Variable-diameter movable supporting tool for transformer coil
By designing variable diameter mobile support tooling, using synchronous rotating members and telescopic support wheels, the problem of inconvenient handling of transformer coil support tooling is solved, achieving more efficient operation and safer handling process.
Patent Information
- Application Number
- CN202421958428.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The inconvenient handling of the transformer coil support tooling, resulting in high labor intensity and safety risks for the operator.
A transformer coil variable diameter mobile support tool is designed, adopting a synchronous rotating member and a telescopic support wheel. The support structure can be synchronously rotated and adjusted in size, and the overall movement is achieved through the moving support unit.
It reduces the frequency of operators carrying work, reduces the intensity of handling labor, reduces the frequency of use of lifting equipment, and is suitable for support of coils of different diameters.
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Figure CN222995230U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transformer coils, and particularly relates to a variable-diameter mobile support tooling for transformer coils. Background Technique
[0002] In the production process of precision and complex electrical equipment of transformers, as one of the core components, the processing and assembly links of coils are crucial. In order to ensure that the coils maintain a stable shape and avoid deformation or damage during processes such as winding, drying, and final assembly, it is particularly important to apply transformer coil support tooling. The support tooling not only provides necessary physical support for the coils but also ensures the smooth progress of subsequent operations, improving the production efficiency and product quality of transformers.
[0003] Figure 1 The shown support tooling is a typical design of the existing transformer coil support tooling, usually made of high-strength and corrosion-resistant materials such as high-quality steel or aluminum alloy to ensure that while bearing the weight of the coils and various forces generated during the processing, it can still maintain the structural stability and durability. In terms of design, it may include adjustable support arms, a stable base, and fixtures for facilitating the positioning and fixing of coils, etc., to meet the requirements of coils of different specifications and sizes.
[0004] In practical applications, since transformer coils are often large in volume and heavy in weight, the use of support tooling often requires multiple pieces to cooperate with each other to form a stable support system. This multi-piece combination method not only enhances the support effect but also facilitates flexible adjustment and reconfiguration according to different stages in the production process. However, before and after use, the handling work of the support tooling and the coils it carries is also a task that cannot be ignored. Traditionally, it mainly relies on manual handling by operators, which not only has a high labor intensity but also has certain safety risks. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the problem of inconvenient handling of the transformer coil support tooling, and a variable-diameter mobile support tooling for transformer coils is proposed.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A variable-diameter mobile support tooling for transformer coils includes a support frame main body. A synchronous rotation member is installed at the bottom of the support frame main body. A shaft hole is opened at the top of the support frame main body. An inner shaft is connected to the side of the support frame main body. One end of the inner shaft is connected to the synchronous rotation member, and the other end of the inner shaft is connected to the shaft hole. One end of the shaft body of the inner shaft is connected to one end of a support structure, and the other end of the support structure is connected to a mobile support unit. A plurality of support structures are provided.
[0008] Further, the synchronous rotation member includes a synchronous gear and a rotating gear. The circumference of the synchronous gear meshes with the rotating gear, and one end of the inner shaft is connected to the shaft of the rotating gear.
[0009] Further, one synchronous gear is provided, and the number of rotating gears is the same as that of the support structures, and the number of support structures is greater than four.
[0010] Further, positioning holes are formed in the bottom of the support frame main body and on the synchronous gear, and positioning pins are inserted into the positioning holes.
[0011] Further, the support frame main body is cylindrical.
[0012] Further, a support plate is arranged at the top of the movable support unit.
[0013] Further, the inside of the movable support unit is hollow.
[0014] Further, retractable support wheels are arranged at the bottom of the movable support unit.
[0015] Further, a braking device is arranged on the retractable support wheels.
[0016] Further, a shaft sleeve is installed outside the inner shaft.
[0017] Compared with the prior art, the present utility model has the following beneficial technical effects:
[0018] For a variable-diameter movable support tooling for a transformer coil proposed by the present utility model, the other end of the support structure is connected to the movable support unit, so that the support tooling can be moved as a whole, reducing the frequency of the operator carrying the tooling, reducing the labor intensity of carrying, and reducing the frequency of using lifting equipment.
[0019] For a variable-diameter movable support tooling for a transformer coil proposed by the present utility model, the synchronous rotation member is installed at the bottom of the support frame main body, the side surface of the support frame main body is connected to the inner shaft, and one end of the inner shaft is connected to the synchronous rotation member, so that a plurality of support structures can rotate synchronously and adjust the opening and closing dimensions, and can effectively support coils of different sizes and weights, and is suitable for supporting coils of different diameters and is convenient for storage.
[0020] For a variable-diameter movable support tooling for a transformer coil proposed by the present utility model, positioning holes are formed in the bottom of the support frame main body and on the synchronous gear, and positioning pins are inserted into the positioning holes to achieve a limiting effect.
[0021] For a variable-diameter movable support tooling for a transformer coil proposed by the present utility model, when the support tooling is unloaded, it can be moved through the retractable support wheels of the movable support unit. After bearing weight, the retractable support wheels retract, and the support structure contacts the ground to bear the weight, realizing the purpose of moving and supporting the loaded coil.
[0022] A variable-diameter mobile support tooling for a transformer coil proposed by the present utility model, the main body of the support frame is cylindrical, so that there is an operating space inside the support tooling. Description of the Drawings
[0023] The schematic drawings of the specification are used to provide a further understanding of the present utility model and form a part of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model.
[0024] Figure 1 Schematic diagram of a support tooling for a transformer coil in the prior art.
[0025] Figure 2 Schematic diagram of a variable-diameter mobile support tooling for a transformer coil of the present utility model.
[0026] Figure 3 Bottom schematic diagram of a variable-diameter mobile support tooling for a transformer coil of the present utility model.
[0027] Figure 4 Schematic diagram of the main body of the support frame of a variable-diameter mobile support tooling for a transformer coil of the present utility model.
[0028] Among them, 1 is a support structure, 2 is the main body of the support frame, 3 is a support wheel, 4 is a rotating gear, 5 is a synchronous gear, 6 is a positioning pin, 7 is an inner shaft, and 8 is a shaft sleeve. Detailed Embodiment
[0029] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of the present utility model are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0031] Embodiment 1
[0032] A variable-diameter mobile support tooling for a transformer coil includes a support frame body 2. A synchronous rotation member is installed at the bottom of the support frame body 2. A shaft hole is opened at the top of the support frame body 2. An inner shaft 7 is connected to the side of the support frame body 2. One end of the inner shaft 7 is connected to the synchronous rotation member, and the other end of the inner shaft 7 is connected to the shaft hole. One end of the shaft body of the inner shaft 7 is connected to a support structure 1, and the other end of the support structure 1 is connected to a mobile support unit. A plurality of support structures 1 are provided.
[0033] The synchronous rotation member includes a synchronous gear 5 and a rotating gear 4. The circumference of the synchronous gear 5 meshes with the rotating gear 4. One end of the inner shaft 7 is connected to the shaft of the rotating gear 4. One synchronous gear 5 is provided, and the number of rotating gears 4 is the same as the number of support structures 1, and the number of support structures 1 is more than four.
[0034] Positioning holes are opened at the bottom of the support frame body 2 and on the synchronous gear 5, and a positioning pin 6 is inserted into the positioning holes. Preferably, the support frame body 2 is cylindrical.
[0035] A support plate is provided at the top of the mobile support unit. The inside of the mobile support unit is hollow. Support wheels 3 are provided at the bottom of the mobile support unit. Optionally, the bottom of the mobile support unit is elastically connected to the support wheels 3. The support wheels 3 are provided with a braking device. A shaft sleeve 8 is installed outside the inner shaft 7.
[0036] Embodiment 2
[0037] As Figure 2 、 Figure 3 and Figure 4 shown, a variable-diameter mobile support tooling for a transformer coil provided by the present utility model includes a support structure 1, a support frame body 2, support wheels 3, rotating gears 4, synchronous gears 5, and positioning pins 6.
[0038] The main body 2 of the support frame is cylindrical. A rotating gear 4 and a synchronous gear 5 are arranged under the bottom plate of the main body 2 of the support frame. One end of the support structure 1 is provided with an inner shaft 7 and a bushing 8, which are connected to the main body 2 of the support frame, and the inner shaft 7 is connected to the rotating gear 4 under the bottom plate. The number of the support structures 1 is the same as that of the rotating gears 4, and the number can be set to 4 or more. Using the gear synchronization principle, when one support structure rotates, the other support structures can rotate synchronously.
[0039] Positioning holes are configured on the bottom plate of the main body 2 of the support frame and on the synchronous gear 5 for the installation of the positioning pin 6. After the support structure 1 is adjusted to the corresponding size, the positioning pin 6 is inserted into the bottom of the main body 2 of the support frame to prevent the synchronous gear 5 from rotating, so as to achieve the limiting effect.
[0040] The inside of the support column connected to the other end of the support structure 1 is hollow, and a support wheel 3 is installed at the bottom of the support column. The support wheel 3 is a telescopic support wheel, and the support wheel 3 is configured with a braking device.
[0041] When the support tooling is unloaded, the braking function is turned off, and the support tooling can be moved through the support wheel 3. After the support tooling bears weight, the support wheel 3 retracts into the support column and lands on the ground by the support structure 1 to bear the weight.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the scope of its protection. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: after reading the present invention, those skilled in the art can still make various changes, modifications or equivalent replacements to the specific implementation manners of the present invention, but these changes, modifications or equivalent replacements are all within the scope of the protection of the claims of the present invention pending approval.
Claims
1. A transformer coil variable diameter movable support tooling, characterized in that: The invention comprises a support frame body (2), a synchronous rotating member is installed at the bottom of the support frame body (2), an axial hole is provided at the top of the support frame body (2), a side surface of the support frame body (2) is connected to an inner shaft (7), one end of the inner shaft (7) is connected to the synchronous rotating member, the other end of the inner shaft (7) is connected to the axial hole, the shaft body of the inner shaft (7) is connected to one end of a support structure (1), the other end of the support structure (1) is connected to a movable support unit, and a plurality of support structures (1) are provided.
2. The transformer coil variable diameter movable support fixture according to claim 1, characterized in that: The synchronous rotating component comprises a synchronous gear (5) and a rotating gear (4), the circumference of the synchronous gear (5) is meshed with the rotating gear (4), and one end of the inner shaft (7) is connected to the shaft of the rotating gear (4).
3. The transformer coil variable diameter movable support fixture according to claim 2, characterized in that: One synchronous gear (5) is provided, the number of the rotating gears (4) is the same as the number of the supporting structures (1), and the number of the supporting structures (1) is greater than four.
4. The transformer coil variable diameter movable support fixture according to claim 2, characterized in that: Positioning holes are provided on the bottom of the support frame body (2) and the synchronous gear (5), and positioning pins (6) are inserted into the positioning holes.
5. The transformer coil variable diameter movable support tooling according to claim 1, characterized in that: The support frame body (2) is cylindrical.
6. The transformer coil variable diameter movable support tooling according to claim 1, characterized in that: A supporting plate is arranged on the top of the movable supporting unit.
7. The transformer coil variable diameter movable support fixture according to claim 1, characterized in that: The interior of the mobile support unit is hollow.
8. The transformer coil variable diameter movable support tooling according to claim 1, characterized in that: The bottom of the mobile support unit is connected to a support wheel (3).
9. The transformer coil variable diameter movable support fixture according to claim 8, characterized in that: The supporting wheel (3) is provided with a brake device.
10. The transformer coil variable diameter movable support tooling according to claim 1, characterized in that: The outer part of the inner shaft (7) is provided with a shaft sleeve (8).