Plasticity measuring device for coal
By designing a coal plastic detection device including an electric telescopic rod, a PLC controller, an electromagnetic clutch and a speed sensor, the problem of inaccurate detection results of existing devices is solved, and a higher detection accuracy and maintenance-free design of the equipment is achieved.
Patent Information
- Application Number
- CN202421770551.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing coal plasticity detection devices can easily cause the stirring paddle to "squeeze" or slow down during actual work, resulting in inaccurate detection results.
A device including a furnace shell, an electric telescopic rod, a PLC controller, an electromagnetic clutch, a speed sensor and a metal stirring paddle was designed. The force of the stirring paddle was monitored through the electromagnetic clutch and a speed sensor to avoid the motor burning due to the high consistency of coal, and a maintenance-free micro-ceramic bearing design was adopted.
It improves the accuracy of coal plasticity detection, avoids low and inaccurate detection results, extends the service life of the equipment, and realizes a maintenance-free design.
Smart Images

Figure CN222994259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic detection of coking coal, and particularly relates to a device for measuring the plasticity of coal. Background Technique
[0002] Coking coal is a kind of bituminous coal. It is customary to collectively refer to the raw coal with certain caking properties that can coke under the coking conditions of a chamber coke oven and is used to produce coke of a certain quality as coking coal. The Gieseler fluidity index of coking coal can simultaneously characterize the quality and quantity of the plastic mass generated during the carbonization of coking coal. It is a comprehensive index and has an obvious correlation with other plasticity indexes. The Gieseler fluidity indexes of coking coals with different degrees of metamorphism have their own characteristics. Within a certain range, the coal type can be more accurately identified by relying on the Gieseler fluidity index, which has the advantages of high automation, time saving, and accurate data. However, in the actual working process, the existing detection devices often cause the stirring paddle to be "jammed" or the speed to slow down, resulting in a lower fluidity result, thus leading to inaccurate detection results. Therefore, we propose a device for measuring the plasticity of coal. Content of the Utility Model
[0003] The purpose of the utility model is to provide a device for measuring the plasticity of coal to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A device for measuring the plasticity of coal, including a furnace shell, a telescopic electric rod is fixedly connected to the right side of the furnace shell, and a first bracket is fixedly connected to the telescopic end of the telescopic electric rod. A PLC controller is fixedly connected to the right side of the first bracket, and a first motor is fixedly connected to the left end of the bottom of the first bracket. The output shaft of the first motor is connected to an electromagnetic clutch through a micro ceramic bearing, and the output shaft of the electromagnetic clutch is connected to a rotational speed sensor through a micro ceramic bearing. The output shaft of the electromagnetic clutch is also connected to a metal stirring paddle, and a retort cylinder is arranged at the bottom of the rotational speed sensor. The bottom of the retort cylinder is threadedly connected with a retort crucible cover, and the inner side of the retort crucible cover is threadedly connected with a retort crucible.
[0005] Preferably, support legs are fixedly connected to the four circumferences of the bottom of the furnace shell, and a heating coil is arranged in the inner cavity of the furnace shell.
[0006] Preferably, a third bracket is fixedly connected to the right end of the top of the furnace shell, and a thermocouple is fixedly connected to the left end of the bottom of the third bracket.
[0007] Preferably, a second bracket is fixedly connected to the left end of the top of the furnace shell, and a solder stirrer is movably connected to the right end of the bottom of the second bracket through a micro ceramic bearing.
[0008] Preferably, a second motor is fixedly connected to the left end of the bottom of the second bracket, and the output shaft of the second motor is transmission-connected to the solder stirrer via a single-sided toothed synchronous belt.
[0009] Preferably, the top of the electromagnetic clutch is fixedly connected to the bottom of the first motor, and the bottom of the electromagnetic clutch is fixedly connected to the top of the speed sensor.
[0010] Preferably, the upper end of the outer surface of the metal stirring paddle is connected to the upper end of the inner side of the retort drum via a guide ring, and an exhaust hole is provided at the upper end of the outer side of the retort drum.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model can achieve the purpose of improving detection accuracy through the first bracket, the electric telescopic rod, the retort crucible, the exhaust hole, the guide ring, the speed sensor, the first motor, the electromagnetic clutch, the retort cylinder, the metal stirring paddle, the retort crucible cover and the PLC controller.
[0013] 2. The utility model can achieve the purpose of heating through the furnace shell, support legs, solder stirrer, second bracket, second motor, third bracket, thermocouple and heating coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the retort cylinder of the utility model;
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the furnace shell of the utility model.
[0017] In the figure: furnace shell 1, supporting legs 2, solder stirrer 3, second bracket 4, second motor 5, retort crucible 6, exhaust hole 7, guide ring 8, speed sensor 9, first motor 10, electromagnetic clutch 11, retort barrel 12, metal stirring paddle 13, PLC controller 14, first bracket 15, retort crucible cover 16, third bracket 17, thermocouple 18, heating coil 19, electric telescopic rod 20. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The furnace shell 1, support legs 2, solder stirrer 3, second bracket 4, second motor 5, retort crucible 6, exhaust hole 7, guide ring 8, speed sensor 9, first motor 10, electromagnetic clutch 11, retort barrel 12, metal stirring paddle 13, PLC controller 14, first bracket 15, retort crucible cover 16, third bracket 17, thermocouple 18, heating coil 19 and electric telescopic rod 20 of the present application are all universal standard parts or parts known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. Embodiment 1:
[0020] See also Figure 1 and Figure 2 In order to improve the detection accuracy, the present embodiment provides the following technical solutions, which specifically disclose: comprising a furnace shell 1, the right side of the furnace shell 1 is fixedly connected with an electric telescopic rod 20, and the telescopic end of the electric telescopic rod 20 is fixedly connected with a first bracket 15, the right side of the first bracket 15 is fixedly connected with a PLC controller 14, the PLC controller 14 can be connected to an external printer as needed, so that the detection data can be printed out through the printer, and the left end of the bottom of the first bracket 15 is fixedly connected with a first motor 10, the output shaft of the first motor 10 is connected with an electromagnetic clutch 11 through a micro-ceramic bearing, and the output shaft of the electromagnetic clutch 11 is connected with a speed sensor 9 through a micro-ceramic bearing, the output shaft of the electromagnetic clutch 11 is also connected with a metal stirring paddle 13, and the speed sensor 9 A retort barrel 12 is arranged at the bottom, a retort crucible cover 16 is threadedly connected to the bottom of the retort barrel 12, and a retort crucible 6 is threadedly connected to the inner side of the retort crucible cover 16, the top of the electromagnetic clutch 11 is fixedly connected to the bottom of the first motor 10, and the bottom of the electromagnetic clutch 11 is fixedly connected to the top of the speed sensor 9, the upper end of the outer surface of the metal stirring paddle 13 is connected to the upper end of the inner side of the retort barrel 12 through the guide ring 8, and an exhaust hole 7 is provided at the upper end of the outer side of the retort barrel 12, the electromagnetic clutch 11 and the speed sensor 9 can monitor the stress condition of the metal stirring paddle 13, so as to avoid the phenomenon of burning of the first motor 10 due to the high consistency of the coal, and at the same time, the micro ceramic bearing does not need lubrication, adopts a high-strength single-axis point connection method, removes the bearing in contact with the tar, and truly achieves a maintenance-free design. Embodiment 2:
[0021] See also Figure 1 and Figure 3In order to achieve the purpose of heating, the present embodiment provides the following technical solutions, which specifically disclose: the bottom of the furnace shell 1 is fixedly connected with support legs 2 on all sides, and the inner cavity of the furnace shell 1 is provided with a heating coil 19, the right end of the top of the furnace shell 1 is fixedly connected with a third bracket 17, and the left end of the bottom of the third bracket 17 is fixedly connected with a thermocouple 18, the left end of the top of the furnace shell 1 is fixedly connected with a second bracket 4, and the right end of the bottom of the second bracket 4 is movably connected with a solder stirrer 3 through a micro-ceramic bearing, the left end of the bottom of the second bracket 4 is fixedly connected with a second motor 5, and the output shaft of the second motor 5 is transmission-connected with the solder stirrer 3 through a single-sided toothed synchronous belt, the lead-tin mixed solder is put into the furnace shell 1 in advance, and then the heating coil 19 is turned on, the lead-tin mixed solder can be heated, and in this process, the second motor 5 is turned on, and the solder stirrer 3 can be driven to rotate through the single-sided toothed synchronous belt to improve the liquefaction efficiency of the lead-tin mixed solder, and at the same time, the thermocouple 18 can detect the temperature of the lead-tin mixed solder, thereby avoiding the phenomenon that the temperature is too high or too low to affect the detection result.
[0022] The working principle of the present application is as follows: first, all electrical equipment are connected to the power supply and controller, the electromagnetic clutch 11 and the speed sensor 9 can monitor the stress condition of the metal stirring paddle 13, thereby avoiding the phenomenon of the first motor 10 burning out due to the high consistency of the coal. At the same time, the micro ceramic bearing does not need lubrication, and adopts a high-strength single-axis point connection method to remove the bearing in contact with the tar, truly achieving a maintenance-free design. The lead-tin mixed solder is pre-put into the furnace shell 1, and then the heating coil 19 is turned on to heat the lead-tin mixed solder. In the process, the second motor 5 is turned on to drive the solder agitator 3 to rotate through the single-sided toothed synchronous belt to improve the liquefaction efficiency of the lead-tin mixed solder. At the same time, the thermocouple 18 can detect the temperature of the lead-tin mixed solder, thereby avoiding the phenomenon that the temperature is too high or too low and affects the detection result.
[0023] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for measuring the plasticity of coal, comprising a furnace shell (1), characterized in that: The right side of the furnace shell (1) is fixedly connected to an electric telescopic rod (20), and the telescopic end of the electric telescopic rod (20) is fixedly connected to a first bracket (15), the right side of the first bracket (15) is fixedly connected to a PLC controller (14), and the left end of the bottom of the first bracket (15) is fixedly connected to a first motor (10), the output shaft of the first motor (10) is connected to an electromagnetic clutch (11) via a micro-ceramic bearing, and the output shaft of the electromagnetic clutch (11) is connected to a speed sensor (9) via a micro-ceramic bearing, the output shaft of the electromagnetic clutch (11) is also connected to a metal stirring paddle (13), and a retort barrel (12) is provided at the bottom of the speed sensor (9), the bottom of the retort barrel (12) is threadedly connected to a retort crucible cover (16), and the inner side of the retort crucible cover (16) is threadedly connected to a retort crucible (6).
2. A device for measuring the plasticity of coal according to claim 1, characterized in that: Support legs (2) are fixedly connected to the four sides of the bottom of the furnace shell (1), and a heating coil (19) is arranged in the inner cavity of the furnace shell (1).
3. A device for measuring the plasticity of coal according to claim 1, characterized in that: The right end of the top of the furnace shell (1) is fixedly connected to a third bracket (17), and the left end of the bottom of the third bracket (17) is fixedly connected to a thermocouple (18).
4. A device for measuring the plasticity of coal according to claim 1, characterized in that: The left end of the top of the furnace shell (1) is fixedly connected to a second bracket (4), and the right end of the bottom of the second bracket (4) is movably connected to a solder stirrer (3) via a micro ceramic bearing.
5. A device for measuring the plasticity of coal according to claim 4, characterized in that: The left end of the bottom of the second bracket (4) is fixedly connected to a second motor (5), and the output shaft of the second motor (5) is transmission-connected to the solder stirrer (3) via a single-sided toothed synchronous belt.
6. A device for measuring the plasticity of coal according to claim 1, characterized in that: The top of the electromagnetic clutch (11) is fixedly connected to the bottom of the first motor (10), and the bottom of the electromagnetic clutch (11) is fixedly connected to the top of the rotation speed sensor (9).
7. A device for measuring the plasticity of coal according to claim 1, characterized in that: The upper end of the outer surface of the metal stirring paddle (13) is connected to the upper end of the inner side of the retort cylinder (12) through a guide ring (8), and an exhaust hole (7) is provided at the upper end of the outer side of the retort cylinder (12).