Metal detector capable of automatically separating metal
By designing a metal detector that automatically separates metals, the transportation components, cleaning components and separation components are used to realize the automatic separation and cleaning of metal materials, solving the problem of manual sorting and regular cleaning of traditional metal detectors, and improving the detection sensitivity and use stability of the equipment.
Patent Information
- Application Number
- CN202421911407.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-08
AI Technical Summary
Traditional metal detectors need to manually sort items when detecting metallic items, and the equipment is prone to insensitive detection due to residual metal impurities, and requires manual cleaning, which is inconvenient to use.
A metal detector that automatically separates metals is designed, including a workbench, cleaning assembly, separation assembly, metal detector and transportation assembly. The transport assembly drives the conveyor belt through a motor-driven active roller and a driven roller. The cleaning assembly includes a cleaning roller and a liquid supply assembly. The separation assembly realizes automatic separation and cleaning of metal materials through a thruster and an extension plate.
It realizes automatic separation and cleaning of metal materials, reduces manual intervention, improves the detection sensitivity and use stability of the equipment, and avoids inaccurate detection caused by residual impurities caused by the equipment.
Smart Images

Figure CN222994440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal detectors, in particular to a metal detector for automatically separating metals. Background Technique
[0002] A metal detector is a device specifically designed to detect whether there are metal impurities in products or materials, and is widely used in many industries such as food, pharmaceuticals, chemicals, plastic recycling, textiles, etc. When the traditional metal detector is in use, when it detects an item with metal passing through, it gives an alarm prompt, and then manual sorting is carried out, which is time-consuming and laborious. Moreover, if there are metal impurities remaining on the conveyor belt, it is easy to cause the equipment to be insensitive to detection. To ensure the accuracy of equipment use, manual cleaning needs to be carried out regularly, which is inconvenient to use. Content of the Utility Model
[0003] (I) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, the utility model provides a metal detector for automatically separating metals.
[0005] (II) Technical Solutions
[0006] To achieve the above object, the utility model provides the following technical solution: A metal detector for automatically separating metals, including a workbench, a cleaning component, a separation component, a metal detector and a transportation component. The transportation component includes a first motor, a driving roller, a driven roller and a conveyor belt. A transportation groove is provided on the workbench. The driving roller and the driven roller are respectively rotatably provided on the front and rear sides of the transportation groove. The driving roller and the driven roller are sleeved with the conveyor belt. The output end of the first motor penetrates through the side wall of the workbench and is connected to the driving roller. A cleaning component for cleaning the conveyor belt is provided above one end of the workbench near the driving roller. The cleaning component includes a support frame, a lifter, a cleaning frame, a cleaning roller and a second motor. The support frame is provided on the two side walls of the workbench. The lifter penetrates through the top wall of the support frame and is connected to the cleaning frame. A cleaning roller for cleaning the conveyor belt is further provided below the cleaning frame. A second motor for driving the cleaning roller to rotate is also provided on the cleaning frame. A metal detector is provided in the middle part of the workbench. The separation component includes a diversion plate, a pusher, an extension plate, a receiving table and a receiving frame. One end of the diversion plate is connected to the workbench. A plurality of groups of extension grooves are provided at the end of the diversion plate away from the workbench. A pusher is provided on the bottom wall of the diversion plate. The extension plate is in an inverted L shape. The output end of the pusher is connected to the bottom wall of the extension plate. A plurality of groups of extension teeth inserted into the extension grooves are provided on the extension plate. The receiving frame is provided at one end of the receiving table close to the workbench.
[0007] For the convenience of providing the cleaning liquid, the present utility model is improved in that the cleaning assembly further includes a liquid supply assembly, and the liquid supply assembly includes a liquid supply tank, a liquid supply pump, a connecting pipe, and an output head. The liquid supply tank is arranged on the top wall of the support frame. One end of the liquid supply pump is connected to the liquid supply tank, and the other end of the liquid supply pump is connected to the output head on the cleaning frame through the connecting pipe. A plurality of groups of liquid outlet heads are arranged at one end of the output head close to the cleaning roller.
[0008] For the convenience of collecting waste liquid and impurities, the present utility model is improved in that a waste liquid collection assembly is further arranged on the workbench. The waste liquid collection assembly includes a guiding edge, a waste liquid frame, a moving assembly, and a handle. The guiding edge is arranged on the top wall of the waste liquid frame. The moving assembly is arranged at the four corners below the waste liquid frame. The handle is arranged on the front surface of the waste liquid frame. A storage groove adapted to the guiding edge and the waste liquid frame is arranged on the bottom wall of the workbench.
[0009] Preferably, the moving assembly includes universal wheels and brakes. The universal wheels are arranged at the four corners below the waste liquid frame, and brakes are arranged on the periphery of the universal wheels.
[0010] For the convenience of centrally transferring the waste liquid, the present utility model is improved in that a drain pipe is further arranged on the bottom wall of the waste liquid frame, and a switch valve is arranged on the drain pipe.
[0011] Preferably, both the first motor and the second motor adopt servo motors.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the present utility model provides a metal detector for automatically separating metals, which has the following beneficial effects:
[0014] In this metal detector for automatically separating metals, a thruster is arranged below the deflector and used in cooperation with the extension plate. When the thruster is fully extended, that is, when the metal detector does not detect that the passing material contains metals, the material falls on the receiving table. When it is detected that the material contains metals, the thruster is in a fully retracted state, and the material falls into the receiving frame.
[0015] After the equipment has been used for a period of time, stop feeding. The lifter changes from a fully retracted state to an extended state, and the second motor is started. The second motor drives the cleaning roller on the cleaning frame to clean the conveyor belt, preventing foreign matters on the conveyor belt from affecting the normal use of the equipment and ensuring its use stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present utility model when the thruster is in an extended state;
[0017] Figure 2 It is a schematic diagram of the structure of the present utility model when the thruster is in a retracted state;
[0018] Figure 3 It is a partial bottom-up view of the structure of the present utility model;
[0019] Figure 4 It is a partial exploded view of the structure of the present utility model.
[0020] In the figure: 1, workbench; 2, first motor; 3, driving roller; 4, driven roller; 5, conveyor belt; 6, support frame; 7, lifter; 8, cleaning frame; 9, cleaning roller; 10, second motor; 11, deflector; 12, propeller; 13, extension plate; 14, receiving table; 15, receiving frame; 16, liquid supply tank; 17, liquid supply pump; 18, connecting pipe; 19, output head; 20, guiding edge; 21, waste liquid frame; 22, handle; 23, universal wheel; 24, brake; 25, drain pipe; 26, switch valve; 27, metal detector. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4, a metal detector for automatically separating metals, comprising a workbench 1, a cleaning component, a separating component, a metal detector 27 and a conveying component. The conveying component includes a first motor 2, a driving roller 3, a driven roller 4 and a conveyor belt 5. A conveying groove is provided on the workbench 1. The driving roller 3 and the driven roller 4 are respectively rotatably provided on the front and rear sides of the conveying groove. The conveyor belt 5 is sleeved on the driving roller 3 and the driven roller 4. The output end of the first motor 2 penetrates through the side wall of the workbench 1 and is connected to the driving roller 3. Above one end of the workbench 1 near the driving roller 3, a cleaning component for cleaning the conveyor belt 5 is provided. The cleaning component includes a support frame 6, a lifter 7, a cleaning frame 8, a cleaning roller 9 and a second motor 10. The support frame 6 is provided on the two side walls of the workbench 1. The lifter 7 penetrates through the top wall of the support frame 6 and is connected to the cleaning frame 8. A cleaning roller 9 for cleaning the conveyor belt 5 is further provided below the cleaning frame 8. A second motor 10 for driving the cleaning roller 9 to rotate is also provided on the cleaning frame 8. A metal detector 27 is provided in the middle part of the workbench 1. The separating component includes a guiding plate 11, a pusher 12, an extension plate 13, a receiving table 14 and a receiving frame 15. One end of the guiding plate 11 is connected to the workbench 1. A plurality of groups of extension grooves are provided at the end of the guiding plate 11 away from the workbench 1. The pusher 12 is provided on the bottom wall of the guiding plate 11. The extension plate 13 is in an inverted L shape. The output end of the pusher 12 is connected to the bottom wall of the extension plate 13. A plurality of groups of extension teeth inserted into the extension grooves are provided on the extension plate 13. The receiving frame 15 is provided at one end of the receiving table 14 close to the workbench 1.
[0023] At first, the lifter 7 is in a contracted state and the pusher 12 is in an extended state. The workbench 1 provides stable support for the driving roller 3 and the driven roller 4. The material is placed on the conveyor belt 5. The first motor 2 is started. The first motor 2 drives the driving roller 3 to rotate. The conveyor belt 5 drives the material to pass through the metal detector 27 under the support of the driving roller 3 and the driven roller 4. If the material does not contain metal, the material passes through the guiding plate 11, the extension plate 13 and falls on the receiving table 14 for transfer. It should be noted that at this time, the extension grooves of the guiding plate 11 are exposed. The width and length of the loaded material are both greater than the width of the extension grooves, which does not affect the normal feeding of the material. If the material contains metal, the pusher 12 becomes in a contracted state. At this time, the extension plate 13 is inserted into the guiding plate 11, and the material falls into the receiving frame 15, realizing the automatic separation of the material with metal. After being used for a period of time, it is inevitable that foreign objects will fall on the conveyor belt 5, affecting the detection result of the metal detector 27. At this time, the feeding is stopped, the lifter 7 is started, and the lifter 7 drives the cleaning frame 8 to move downward under the support of the support frames with hollow holes on the left and right sides. The second motor 10 is started, and the second motor 10 drives the cleaning roller 9 to clean the material. In this embodiment, both the first motor 2 and the second motor 10 adopt servo motors with stable operation.
[0024] When using only the cleaning roller 9 in the above structure, it is inconvenient to thoroughly clean the conveyor belt 5, and the remaining impurities will still affect the detection result of the metal detector 27. To solve the above problems, the cleaning assembly further includes a liquid supply assembly. The liquid supply assembly includes a liquid supply tank 16, a liquid supply pump 17, a connecting pipe 18, and an output head 19. The liquid supply tank 16 is arranged on the top wall of the support frame 6. One end of the liquid supply pump 17 is connected to the liquid supply tank 16, and the other end of the liquid supply pump 17 is connected to the output head 19 on the cleaning frame 8 through the connecting pipe 18. Several groups of liquid outlet heads are arranged at one end of the output head 19 close to the cleaning roller 9. The liquid supply pump 17 sends the cleaning liquid in the liquid supply tank 16 into the output head 19 through the connecting pipe 18 and then outputs it from the liquid outlet heads. At this time, the cleaning roller 9 with the cleaning liquid stably cleans the conveyor belt 5.
[0025] In the actual use of the above structure, it is found that the waste liquid is likely to affect the working environment. Therefore, a waste liquid collection assembly is further arranged on the workbench 1. The waste liquid collection assembly includes a guiding edge 20, a waste liquid box 21, a moving assembly, and a handle 22. The guiding edge 20 is arranged on the top wall of the waste liquid box 21. The moving assembly is arranged at the four corners below the waste liquid box 21. The handle 22 is arranged on the front surface of the waste liquid box 21. A storage groove adapted to the guiding edge 20 and the waste liquid box 21 is arranged on the bottom wall of the workbench 1. The waste liquid box 21 is pushed by the handle 22. The moving assembly includes universal wheels 23 and brakes 24. The universal wheels 23 are arranged at the four corners below the waste liquid box 21, and the brakes 24 are arranged on the periphery of the universal wheels 23. The universal wheels 23 ensure the stable movement of the waste liquid box 21. The guiding edge 20 is inserted into the storage groove, and then the universal wheels 23 are locked by the brakes 24. The waste liquid falls into the waste liquid box 21. A drain pipe 25 is further arranged on the bottom wall of the waste liquid box 21, and a switch valve 26 is arranged on the drain pipe 25. When the switch valve 26 is opened, the waste liquid is discharged from the drain pipe 25, which is convenient to use.
[0026] To illustrate in detail the possible application scenarios, technical principles, specific implementable solutions, achievable purposes and effects of the present application, the following will be described in detail with reference to the specific examples listed and in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, so they are only examples and cannot be used to limit the protection scope of the present application.
[0027] References to "embodiments" in this specification mean that the particular features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase "embodiment" as used in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in each embodiment can be combined in any manner to form corresponding implementable technical solutions.
[0028] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which this application belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit this application.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal detector for automatically separating metals, comprising a workbench (1), a cleaning component, a separation component, a metal detector (27) and a transport component, characterized in that: The transport assembly comprises a first motor (2), an active roller (3), a driven roller (4) and a transport belt (5); a transport trough is provided on the workbench (1); active rollers (3) and driven rollers (4) are rotatably provided on the front and rear sides of the transport trough respectively; the transport belt (5) is sleeved on the active roller (3) and the driven roller (4); the output end of the first motor (2) passes through the side wall of the workbench (1) and is connected to the active roller (3); a cleaning assembly for cleaning the transport belt (5) is provided on the workbench (1) near one end of the active roller (3); the cleaning assembly comprises a support frame (6), a lifter (7), a cleaning frame (8), a cleaning roller (9) and a second motor (10); the support frame (6) is provided on the two side walls of the workbench (1); the lifter (7) passes through the top wall of the support frame (6) and is connected to the cleaning frame (8); a cleaning assembly for cleaning is also provided below the cleaning frame (8); A cleaning roller (9) for handling the conveyor belt (5) is provided on the cleaning frame (8) for driving the cleaning roller (9) to rotate. A metal detector (27) is provided in the middle part of the workbench (1). The separation component comprises a guide plate (11), a propeller (12), an extension plate (13), a receiving platform (14) and a receiving frame (15). One end of the guide plate (11) is connected to the workbench (1). The end of the guide plate (11) away from the workbench (1) is provided with a plurality of groups of extension grooves. The bottom wall of the guide plate (11) is provided with the propeller (12). The extension plate (13) is in an inverted L shape. The output end of the propeller (12) is connected to the bottom wall of the extension plate (13). The extension plate (13) is provided with a plurality of groups of extension teeth plugged into the extension grooves. The receiving platform (14) is provided with the receiving frame (15) at one end close to the workbench (1).
2. A metal detector for automatically separating metals according to claim 1, characterized in that: The cleaning assembly also includes a liquid supply assembly, which includes a liquid supply box (16), a liquid supply pump (17), a connecting pipe (18) and an output head (19). The liquid supply box (16) is arranged on the top wall of the support frame (6), one end of the liquid supply pump (17) is connected to the liquid supply box (16), and the other end of the liquid supply pump (17) is connected to the output head (19) on the cleaning frame (8) through the connecting pipe (18). The output head (19) is provided with a plurality of groups of liquid outlet heads at one end close to the cleaning roller (9).
3. A metal detector for automatically separating metals according to claim 2, characterized in that: The workbench (1) is also provided with a waste liquid collection component, which comprises a guide edge (20), a waste liquid frame (21), a movable component and a handle (22); the guide edge (20) is provided on the top wall of the waste liquid frame (21); the movable component is provided at the four corners below the waste liquid frame (21); the handle (22) is provided on the front of the waste liquid frame (21); and the bottom wall of the workbench (1) is provided with a storage groove that is compatible with the guide edge (20) and the waste liquid frame (21).
4. A metal detector for automatically separating metals according to claim 3, characterized in that: The moving assembly comprises universal wheels (23) and brakes (24); the universal wheels (23) are arranged at the four corners below the waste liquid frame (21); and the brakes (24) are arranged around the universal wheels (23).
5. A metal detector for automatically separating metals according to claim 4, characterized in that: The bottom wall of the waste liquid frame (21) is also provided with a liquid discharge pipe (25), and a switch valve (26) is provided on the liquid discharge pipe (25).
6. A metal detector for automatically separating metals according to claim 5, characterized in that: The first motor (2) and the second motor (10) are both servo motors.