or other sundries, potential safety hazards exist, and the using effect is affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton carding machine with a dust removal function. Background Art

[0002] The carding machine is used to process cotton fibers and chemical fibers and belongs to textile machinery. According to the spinning process, carding is an important process. The front process of the carding machine is the cotton opening and cleaning combined machine, and the back process is the drawing machine or the strip lap machine. When the carding machine is working, the vacuum pipe is connected with the vacuum cleaner, and the vacuum cleaner can suck away the cotton debris generated by the carding machine, thereby achieving the purpose of dust removal for the carding machine.

[0003] At present, the Chinese patent with the announcement number CN212640696U discloses a cotton carding machine body with a dust removal function, including a cotton carding machine body, wherein the top front side surface of the cotton carding machine body is symmetrically provided with air inlets, and the inner cavity at the end of the air inlet is equidistantly fixed with shock-absorbing springs in the circumferential direction, and the end of the shock-absorbing spring is fixedly connected with a fan. By arranging the fan, the fan can blow out the dust generated when combing cotton in the inner cavity of the cotton carding machine body from the air outlet, and the dust collecting net bag can collect the dust blown out by the fan. By arranging the electric heating wire, the electric heating wire can heat the air and cooperate with the fan to blow out hot air to dry the cotton material with hot air, which can prevent the cotton material from being damaged by moisture. The dust collecting net bag is fixed to the end of the air outlet by screws for easy disassembly and installation, and convenient for cleaning the dust collected in the inner cavity of the dust collecting net bag. The fan is fixed to the inner cavity of the air inlet by the shock-absorbing spring, which can prevent the cotton carding machine body from vibrating and generating a lot of noise when the fan is working.

[0004] Although most of the existing cotton carding machines have the function of removing dust from cotton fluff debris, they do not have a structure to protect the winding roller when it winds up the combed cotton material. When light debris falls on the surface of the cotton material being rolled up by the rotating winding roller, the winding roller will continue to rotate and roll the debris inside the cotton material, affecting the cleanliness of the cotton material after combing. In addition, the transmission wheel that drives the winding roller to rotate is exposed to the outside, and it is easy to get entangled with the staff's clothes or other debris, posing a safety hazard. Utility Model Content

[0005] The present utility model provides a carding machine with a dust removal function, aiming to solve the problem that although most existing carding machines have the function of removing dust from cotton fluffs and debris, when the winding roller winds the carded cotton material, there is no structure for protecting the winding roller. When light sundries float on the surface of the cotton material wound by the rotating winding roller, the winding roller will continue to rotate and wind the sundries into the cotton material, affecting the cleanliness of the carded cotton material. Moreover, the transmission wheel that drives the winding roller to rotate is exposed, easily entangles with the clothing of the staff or other sundries, posing a safety hazard, thus affecting the use effect.

[0006] The present utility model is realized as follows. A carding machine with a dust removal function includes a carding machine body, a dust suction pipe, a dust suction hood, a cotton inlet, a winding roller, and a transmission wheel. A rotating plate is arranged on the left side of the dust suction hood, and a protection mechanism is arranged at the bottom of the rotating plate.

[0007] The protection mechanism includes a first transparent acrylic plate, a protective cover, and a second transparent acrylic plate. The top of the protective cover is fixedly connected to the bottom of the rotating plate, and both the first transparent acrylic plate and the second transparent acrylic plate are embedded inside the protective cover.

[0008] In order to achieve the effect of conveniently rotatably connecting the rotating plate to the dust suction hood, as an optimization of the carding machine with a dust removal function of the present utility model, hinges are arranged on the front side and the rear side of the right side of the top of the rotating plate, and the connection between the rotating plate and the dust suction hood is rotatably connected through the hinges.

[0009] In order to achieve the effect of conveniently limiting the position of the protective cover, as an optimization of the carding machine with a dust removal function of the present utility model, a magnetic strip is fixedly connected to the top of the rotating plate.

[0010] In order to achieve the effect of eliminating static electricity in the body of the staff, as an optimization of the carding machine with a dust removal function of the present utility model, static eliminator balls are fixedly connected to the left side of the protective cover, and the number of the static eliminator balls is two.

[0011] In order to achieve the effect of conveniently pulling the protective cover, as an optimization of the carding machine with a dust removal function of the present utility model, a handle is fixedly connected to the left side of the protective cover.

[0012] In order to achieve the effect of conveniently providing safe lighting inside the protective cover, as an optimization of the carding machine with a dust removal function of the present utility model, low-temperature fluorescent lamps are fixedly connected to the bottom of the rotating plate, and the number of the low-temperature fluorescent lamps is two.

[0013] In order to achieve the effect of reducing the weight of the rotating plate and the protective cover, as an optimization of the carding machine with a dust removal function of the present utility model, the rotating plate and the protective cover are both made of engineering plastics.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] For the carding machine with a dust removal function, through the protection of the protective cover for the winding roller and the driving wheel, it is possible to avoid the problem that relatively light sundries float on the surface of the cotton material wound by the rotating winding roller, and the winding roller winds the sundries inside the cotton material. Moreover, the protective cover can protect the driving wheel, avoiding the problem of entanglement of the staff's clothing or other sundries, which poses a safety hazard. Before rotating and opening the protective cover, the staff can eliminate the static electricity in the body by touching the static electricity eliminator ball, avoiding the problem that the static electricity in the staff's body generates sparks when released with iron parts and ignites the cotton material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structure diagram of the carding machine with a dust removal function of the present utility model;

[0017] Figure 2 is the three-dimensional structure schematic diagram of the carding machine body of the present utility model;

[0018] Figure 3 is the three-dimensional connection schematic diagram of the protection mechanism of the present utility model;

[0019] Figure 4 is the three-dimensional structure schematic diagram of the bottom of the rotating plate of the present utility model;

[0020] Figure 5 of the present utility model Figure 3 is the partial enlarged view of part A;

[0021] Figure 6 is the three-dimensional structure schematic diagram of the right side of the protective cover of the present utility model.

[0022] In the figure, 1, carding machine body; 2, dust suction pipe; 3, dust suction hood; 4, rotating plate; 5, protection mechanism; 501, first transparent acrylic plate; 502, protective cover; 503, second transparent acrylic plate; 6, cotton inlet; 7, winding roller; 8, driving wheel; 9, magnetic strip; 10, hinge; 11, handle; 12, low-temperature fluorescent lamp; 13, static electricity eliminator ball. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model, and are not used to limit the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0025] Please refer to Figures 1-6 , the present utility model provides a technical solution: a carding machine with a dust removal function, including a carding machine body 1, a dust suction pipe 2, a dust suction hood 3, a cotton feeding port 6, a winding roller 7 and a transmission wheel 8. A rotating plate 4 is arranged on the left side of the dust suction hood 502, and a protection mechanism 5 is arranged at the bottom of the rotating plate 4;

[0026] The protection mechanism 5 includes a first transparent acrylic plate 501, a protective cover 502 and a second transparent acrylic plate 503. The top of the protective cover 502 is fixedly connected to the bottom of the rotating plate 4, and both the first transparent acrylic plate 501 and the second transparent acrylic plate 503 are embedded inside the protective cover 502.

[0027] In this embodiment: Through the protection of the winding roller 7 and the transmission wheel 8 by the protective cover 502, it is possible to avoid the problem that relatively light sundries float on the surface of the cotton material wound by the rotating winding roller 7, and the winding roller 7 winds the sundries inside the cotton material, and the protective cover 502 can protect the transmission wheel 8 to avoid the problem that the clothes or other sundries of the staff are wound, resulting in potential safety hazards. Before rotating the protective cover 502 to open, the staff can eliminate the static electricity in the body by touching the static electricity elimination ball 13, avoiding the problem that the static electricity in the staff's body generates sparks when released from the iron parts and ignites the cotton material.

[0028] As a technical optimization scheme of the present utility model, hinges 10 are arranged on the front side and the rear side of the top right side of the rotating plate 4, and the connection between the rotating plate 4 and the dust suction hood 3 is rotationally connected through the hinges 10.

[0029] In this embodiment: The rotating plate 4 is rotationally connected to the dust suction hood 3 through the hinges 10, so that the protective cover 502 can be rotated upward, achieving the effect of conveniently rotationally connecting the rotating plate 4 and the dust suction hood 3.

[0030] As a technical optimization scheme of the present utility model, a magnetic strip 9 is fixedly connected to the top of the rotating plate 4.

[0031] In this embodiment: By rotating the protective cover 502 until the magnetic attraction strip 9 is magnetically attracted to the surface of the dust suction cover 3, the protective cover 502 can be limited in position, achieving the effect of facilitating the positioning of the protective cover 502.

[0032] As a technical optimization solution of the present utility model, two static eliminator balls 13 are fixedly connected to the left side of the protective cover 502.

[0033] In this embodiment: By the staff touching the static eliminator balls 13 with both hands to eliminate the static electricity in the body, the effect of eliminating the static electricity in the staff's body is achieved.

[0034] As a technical optimization solution of the present utility model, a handle 11 is fixedly connected to the left side of the protective cover 502.

[0035] In this embodiment: By holding the handle 11 and moving the handle 11 upward, the protective cover 502 can be driven to move, achieving the effect of facilitating the pulling of the protective cover 502.

[0036] As a technical optimization solution of the present utility model, two low-temperature fluorescent lamps 12 are fixedly connected to the bottom of the rotating plate 4.

[0037] In this embodiment: By controlling the low-temperature fluorescent lamps 12 to work, the inside of the protective cover 502 can be safely illuminated at a low temperature, achieving the effect of facilitating the safe illumination inside the protective cover 502.

[0038] As a technical optimization solution of the present utility model, the rotating plate 4 and the protective cover 502 are both made of engineering plastics.

[0039] In this embodiment: Since the rotating plate 4 and the protective cover 502 are both made of engineering plastics, the weights of the rotating plate 4 and the protective cover 502 can be reduced, facilitating the rotation of the protective cover 502 and the rotating plate 4, achieving the effect of reducing the weights of the rotating plate 4 and the protective cover 502.

[0040] Working principle: First, when the winding roller 7 rotates to wind the cotton material carded by the carding machine, the protective cover 502 can protect the rotating winding roller 7, thus preventing light debris from falling on the surface of the cotton material wound by the rotating winding roller 7. The winding roller 7 will wind the debris inside the cotton material. Moreover, the protective cover 502 can protect the transmission wheel 8 to avoid the entanglement of the staff's clothing or other debris, which may pose a safety hazard. By controlling the operation of the low-temperature fluorescent lamp 12, the inside of the protective cover 502 can be illuminated safely at a low temperature. Then, through the first transparent acrylic plate 501, the winding situation of the cotton material by the winding roller 7 can be observed, and through the second transparent acrylic plate 503, the transmission wheel 8 can be observed. When it is necessary to remove the cotton material on the surface of the winding roller 7, the staff first touch the static eliminator ball 13 with both hands to eliminate the static electricity in the body, avoiding the generation of sparks when the static electricity in the staff's body is released from the iron parts and igniting the cotton material. Then, hold the handle 11 and move the handle 11 upward to drive the protective cover 502 to move. The protective cover 502 is fixedly connected to the rotating plate 4, and the rotating plate 4 is rotatably connected to the dust suction cover 3 through the hinge 10, so that the protective cover 502 can rotate upward. Rotate the protective cover 502 until the magnetic strip 9 is magnetically attracted to the surface of the dust suction cover 3 to limit the protective cover 502. Subsequently, the cotton material can be removed from the surface of the winding roller 7. Since the materials of the rotating plate 4 and the protective cover 502 are both engineering plastics, the weights of the rotating plate 4 and the protective cover 502 can be reduced, facilitating the rotation of the protective cover 502 and the rotating plate 4.

[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A carding machine with dust removal function, comprising a carding machine body (1), a dust suction pipe (2), a dust suction cover (3), a cotton inlet (6), a winding roller (7) and a transmission wheel (8), characterized in that: A rotating plate (4) is provided on the left side of the dust cover (3), and a protective mechanism (5) is provided at the bottom of the rotating plate (4); The protective mechanism (5) comprises a first transparent acrylic plate (501), a protective cover (502) and a second transparent acrylic plate (503); the top of the protective cover (502) is fixedly connected to the bottom of the rotating plate (4); and the first transparent acrylic plate (501) and the second transparent acrylic plate (503) are both embedded in the interior of the protective cover (502).

2. A carding machine with dust removal function according to claim 1, characterized in that: The front side and the rear side of the top right side of the rotating plate (4) are both provided with hinges (10), and the connection between the rotating plate (4) and the dust cover (3) is rotatably connected via the hinges (10).

3. The carding machine with dust removal function according to claim 1, characterized in that: A magnetic attraction strip (9) is fixedly connected to the top of the rotating plate (4).

4. The carding machine with dust removal function according to claim 1, characterized in that: The left side of the protective cover (502) is fixedly connected with a static elimination ball (13), and the number of the static elimination balls (13) is two.

5. The carding machine with dust removal function according to claim 1, characterized in that: A handle (11) is fixedly connected to the left side of the protective cover (502).

6. The carding machine with dust removal function according to claim 1, characterized in that: The bottom of the rotating plate (4) is fixedly connected with a low-temperature fluorescent lighting lamp (12), and the number of the low-temperature fluorescent lighting lamps (12) is two.

7. The carding machine with dust removal function according to claim 1, characterized in that: The rotating plate (4) and the protective cover (502) are both made of engineering plastics.

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