Tatting super-elastic imitation jean fabric
By using woven imitation knitted structure and specific yarn interwoven method in imitation denim fabrics, combined with the setting of high-strength polyester warp yarns and low-elastic polyester weft yarns, the problem that existing imitation denim fabrics are difficult to be both crisp and soft, and the soft and comfortable effect of woven on existing shuttle looms is achieved.
Patent Information
- Application Number
- CN202422053103.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-23
AI Technical Summary
While maintaining its firmness and firmness, existing imitation denim fabrics are difficult to have the softness and comfort of knitted fabrics, and are not suitable for woven on existing shuttle looms.
Using a woven imitation knitted structure, multiple cyclic tissue units are formed through the interweaving of warp and weft yarns, combining the settings of high-strength polyester warp and low-elastic polyester weft yarns to ensure that the fabric finds a balance between clarity and softness.
It achieves the clever, solid style of denim fabrics and the soft and comfortable performance of knitted fabrics, and can be successfully woven on existing shuttle looms.
Smart Images

Figure CN222990312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a woven super-elastic denim-like fabric, in particular to a woven super-elastic denim-like fabric imitating knitting, and belongs to the technical field of textile fabrics. Background Technique
[0002] Denim fabrics are mainly made of cotton, and there are also blends with chemical fibers, as well as using elastic yarns, tightly twisted yarns, fancy yarns, etc. as raw materials. Currently, the more commonly used ones are pure cotton, cotton-polyester-ammonia, and cotton-ammonia blends. The higher the content of spandex filaments, the greater the elasticity.
[0003] While retaining the fabric characteristics of being strong, wear-resistant, and rugged, denim clothing has, through continuous development, gotten rid of the limitations of traditional heavy fabrics and become softer with a relatively high wear resistance. These light, thin, and soft fabrics not only make denim clothing more comfortable and closer to nature when worn, but also make it suitable for wearing in any season and more occasions. At the same time, the addition of elastic cords, fine-spun cotton yarns, silk sanded yarns, and various printed fabrics also provides conditions for the fashionization of denim clothing.
[0004] At present, denim fabrics are generally woven fabrics with relatively single styles. Generally, elastic yarns are added to achieve a soft effect on the denim fabric. There are also knitted fabrics with a denim-like appearance. For example, Patent CN216891445U discloses a weft-knitted double-sided fabric with a denim-like appearance, including a fabric body. The fabric body includes a surface layer yarn and a padding yarn. The raw material of the surface layer yarn is 40D / 51F high-elastic matte polyamide 66 DTY yarn and 40D / 72F low-elastic semi-dull polyester DTY yarn. The raw material of the padding yarn is 30D spandex. The surface layer yarn is arranged with two paths of 40D / 51F high-elastic matte polyamide 66 DTY yarns and one path of 40D / 72F low-elastic semi-dull polyester DTY yarn. Through the structure of the surface layer yarn, the 40D / 72F low-elastic semi-dull polyester DTY yarn can be distributed in the fabric surface in the shape of sesame seeds, and it is convenient to singly dye the 40D / 51F high-elastic matte polyamide 66 DTY yarn in the subsequent dyeing process, while the 40D / 72F low-elastic semi-dull polyester DTY yarn remains white to ensure the denim-like appearance of the fabric. At the same time, 30D spandex is selected as the padding yarn to ensure the stretchability and recovery performance of the fabric. Patent CN 220827534 U discloses a weft-knitted shaping underwear fabric with a denim-like four-way stretch, which is woven into a double-sided twill structure by using a first elastic covered yarn and a second elastic covered yarn. The core yarn linear density of the first elastic covered yarn and the second elastic covered yarn is 40 D - 80D, and the linear density of the outer covering yarn is 30D - 50D. The horizontal density of the finished fabric is 50 - 60 loops / 5 cm, and the vertical density is 70 - 80 loops / 5 cm. The shaping underwear fabric of the present utility model is woven into a double-sided twill structure by using the first elastic covered yarn and the second elastic covered yarn, and has good elasticity in both the straight and transverse directions. When dyeing, only single dyeing shows an obvious dyeing difference effect, eliminating the need for a washing process and avoiding the arching phenomenon caused by different shrinkage rates during washing. The linear density of the outer covering yarn is 30D - 50D, making the overall yarn fineness of the elastic covered yarn smaller, which can improve the coil density in the transverse and straight directions of the fabric, increase the maximum elongation, and improve the fabric compactness. The elongation rates in the transverse and straight directions are not less than 150%. However, due to the weaving structure of the knitted fabric with a denim-like effect being different from that of the woven fabric, the crispness of the fabric is affected, and it is not suitable for weaving on the original weaving machine. Summary of the Invention
[0005] The purpose of the present utility model is to overcome the deficiencies in the prior art and provide a woven super-elastic denim-like fabric. By adopting a woven imitation knitting structure, the obtained denim fabric has the crisp and firm style of the original denim fabric, and at the same time has the soft and comfortable performance of the knitted fabric, and can also be woven on the existing weaving machine.
[0006] The present utility model adopts the following technical solutions: The woven super-elastic denim-like fabric includes a fabric body, and the fabric body is woven by warp yarns and weft yarns through weaving; the warp yarns and weft yarns are interwoven into a plurality of cyclic tissue units;
[0007] Each loop organization unit includes 10 warp yarns and 15 weft yarns. From left to right, they are the first warp yarn, the second warp yarn, the third warp yarn, the fourth warp yarn, the fifth warp yarn, the sixth warp yarn, the seventh warp yarn, the eighth warp yarn, the ninth warp yarn, and the tenth warp yarn in sequence; from top to bottom, they are the first weft yarn, the second weft yarn, the third weft yarn, the fourth weft yarn, the fifth weft yarn, the sixth weft yarn, the seventh weft yarn, the eighth weft yarn, the ninth weft yarn, the tenth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the thirteenth weft yarn, the fourteenth weft yarn, and the fifteenth weft yarn in sequence.
[0008] Relative to the first warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking respectively.
[0009] Relative to the second warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating respectively.
[0010] Relative to the third warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking respectively.
[0011] Relative to the fourth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are sinking, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating respectively.
[0012] Relative to the fifth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating respectively.
[0013] Relative to the sixth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, sinking respectively.
[0014] Relative to the seventh warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating respectively.
[0015] Relative to the eighth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, sinking, sinking, floating respectively.
[0016] Relative to the ninth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating respectively.
[0017] Relative to the tenth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, sinking, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating respectively.
[0018] The position where the weft yarn floats above the first warp yarn forms a loop; the position where the weft yarn floats above the second warp yarn forms a loop; the position where the weft yarn floats above the third warp yarn forms a loop; the position where the weft yarn floats above the fourth warp yarn forms a loop; the position where the weft yarn floats above the fifth warp yarn forms a loop; the position where the weft yarn floats above the sixth warp yarn forms a loop; the position where the weft yarn floats above the seventh warp yarn forms a loop; the position where the weft yarn floats above the eighth warp yarn forms a loop; the position where the weft yarn floats above the ninth warp yarn forms a loop; the position where the weft yarn floats above the tenth warp yarn forms a loop.
[0019] The warp yarn is high-count polyester.
[0020] The first weft yarn, the fourth weft yarn, the seventh weft yarn, the tenth weft yarn, and the thirteenth weft yarn are 200D polyester yarns.
[0021] The second weft yarn, the third weft yarn, the fifth weft yarn, the sixth weft yarn, the eighth weft yarn, the ninth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the fourteenth weft yarn, and the fifteenth weft yarn are low-elastic polyester yarns.
[0022] The present utility model has the following advantages:
[0023] The woven super-elastic denim-like fabric described in the present utility model is woven with two kinds of weft yarns and warp yarns. In each repeating weave unit, the floating and sinking settings of the weft yarns form the side in contact with the skin. The setting of the low-elastic polyester yarn ensures the softness of the denim fabric, and the setting of the high-count polyester of the warp yarn ensures the stiffness and firmness of the denim fabric. Description of the Drawings
[0024] Figure 1 It is the organizational structure diagram of the woven super-elastic denim-like fabric described in the present utility model along the warp direction.
[0025] Figure 2 It is the physical diagram of the woven super-elastic denim-like fabric described in the present utility model. Detailed Embodiments
[0026] Next, the present utility model will be further described in conjunction with the drawings.
[0027] The woven super-elastic denim-like fabric described in the present utility model includes a fabric body, and the fabric body is woven by warp yarns and weft yarns through weaving; the warp yarns and the weft yarns are interwoven into a plurality of repeating weave units.
[0028] Such as Figure 1As shown, each repeating unit includes 10 warp yarns and 15 weft yarns. From left to right, they are the first warp yarn, the second warp yarn, the third warp yarn, the fourth warp yarn, the fifth warp yarn, the sixth warp yarn, the seventh warp yarn, the eighth warp yarn, the ninth warp yarn, and the tenth warp yarn. From top to bottom, they are the first weft yarn, the second weft yarn, the third weft yarn, the fourth weft yarn, the fifth weft yarn, the sixth weft yarn, the seventh weft yarn, the eighth weft yarn, the ninth weft yarn, the tenth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the thirteenth weft yarn, the fourteenth weft yarn, and the fifteenth weft yarn.
[0029] Relative to the first warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, sinking; the position where the weft yarn floats above the first warp yarn forms a loop.
[0030] Relative to the second warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating; the position where the weft yarn floats above the second warp yarn forms a loop.
[0031] Relative to the third warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking; the position where the weft yarn floats above the third warp yarn forms a loop.
[0032] Relative to the fourth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are sinking, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating; the position where the weft yarn floats above the fourth warp yarn forms a loop.
[0033] Relative to the fifth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating; the position where the weft yarn floats above the fifth warp yarn forms a loop.
[0034] Relative to the sixth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, floating, sinking, sinking, floating, floating, floating, floating, sinking; the position where the weft yarn floats above the sixth warp yarn forms a loop.
[0035] Relative to the seventh warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating; the position where the weft yarn floats above the seventh warp yarn forms a loop.
[0036] Relative to the eighth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, sinking, floating; the position where the weft yarn floats above the eighth warp yarn forms a loop.
[0037] Relative to the ninth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating; the position where the weft yarn floats above the ninth warp yarn forms a loop.
[0038] With respect to the tenth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are respectively floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating, floating; the positions where the weft yarns float above the tenth warp yarn form loops;
[0039] The warp yarns are high-count polyester; the first, fourth, seventh, tenth, and thirteenth weft yarns are 200D polyester yarns, and the second, third, fifth, sixth, eighth, ninth, eleventh, twelfth, fourteenth, and fifteenth weft yarns are low-elastic polyester yarns.
[0040] The woven super-elastic denim-like fabric of the present utility model is woven with two types of weft yarns and warp yarns. In each repeating tissue unit, the floating and sinking settings of the weft yarns form the side in contact with the skin. The setting of the low-elastic polyester yarns ensures the softness of the denim fabric, and the setting of the high-count polyester of the warp yarns ensures the stiffness and firmness of the denim fabric. As Figure 2 shown, it is a physical photograph of the woven super-elastic denim-like fabric of the present utility model. The loops formed by the setting where the weft yarns float above the warp yarns shown in the figure make it softer in contact with the skin and have the effect of a knitted fabric.
Claims
1. A woven super-elastic denim-like fabric, comprising a fabric body, wherein the fabric body is woven from warp yarns and weft yarns; the warp yarns and weft yarns are interwoven into a plurality of cyclic tissue units; wherein the fabric body is characterized by: Each circulating tissue unit includes 10 warp yarns and 15 weft yarns, from left to right, they are the first warp yarn, the second warp yarn, the third warp yarn, the fourth warp yarn, the fifth warp yarn, the sixth warp yarn, the seventh warp yarn, the eighth warp yarn, the ninth warp yarn and the tenth warp yarn; from top to bottom, they are the first weft yarn, the second weft yarn, the third weft yarn, the fourth weft yarn, the fifth weft yarn, the sixth weft yarn, the seventh weft yarn, the eighth weft yarn, the ninth weft yarn, the tenth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the thirteenth weft yarn, the fourteenth weft yarn and the fifteenth weft yarn; Relative to the first warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, ... With respect to the second warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating; Relative to the third warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, floating, sinking, floating; With respect to the fourth warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively sinking, sinking, floating, floating, floating, floating, floating, floating, floating, floating; With respect to the fifth warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating; With respect to the sixth warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, floating, sinking; With respect to the seventh warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, sinking, floating, floating, floating, floating, floating, floating, sinking, floating, floating, floating; With respect to the eighth warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, floating, floating, floating, floating, sinking, floating, floating, floating, floating, floating, sinking, floating; With respect to the ninth warp yarn, the sinking and floating states of the first to fifteenth weft yarns are respectively floating, sinking, floating, floating, floating, floating, floating, floating, floating, floating; Relative to the tenth warp yarn, the floating and sinking states of the first to fifteenth weft yarns are respectively floating, floating, sinking, floating, floating, floating, floating, floating, sinking, floating, floating, floating.
2. The woven super-elastic denim-like fabric according to claim 1, characterized in that: The weft yarn floats on the position of the first warp yarn to form a coil; the weft yarn floats on the position of the second warp yarn to form a coil; the weft yarn floats on the position of the third warp yarn to form a coil; the weft yarn floats on the position of the fourth warp yarn to form a coil; the weft yarn floats on the position of the fifth warp yarn to form a coil; the weft yarn floats on the position of the sixth warp yarn to form a coil; the weft yarn floats on the position of the seventh warp yarn to form a coil; the weft yarn floats on the position of the eighth warp yarn to form a coil; the weft yarn floats on the position of the ninth warp yarn to form a coil; the weft yarn floats on the position of the tenth warp yarn to form a coil.
3. The woven super-elastic denim-like fabric according to claim 1, characterized in that: The warp yarn is high-count polyester.
4. The woven super-elastic denim-like fabric according to claim 1, characterized in that: The first weft yarn, the fourth weft yarn, the seventh weft yarn, the tenth weft yarn and the thirteenth weft yarn are 200D polyester yarns.
5. The woven super-elastic denim-like fabric according to claim 1, characterized in that: The second weft yarn, the third weft yarn, the fifth weft yarn, the sixth weft yarn, the eighth weft yarn, the ninth weft yarn, the eleventh weft yarn, the twelfth weft yarn, the fourteenth weft yarn and the fifteenth weft yarn are low-elastic polyester yarns.
Citation Information
Patent Citations
Denim-like four-way stretch weft knitting shapewear fabric
CN220827534U