Oiling tool for guide bar of warp knitting machine
By designing a refueling tool for warp knitting machine bars, the problems of inconvenience and uneven refueling in the prior art are solved, and convenient refueling of linear bearings is achieved, the machine operation efficiency is improved and the production cost is reduced.
Patent Information
- Application Number
- CN202422164112.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The linear ball bearings in the existing warp knitting machine comb guide seat ball cage are inconvenient and uneven, which can easily lead to dry grinding between the insert rod and the ball cage, affecting the machine's operating accuracy.
A refueling tool for warp knitting machine comb bars is designed, including a connection part and an oil injection part, which is connected to the oil injection channel through the output end of the butter gun. The oil injection hole group penetrates along the axial direction of the oil injection part, and multiple oil injection hole groups match the number of ball rows in the linear bearing to achieve convenient oil refueling of linear bearings.
Through this refueling tooling, the dry grinding problem caused by manual refueling is avoided, the operation efficiency of the warp knitting machine is improved, butter consumption is saved, waste cloth caused by butter pollution is reduced, and the unit cost of fabric production is reduced.
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Figure CN222990339U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machines, in particular to an oiling tooling for a comb of a warp knitting machine. Background Art
[0002] In the existing warp knitting machine, the guide yarn needle is driven to complete the yarn laying in front of the needle and forming loops and the crosswise movement of the guide yarn needle in front of and behind the needle through the swing between needles and the crosswise movement in front of and behind the needle, so as to form a warp knitted fabric and endow the change of the tissue structure; the swing between needles of the comb is realized by driving the comb guide seat through a rocker; the upper and lower constant velocity joints are fixedly installed on the comb guide seat; corresponding to the comb guide seat, comb brackets are arranged in the length direction of the comb, and inserting rods corresponding to the upper and lower constant velocity joints are arranged on the brackets. The inserting rods move freely and horizontally in the constant velocity joint with a linear ball bearing, and under the action of the comb crosswise movement mechanism, the comb completes a stable crosswise movement according to the pattern requirements.
[0003] When the warp beam yarn corresponding to each comb runs out, the comb is taken down from the comb guide seat, the yarn is re-wound on the shaft, and after the yarn is wound, a little butter is manually applied at the upper and lower constant velocity joints according to the operation requirements to prevent dry friction between the inserting rod and the constant velocity joint of the high-speed running machine, which may cause serious wear and affect the running accuracy of the machine. Then the comb is installed and the machine is restarted for production. When manually applying butter at the upper and lower constant velocity joints, the phenomenon of uneven oil application or even missed oil application may occur, resulting in dry friction between the inserting rod and the constant velocity joint, accelerating the wear between components. When applying oil on the inserting rod, since there are oil seals at both ends of the linear ball bearing of the constant velocity joint, the butter is blocked outside and cannot enter the worn parts of the inserting rod and the linear ball bearing beads, so it cannot play a lubricating role at all. To solve the problems of inconvenient oiling, uneven oiling and easy oil stain on the fabric surface, this utility model provides an oiling tooling for a comb of a warp knitting machine. Content of the Utility Model
[0004] The utility model discloses an oiling tooling for a comb of a warp knitting machine, which mainly solves the problem that it is inconvenient to apply oil to the linear ball bearing in the constant velocity joint of the comb guide seat of the existing warp knitting machine.
[0005] To achieve the above object, the technical solution of the utility model is realized as follows:
[0006] In a first aspect, the utility model provides an oiling tooling for a comb of a warp knitting machine, including a connecting part and an oil injection part. The connecting part and the oil injection part are integrally formed. The connecting part is connected with the output end of a grease gun. An oil injection channel communicated with the output end of the grease gun is arranged in the oil injection part. Along the axial direction of the oil injection part, multiple groups of oil injection hole groups for injecting oil into the linear bearing are arranged through the oil injection part. Each group of oil injection hole groups is arranged by a plurality of oil injection holes arranged in a straight line, and the oil injection holes are communicated with the oil injection channel.
[0007] In an implementation manner, multiple groups of the oil injection hole groups match the number of rows of balls in the linear bearing.
[0008] In one embodiment, a connection channel is provided in the connection part, and the oil injection channel is communicated with a grease gun through the connection channel.
[0009] In one embodiment, a threaded hole threadedly connected to the output end of the grease gun is provided in the connection channel.
[0010] In one embodiment, the end of the oil injection part away from the connection part has an arc surface structure.
[0011] In one embodiment, a frustum structure is provided at the connection end of the connection part and the oil injection part. The end with the larger diameter of the frustum structure is connected to the connection part, and the end with the smaller diameter is connected to the oil injection part.
[0012] The advantages or beneficial effects in the above technical solutions at least include: when it is necessary to inject oil into a linear bearing, since the oil filling tooling is provided with a connection part and an oil injection part, therefore, after connecting the connection part to the output end of the grease gun, under the action of the output end of the grease gun being communicated with the oil injection channel, the oil injection part is inserted into the linear bearing, and then the grease gun injects grease into the oil injection channel, so that the grease flows along the oil injection channel and then is injected into the linear bearing through the oil injection holes. Thus, it can prevent both hands from being contaminated with grease, and with the cooperation of the arrangement of multiple oil injection holes, it is convenient to add oil, avoiding problems such as missed oil injection and uneven oil injection, reducing the dry grinding and wear between the insertion rod and the constant velocity joint, improving the operating efficiency of the warp knitting machine, and being able to save the amount of grease used, reducing the waste cloth inevitably generated due to grease pollution, and reducing the unit cost of fabric production.
[0013] In a second aspect, the present invention provides a preparation method for an oil filling tooling for a warp knitting machine comb, including:
[0014] Selecting materials, selecting a cylindrical steel with a diameter of 25 - 30 mm and intercepting a length of 80 - 90 mm;
[0015] Processing of the blank, milling a first blank part with a length of 20 - 30 mm and a diameter of 18 - 28 mm, and a second blank part with a length of 50 - 70 mm and a diameter of 10 - 14 mm from the selected cylindrical steel by a CNC lathe to obtain a blank part;
[0016] Drilling holes, using a 7 - mm drill bit to drill holes at one end of the first blank part of the blank part, with a drilling depth of 60 - 80 mm, to obtain a connection channel and an oil injection channel, and drilling holes in the second blank part with a 3 - mm drill bit to make its interior communicate to obtain oil injection holes;
[0017] Tapping, after drilling, using an M8X1 MM tap to perform tapping treatment on the connection channel of the first blank part to facilitate the installation of the oil pipe in the later stage;
[0018] Polishing and finishing: The first blank part and the second blank part after tapping are subjected to surface grinding treatment through a grinding device, so that a connecting part is formed on the first blank part and an oil injection part is formed on the second blank part.
[0019] In one embodiment, in the processing steps of the blank, the diameter of the second blank part is 12 - 13 mm, and the length is 60 - 70 mm.
[0020] The advantages or beneficial effects in the above technical solutions at least include: The processing tooling obtained by the above preparation method can enable the output end of the grease gun to be threadedly connected to the threaded hole in the connecting channel of the connecting part, and can enable the grease injected by the grease gun to enter the oil injection channel through the connecting channel, and then be injected into the linear bearing through the oil injection hole in the oil injection channel, so as to facilitate greasing the linear bearing. Brief Description of the Drawings
[0021] The drawings illustrate exemplary embodiments of the present invention and, together with the description, are used to explain the principles of the present invention. These drawings are included to provide a further understanding of the present invention, and the drawings are included in this specification and form a part of this specification.
[0022] Figure 1 Shows a schematic diagram of an oil filling tooling according to an exemplary embodiment of the present invention;
[0023] Figure 2 Shows according to an exemplary embodiment of the present invention Figure 1 Cross-sectional schematic diagram.
[0024] Description of the Reference Numerals:
[0025] 1. Connecting part;
[0026] 11. Connecting channel; 12. Threaded hole;
[0027] 2. Oil injection part;
[0028] 21. Oil injection channel; 22. Oil injection hole; 23. Arc surface structure. Detailed Embodiments
[0029] Hereinafter, embodiments of the present invention will be described in more detail with reference to the drawings. Although some embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not used to limit the protection scope of the present invention.
[0030] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0031] It should be understood that the various steps recorded in the method embodiments of the present utility model can be executed in different orders and / or executed in parallel. In addition, the method embodiments may include additional steps and / or omit the steps shown. The scope of the present utility model is not limited in this regard.
[0032] As used herein, the term "comprising" and its variants are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present utility model are only used to distinguish different devices, modules or units, and are not used to limit the order of the functions performed by these devices, modules or units or the interdependent relationship.
[0033] It should be noted that the modifications of "one" and "a plurality" mentioned in the present utility model are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly specified in the context, it should be understood as "one or more".
[0034] The names of the messages or information exchanged between multiple devices in the embodiments of the present utility model are only for illustrative purposes and are not used to limit the scope of these messages or information.
[0035] See Figure 1 and Figure 2 , an oiling tooling for a warp knitting machine comb includes a connecting part 1 and an oil injection part 2. The connecting part 1 and the oil injection part 2 are integrally formed. The connecting part 1 is connected to the output end of a grease gun. An oil injection channel 21 communicating with the output end of the grease gun is provided in the oil injection part 2. Along the axial direction of the oil injection part 2, multiple groups of oil injection hole groups for injecting oil into linear bearings penetrate through the oil injection part 2. The multiple groups of oil injection hole groups are arranged by a plurality of oil injection holes 22 arranged in a straight line. The oil injection holes 22 communicate with the oil injection channel 21.
[0036] With the above structure, when it is necessary to lubricate the linear bearing, since the connecting part 1 and the lubricating part 2 are provided on the lubricating tooling, therefore, after connecting the connecting part 1 to the output end of the grease gun, under the action of the output end of the grease gun being communicated with the lubricating channel 21, the lubricating part 2 is inserted into the linear bearing, and then the grease gun injects grease into the lubricating channel 21, so that the grease flows along the lubricating channel 21 and then is injected into the linear bearing through the lubricating holes 22, thus preventing both hands from contaminating the grease. And with the arrangement of multiple lubricating holes 22, it is convenient to lubricate, avoiding problems such as missed lubrication and uneven lubrication, reducing the dry friction and wear between the insertion rod and the ball cage, improving the operating efficiency of the warp knitting machine, and being able to save the amount of grease used, reducing the waste cloth inevitably generated due to grease contamination, and reducing the unit cost of fabric production.
[0037] In one embodiment, referring to Figure 1 and Figure 2 , multiple groups of lubricating hole groups are matched with the number of rows of balls in the linear bearing. In actual use, with multiple groups of lubricating hole groups being matched with the number of rows of balls in the linear bearing, the injected grease can be smeared on the balls faster, thus shortening the lubricating time and improving the lubricating effect.
[0038] A connecting channel 11 is provided in the connecting part 1, and the lubricating channel 21 is communicated with the grease gun through the connecting channel 11. In actual use, through the setting of the connecting channel 11, the connecting channel 11 of the connecting part 1 can be directly connected to the output end of the grease gun, and when the grease gun is lubricating, the grease is injected into the lubricating channel 21 through the connecting channel 11.
[0039] A threaded hole 12 for threaded connection with the output end of the grease gun is provided in the connecting channel 11. In actual use, the output end of the grease gun can be a hollow hose with an external threaded connection end. By connecting the external thread of the hollow hose through the threaded hole 12, the connecting part 1 can be stably installed on the output end of the grease gun to achieve seamless docking of the lubricating tooling and the grease gun, avoiding the contamination of grease by both hands during lubrication.
[0040] In one embodiment, referring to Figure 1 and Figure 2 , the end of the lubricating part 2 away from the connecting part 1 has an arc surface structure 23. In actual use, by providing an arc surface structure 23 at the end of the lubricating part 2, when the lubricating part 2 is inserted into the linear bearing, the arc surface structure 23 can play a guiding role in the end of the lubricating part 2, making it easier to insert into the linear bearing.
[0041] A frustum structure is provided at the connection end of the connecting part 1 and the oil injection part 2. The end with the larger diameter of the frustum structure is connected to the connecting part 1, and the end with the smaller diameter is connected to the oil injection part 2. In actual use, under the frustum structure provided at the connection end of the connecting part 1 and the oil injection part 2, after the oil injection part 2 is completely inserted into the linear bearing, it can continue to be pushed towards the linear bearing, so that the frustum structure abuts against the linear bearing, facilitating the close fit of this part with the linear bearing, avoiding the leakage of grease from this part during oil injection, and thus preventing the hands from being contaminated by the grease.
[0042] See Figure 1 and Figure 2 , the embodiment of the present utility model provides a preparation method for an oiling tooling for a warp knitting machine comb, including;
[0043] Material selection: Select cylindrical steel with a diameter of 25 - 30 mm and cut a length of 80 - 90 mm;
[0044] Preferably, the diameter is 25 mm and the length is 85 mm;
[0045] Processing of the blank: Milling a first blank part with a length of 20 - 30 mm and a diameter of 18 - 28 mm and a second blank part with a length of 50 - 70 mm and a diameter of 10 - 14 mm from the selected cylindrical steel through a CNC lathe to obtain a blank part; Specifically, the diameter of the second blank part is 12 - 13 mm and the length is 60 - 70 mm.
[0046] Preferably, for later polishing treatment, the length of the first blank part is 25.5 mm and the diameter is 24.5 mm; the length of the second blank part is 60.5 mm and the diameter is 12.5 mm;
[0047] Drilling: Using a 7 - mm drill bit to drill a hole at one end of the first blank part of the blank part, with a drilling depth of 60 - 80 mm, to obtain a connection channel 11 and an oil injection channel 21, and drilling a hole in the second blank part with a 3 - mm drill bit to make it internally connected to obtain an oil injection hole 22;
[0048] Preferably, the drilling depth of the connection channel 11 and the oil injection channel 21 is 70 mm, and the hole pitch of the oil injection hole 22 is 10 mm.
[0049] Thread tapping: After drilling, use an M8X1 MM tap to perform thread tapping on the connection channel 11 of the first blank part to facilitate the installation of the oil pipe in the later stage; that is, referring to the oil pipe at the output end of the grease gun;
[0050] Polishing and finishing: Through a polishing device, perform surface grinding on the first blank part and the second blank part after thread tapping, so that the first blank part forms the connecting part 1 and the second blank part forms the oil injection part 2.
[0051] Preferably, after the surface of the second blank part is polished, an oil injection part 2 with a diameter of 12 millimeters and an allowable error of plus or minus one silk and a length of 60 millimeters is obtained. After the surface of the first blank part is polished, a connecting part 1 with a diameter of 24 millimeters and a length of 25 millimeters is obtained. Since the first blank part is the handle part, its polishing error can be ignored.
[0052] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0053] Those skilled in the art should understand that the above embodiments are only for clearly explaining the present invention, rather than limiting the scope of the present invention. For those skilled in the art, other changes or modifications can be made on the basis of the above invention, and these changes or modifications are still within the scope of the present invention.
Claims
1. A lubricating tool for warp knitting machine bar, characterized in that: It includes a connecting part and an oil filling part, the connecting part and the oil filling part are integrally formed, the connecting part is connected to the output end of the grease gun, the oil filling part is provided with an oil filling channel communicated with the output end of the grease gun, along the axial direction of the oil filling part, the oil filling part is penetrated by multiple groups of oil filling holes for oiling the linear bearing, the multiple groups of oil filling holes are composed of multiple oil filling holes arranged in a straight line, and the oil filling holes are communicated with the oil filling channel.
2. The oiling tool for warp knitting machine bar according to claim 1, characterized in that: The plurality of groups of oil injection holes match the number of ball rows in the linear bearing.
3. The oiling tool for warp knitting machine bar according to claim 1, characterized in that: The connecting portion is provided with a connecting passage, and the oil injection passage is connected with the grease gun through the connecting passage.
4. The oiling tool for warp knitting machine bar according to claim 3, characterized in that: The connection channel is provided with a threaded hole threadedly connected to the output end of the grease gun.
5. The oiling tool for warp knitting machine bar according to claim 1, characterized in that: The end of the oil filling portion away from the connecting portion is in a curved surface structure.
6. The oiling tool for warp knitting machine bar according to claim 1, characterized in that: A truncated cone structure is provided at the connecting end of the connecting part and the oil injection part. The end of the truncated cone structure with a larger diameter is connected to the connecting part, and the end with a smaller diameter is connected to the oil injection part.
Citation Information
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