Temperature compensation device for induction furnace

By designing an angle-adjustable induction furnace temperature replenishment device, the problem that the induction furnace temperature replenishment device in the prior art cannot adjust the angle is solved, the uniformity of the heat receiving surface of the workpiece is achieved, and the heating efficiency and product quality are improved.

CN222993517UActive Publication Date: 2025-06-17XIAN HAIXIANG MECHANICAL & ELECTRICAL MFG CO LTD
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Patent Information

Application Number
CN202421994317.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-17
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing induction furnace temperature replenishment device cannot be adjusted according to the angle and direction of the workpiece in the furnace body, resulting in uneven heating on the surface of the workpiece.

Method used

An induction furnace temperature replenishment device is designed, including a first temperature replenishment component and a second temperature replenishment component. The first temperature replenishment component is rotatably connected to the furnace body. The second temperature replenishment component is arranged on the outer wall of the furnace body with the center of the furnace body as the center. The angle of the second temperature replenishment component is adjusted through the adjustment mechanism to achieve uniform heating of the workpiece.

Benefits of technology

By adjusting the angle of the second temperature replenishment assembly, it is possible to properly adjust according to the shape and position of the workpiece to ensure uniform heat on the workpiece surface, and improve heating efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a temperature compensation device for an induction furnace, which is arranged on the outer side of a furnace body, is used for compensating the temperature of a workpiece in the furnace body, and comprises a first temperature compensation component, a second temperature compensation component and a temperature compensation component, the second temperature compensation assemblies are correspondingly arranged on the furnace body outer walls with the furnace body center as the circle center, and one ends of the second temperature compensation assemblies are movably connected with the furnace body outer walls correspondingly; the adjusting mechanism is arranged on the outer wall of the furnace body to adjust the angle of the second temperature compensation assembly relative to the outer wall of the furnace body. According to the utility model, the angle of the second temperature compensation assembly relative to the outer wall of the furnace body is adjusted through the adjusting mechanism, so that the angle between the second temperature compensation assembly and the furnace body can be adjusted according to a workpiece placed inside; and meanwhile, in the process that the first temperature compensation assembly rotates relative to the outer wall of the furnace body, the internal workpieces are evenly heated, and on the basis of temperature compensation of the first temperature compensation assembly, temperature compensation is further conducted through the second temperature compensation assembly, so that the requirement for temperature compensation is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of induction furnaces, and particularly relates to an induction furnace temperature supplementing device. Background Art

[0002] An induction furnace is an electric furnace that uses the induction electrothermal effect of materials to heat or melt the materials. The main components of an induction furnace are an inductor, a furnace body, and a control system, etc. An induction furnace temperature supplementing device is used to enhance or improve the efficiency and control ability of the induction heating process. It can optimize the induction heating process, improve energy efficiency and product quality, and ensure the safety and stability of workpieces during the heating process. However, the induction furnace temperature supplementing devices in the prior art mainly heat the workpieces added into the furnace body by arranging heating coils outside the furnace body, and they cannot adjust the corresponding angles and directions according to the workpieces in the furnace body to ensure uniform heating of the workpiece surface. Therefore, the utility model proposes an induction furnace temperature supplementing device to solve the above problems. Summary of the Utility Model

[0003] Therefore, the technical problem to be solved by the utility model is to overcome the defect that the induction furnace temperature supplementing device in the prior art cannot adjust the corresponding angles and directions according to the workpieces in the furnace body, so as to provide an induction furnace temperature supplementing device.

[0004] To solve the above problems, the utility model provides an induction furnace temperature supplementing device, which includes:

[0005] An induction furnace temperature supplementing device is arranged outside the furnace body to supplement the temperature of the workpieces in the furnace body, and includes:

[0006] A first temperature supplementing component is arranged on the outer wall of the furnace body and is rotationally connected with the furnace body;

[0007] At least three groups of second temperature supplementing components are correspondingly arranged on the outer wall of the furnace body with the center of the furnace body as the center of a circle, and one ends of the second temperature supplementing components are respectively movably connected with the outer wall of the furnace body;

[0008] An adjusting mechanism is arranged on the outer wall of the furnace body to adjust the angle of the second temperature supplementing component relative to the outer wall of the furnace body.

[0009] Preferably, the first temperature supplementing component includes: a sleeve, the sleeve is sleeved on the outer wall of the furnace body and is rotationally connected with the furnace body, a first cavity is arranged in the sleeve, a heating liquid is filled in the first cavity, a first heating coil is further arranged in the first cavity, and a liquid injection port and a liquid discharge port are respectively arranged on the sleeve.

[0010] Preferably, the second temperature supplementing component includes: a heating cylinder, a second cavity is respectively arranged in the heating cylinder, and a second heating coil is arranged in the second cavity.

[0011] Preferably, a rotating part is provided at one end of the heating cylinder, a rotating seat adapted to the rotating part is respectively provided on the outer wall of the furnace body, and the second cavity is rotationally connected to the rotating seat through the rotating part.

[0012] Preferably, the adjusting mechanism includes a rotating ring, the rotating ring is arranged below the sleeve, the inner side of the rotating ring is rotationally connected to the outer side of the furnace body, extension edges corresponding to the heating cylinder are uniformly arranged outside the rotating ring with the furnace body as the center, arc-shaped sliding holes are respectively arranged on the extension edges, sliding grooves are correspondingly arranged on the outer wall of the furnace body below the extension edges, sliding bars are respectively arranged in the sliding grooves, the sliding bars are respectively slidably connected to the sliding grooves, a sliding rod is arranged on one side of the sliding bar close to the extension edge, and the sliding rod is slidably connected to the arc-shaped sliding hole;

[0013] On the mutually close sides of the correspondingly arranged heating cylinder and the sliding bar, a first support and a second support are respectively arranged, the first support and the second support are respectively close to the edges of the ends of the heating cylinder and the sliding bar far from the furnace body, and during the rotation of the rotating ring, there is a clearance between the second support and the extension edge, a linkage rod is respectively arranged between the correspondingly arranged first support and the second support, and the two ends of the linkage rod are respectively rotationally connected to the first support and the second support.

[0014] Preferably, the shape of the arc-shaped sliding hole is the same as that of the extension edge, and both are arc-shaped structures from the end close to the rotating ring to the end far from the rotating ring.

[0015] Preferably, a limiting block is further respectively arranged at one end of the sliding rod far from the sliding bar, and the limiting blocks are respectively slidably connected to the extension edge.

[0016] Preferably, a gear ring is arranged at the bottom of the rotating ring, a gear is externally engaged with the gear ring, a motor is arranged on the outer wall of the furnace body below the gear, and an output shaft of the motor is connected to the gear.

[0017] Preferably, the sleeve is arranged on the rotating ring, and the inner side of the sleeve is rotationally connected to the outer wall of the furnace body.

[0018] The induction furnace temperature compensation device provided by the utility model has the following beneficial effects:

[0019] 1. The utility model adjusts the angle of the second supplementary heating component relative to the outer wall of the furnace body through an adjusting mechanism, so that the angle between the second supplementary heating component and the furnace body can be adjusted according to the workpiece placed inside; meanwhile, during the rotation of the first supplementary heating component relative to the outer wall of the furnace body, the internal workpiece is uniformly heated. On the basis of the supplementary heating of the first supplementary heating component, further supplementary heating is carried out through the second supplementary heating component to meet the requirements for its supplementary heating.

[0020] 2. The utility model also arranges the rotating ring of the adjusting mechanism below the sleeve, and the rotating ring is rotationally connected to the furnace body. When the rotating ring rotates relative to the furnace body, due to the cooperation of the sliding rod and the arc-shaped sliding hole, multiple sliding rods respectively move along the direction of the arc-shaped sliding hole. Since the sliding rods are arranged on the slide bar, the slide bar is driven to slide in the sliding groove. Furthermore, when the two ends of the linkage rod are rotationally connected to the first support of the heating cylinder and the second support on the slide bar, when the slide bar slides, the linkage rod forms a triangular linkage, driving the heating cylinder to change its angle relative to the furnace body. Due to the arrangement of the extension edge, multiple heating cylinders are linked.

[0021] 3. The utility model also evenly arranges at least three groups of heating cylinders with the furnace body as the center. A second cavity is arranged inside the heating cylinder, and air is filled in the second cavity. The air in the second cavity is heated by the second heating coil. After adjusting the angle of the heating cylinder relative to the furnace body, heat transfer is carried out to the workpiece inside the furnace body. When facing special-shaped workpieces or when it is necessary to adjust the partial heating temperature of the workpiece, after adjusting the angle, the relative distance changes, thereby achieving the function of adjustable temperature. Description of the Drawings

[0022] Figure 1 is the overall assembled three-dimensional structure schematic diagram of the utility model;

[0023] Figure 2 is the front view structure schematic diagram of the utility model;

[0024] Figure 3 is the installation schematic diagram of the rotating ring structure of the utility model;

[0025] Figure 4 is the installation schematic diagram of the rotating seat structure of the utility model;

[0026] Figure 5 is the top view structure schematic diagram of the utility model.

[0027] The reference numerals are shown as:

[0028] 1. Furnace body; 2. Sleeve; 3. Heating cylinder; 4. Rotating part; 5. Rotating seat; 6. Rotating ring; 7. Outer extension edge; 8. Arc-shaped sliding hole; 9. Sliding groove; 10. Sliding bar; 11. First support; 12. Second support; 13. Linking rod; 14. Limit block; 15. Gear ring; 16. Motor; 17. Sliding rod. Detailed implementation mode

[0029] As Figures 1-5 shown, the present utility model provides an induction furnace temperature compensation device, which includes:

[0030] It is arranged outside the furnace body 1 to compensate the temperature of the workpiece in the furnace body 1, and includes: a first temperature compensation component, which is arranged on the outer wall of the furnace body 1 and is rotationally connected to the furnace body 1; a second temperature compensation component, with at least three groups correspondingly arranged on the outer wall of the furnace body 1 with the center of the furnace body 1 as the center of the circle, and one end of the second temperature compensation component is respectively movably connected to the outer wall of the furnace body 1; an adjustment mechanism, which is arranged on the outer wall of the furnace body 1 to adjust the angle of the second temperature compensation component relative to the outer wall of the furnace body 1. As Figures 1-5 shown, an induction furnace temperature compensation device is installed outside the furnace body 1 to compensate the temperature of the workpiece in the furnace body 1. Among them, both the first temperature compensation component and the second temperature compensation component are installed on the outer wall of the furnace body 1. The first temperature compensation component is rotationally connected to the furnace body 1, and at least three groups of the second temperature compensation components are evenly arranged relative to the furnace body 1 and are movably connected to the outer wall of the furnace body 1, so as to adjust the angle of the second temperature compensation component relative to the outer wall of the furnace body 1 through the adjustment mechanism, so that the angle between the second temperature compensation component and the furnace body 1 can be adjusted according to the workpiece placed inside; at the same time, during the rotation of the first temperature compensation component relative to the outer wall of the furnace body 1, the internal workpiece is evenly heated. On the basis of the temperature compensation of the first temperature compensation component, further temperature compensation is carried out through the second temperature compensation component to meet the temperature compensation requirements.

[0031] In some implementation modes, the first temperature compensation component includes: a sleeve 2, the sleeve 2 is sleeved on the outer wall of the furnace body 1 and is rotationally connected to the furnace body 1. A first cavity is arranged in the sleeve 2, a heating liquid is filled in the first cavity, a first heating coil is also arranged in the first cavity, and a liquid injection port and a liquid discharge port are respectively arranged on the sleeve 2. As Figures 1-5 shown, the first temperature compensation component includes a sleeve 2. The sleeve 2 is arranged on the outer wall of the furnace body 1 in a shape adapted to the furnace body 1 and is rotationally connected to the furnace body 1. A first cavity is arranged in the sleeve 2. By filling a heating liquid into it, the heating liquid is commercially available, and then the heating liquid is heated by the first heating coil in the first cavity, so that it transfers heat to the furnace body 1. Among them, the liquid injection port and the liquid discharge port on the sleeve 2 facilitate adding and discharging the heating liquid.

[0032] In some embodiments, the second temperature supplementing component includes: a heating cylinder 3, a second cavity is respectively arranged inside the heating cylinder 3, and a second heating coil is arranged inside the second cavity. As Figures 1-5 shown, the second temperature supplementing component includes: a heating cylinder 3, at least three groups of heating cylinders 3 are evenly arranged around the furnace body 1 as the center, a second cavity is arranged inside the heating cylinder 3, air is filled inside the second cavity, and the air inside the second cavity is heated by the second heating coil. The second heating coil is commercially available. After adjusting the angle of the heating cylinder 3 relative to the furnace body 1, heat transfer is carried out on the workpiece inside the furnace body 1. When facing a special-shaped workpiece or when the partial heating temperature of the workpiece needs to be regulated, after adjusting the angle, the relative distance is changed, so as to achieve the function of adjustable temperature.

[0033] In some embodiments, a rotating part 4 is arranged at one end of the heating cylinder 3, and rotating seats 5 adapted to the rotating part 4 are respectively arranged on the outer wall of the furnace body 1. The second cavity is rotationally connected to the rotating seat 5 through the rotating part 4. As Figures 1-5 shown, the heating cylinder 3 is rotationally connected through the arranged rotating part 4 and the rotating seat 5. The connection between the rotating part 4 and the rotating seat 5 can be through a rotating shaft, so as to facilitate the adjustment of the angle of the heating cylinder 3.

[0034] In some embodiments, the adjusting mechanism includes a rotating ring 6. The rotating ring 6 is arranged below the sleeve 2. The inner side of the rotating ring 6 is rotationally connected to the outer side of the furnace body 1. Extension edges 7 corresponding to the heating cylinder 3 are evenly arranged outside the rotating ring 6 with the furnace body 1 as the center. Arc-shaped sliding holes 8 are respectively arranged on the extension edges 7. Sliding grooves 9 are correspondingly arranged on the outer wall of the furnace body 1 below the extension edges 7. Sliding bars 10 are respectively arranged inside the sliding grooves 9. The sliding bars 10 are respectively slidably connected to the sliding grooves 9. A sliding rod 17 is arranged on the side of the sliding bar 10 close to the extension edge 7. The sliding rod 17 is slidably connected to the arc-shaped sliding hole 8;

[0035] First supports 11 and second supports 12 are respectively arranged on the mutually approaching surfaces of the correspondingly arranged heating cylinder 3 and the sliding bar 10. The first supports 11 and the second supports 12 are respectively close to the edges of the ends of the heating cylinder 3 and the sliding bar 10 away from the furnace body 1. During the rotation of the rotating ring 6, there is a gap between the second support and the extension edge 7. Linking rods 13 are respectively arranged between the correspondingly arranged first support and the second support. The two ends of the linking rod 13 are respectively rotationally connected to the first support and the second support. As Figures 1-5As shown, the rotating ring 6 of the adjusting mechanism is arranged below the sleeve 2. The rotating ring 6 is rotatably connected to the furnace body 1. When the rotating ring 6 rotates relative to the furnace body 1, due to the cooperation of the sliding rod 17 and the arc-shaped sliding hole 8, a plurality of sliding rods 17 respectively travel along the direction of the arc-shaped sliding hole 8. And the sliding rods 17 are arranged on the slide bar, driving the slide bar 10 to slide in the sliding groove 9. Furthermore, when both ends of the linkage rod 13 are rotatably connected to the first support 11 of the heating cylinder 3 and the second support 12 on the slide bar 10, when the slide bar 10 slides, it drives the linkage rod 13 to form a triangular linkage, driving the angle of the heating cylinder 3 relative to the furnace body 1 to change. Due to the setting of the extension edge 7, the plurality of heating cylinders 3 are driven to form a linkage; at the same time, during the rotation of the rotating ring 6, both the second support and the extension edge 7 are arranged with a gap, so that it does not prevent the rotation of the extension edge 7.

[0036] In some embodiments, the shape of the arc-shaped sliding hole 8 is the same as that of the extension edge 7, both being an arc-shaped structure from the end close to the rotating ring 6 to the end far from the rotating ring 6. As Figures 1-5 shown, the arc-shaped sliding hole 8 is an arc-shaped path structure, which can make the rotation angle control of the rotating ring 6 during the linkage process more accurate, and further make the angle adjustment of the heating cylinder 3 more precise.

[0037] In some embodiments, a limiting block 14 is respectively arranged at the end of the sliding rod 17 far from the slide bar 10, and the limiting blocks 14 are respectively slidably connected to the extension edge 7. As Figures 1-5 shown, a limiting block 14 is arranged at the end of the sliding rod 17 far from the slide bar 10. When the limiting block 14 is slidably connected to the extension edge 7, it prevents the sliding rod 17 from disengaging, increasing the stability of its transmission.

[0038] In some embodiments, a gear ring 15 is arranged at the bottom of the rotating ring 6. A gear is externally meshed with the gear ring 15. An electric motor 16 is arranged on the outer wall of the furnace body 1 below the gear, and the output shaft of the electric motor 16 is connected to the gear. As Figures 1-5 shown, the electric motor 16 is commercially available. The gear is driven by the forward and reverse rotation of the electric motor 16. Among them, the connection between the output shaft of the electric motor 16 and the gear can be through a coupling to connect a rotating rod, and the rotating rod is then connected to the gear. The gear drives the gear ring 15, thereby driving the rotating ring 6 to rotate relative to the furnace body 1.

[0039] In some embodiments, the sleeve 2 is arranged on the rotating ring 6, and the inner side of the sleeve 2 is rotatably connected to the outer wall of the furnace body 1. As Figures 1-5 shown, after the sleeve 2 and the rotating ring 6 are connected, the rotation of the rotating ring 6 drives the sleeve 2 to rotate relative to the furnace body 1 during the rotation process, thereby making it heat evenly.

[0040] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model. The above is only the preferred implementation manner of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, several improvements and variations can be made without departing from the technical principle of the present utility model, and these improvements and variations should also be regarded as the protection scope of the present utility model.

Claims

1. An induction furnace temperature compensation device, characterized in that: It is arranged outside the furnace body to supplement the temperature of the workpiece in the furnace body, including: A first temperature compensation component is disposed on the outer wall of the furnace body and is rotatably connected to the furnace body; The second temperature compensation component is provided with at least three groups on the outer wall of the furnace body with the center of the furnace body as the center, and one end of the second temperature compensation component is movably connected to the outer wall of the furnace body; The adjusting mechanism is arranged on the outer wall of the furnace body to adjust the angle of the second temperature compensation component relative to the outer wall of the furnace body.

2. The induction furnace temperature compensation device according to claim 1, characterized in that: The first temperature compensation component includes: a sleeve, which is sleeved on the outer wall of the furnace body and rotatably connected to the furnace body, a first cavity is arranged in the sleeve, the first cavity is filled with heating liquid, a first heating coil is also arranged in the first cavity, and a liquid injection port and a liquid discharge port are respectively arranged on the sleeve.

3. The induction furnace temperature compensation device according to claim 2, characterized in that: The second temperature compensation component includes: a heating tube, each of which is provided with a second cavity, and a second heating coil is provided in the second cavity.

4. The induction furnace temperature compensation device according to claim 3, characterized in that: A rotating part is arranged at one end of the heating cylinder, and rotating seats adapted to the rotating part are arranged on the outer wall of the furnace body respectively, and the second cavity is rotatably connected to the rotating seat through the rotating part.

5. The induction furnace temperature compensation device according to claim 4, characterized in that: The adjusting mechanism comprises a rotating ring, which is arranged below the sleeve, the inner side of the rotating ring is rotatably connected to the outer side of the furnace body, the outer side of the rotating ring is evenly provided with outer edges corresponding to the heating cylinder with the furnace body as the center, the outer edges are respectively provided with arc-shaped sliding holes, the outer wall of the furnace body below the outer edges is provided with sliding grooves corresponding to the outer edges, the sliding grooves are respectively provided with sliding bars, the sliding bars are respectively slidably connected to the sliding grooves, the sliding bar is provided with a sliding rod on a side close to the outer edges, and the sliding rod is slidably connected to the arc-shaped sliding holes; A first support and a second support are respectively provided on the sides of the heating tube and the sliding bar which are respectively arranged correspondingly and close to each other. The first support and the second support are respectively close to the edge of one end of the heating tube and the sliding bar which are away from the furnace body, and during the rotation of the rotating ring, the second support and the outer extension edge are both arranged with a gap, and a linkage rod is respectively provided between the corresponding first support and the second support, and the two ends of the linkage rod are respectively rotatably connected to the first support and the second support.

6. The induction furnace temperature compensation device according to claim 5, characterized in that: The shape of the arc-shaped sliding hole is the same as that of the outer extension edge, and both are arc-shaped structures from an end close to the rotating ring to an end away from the rotating ring.

7. The induction furnace temperature compensation device according to claim 5, characterized in that: A limiting block is also provided at one end of the sliding rod away from the sliding bar, and the limiting block is slidably connected to the outer extension edge.

8. The induction furnace temperature compensation device according to claim 5, characterized in that: A gear ring is arranged at the bottom of the rotating ring, a gear is meshed outside the gear ring, a motor is arranged on the outer wall of the furnace body below the gear, and an output shaft of the motor is connected to the gear.

9. The induction furnace temperature compensation device according to claim 5, characterized in that: The sleeve is arranged on the rotating ring, and the inner side of the sleeve is rotatably connected to the outer wall of the furnace body.