Batching device for dyeing and finishing fiber cloth

By designing a batching device for dyeing and finishing fiber cloth, dye is added in batches using bulk shells and bulk plates, and agitation is controlled through the transmission ratio of the driving wheel and the driven wheel, the problem of dye agglomeration and bubble coagulation in the liquid is solved, and the mixing efficiency is improved.

CN222998632UActive Publication Date: 2025-06-20WUXI XIELIAN KNITTING CO LTD
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Patent Information

Application Number
CN202421903249.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the dyeing and finishing of fiber cloth, when all dyes are added to the ingredients bucket at one time for stirring, excessive powder is added to the liquid and can easily lead to powder agglomeration and bubble formation, affecting the mixing efficiency.

Method used

A batching device for dyeing and finishing fiber cloth is designed, including a batching tank and a bulk shell for discharging in batches. The dye is pushed into the batching tank in sequence through the bulk plate for stirring, and the dye addition and stirring are synchronized through the transmission ratio of the driving wheel and the driven wheel to reduce the agglomeration and bubble coagulation.

Benefits of technology

By adding dye in batches and controlling stirring simultaneously, the powder is significantly reduced in the liquid, the dye mixing efficiency is improved, and dye retention is minimized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching device for dyeing and finishing of fiber cloth, which relates to the field of batching for dyeing and finishing of cloth, and comprises a batching tank, a material dispersing shell for discharging in batches is fixedly arranged at the upper end of the batching tank, a discharging hole is formed in the staggered position of the material dispersing shell and the batching tank, and a plurality of material dispersing plates for pushing materials are movably arranged on the inner side of the material dispersing shell. A side plate is fixedly arranged at the end part of the material dispersing plate, a conical surface is arranged at one end of the material dispersing plate, and a discharging hole is formed in one end of the material dispersing plate in a penetrating manner. Dye is added into liquid for multiple times through the material dispersing shell, so that caking and bubbling phenomena generated when the powdery dye is in contact with the liquid are reduced; dye entering the material dispersing shell is sequentially pushed into the material mixing tank through the material dispersing plate to be stirred, and dye adding and dye stirring are synchronously carried out through the arrangement of the driving wheel and the driven wheel, so that the dye mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of fabric dyeing and finishing ingredients, and particularly relates to an ingredient device for fiber fabric dyeing and finishing. Background Art

[0002] Fiber fabric dyeing and finishing ingredients is a crucial part of the dyeing and finishing process. It involves selecting appropriate dyes and auxiliaries, and mixing them in a specific proportion and order to achieve the desired dyeing effect and fabric properties. Generally, various additives are mixed in the dyes to treat the properties of the fiber fabric and the dyes. These additives are usually salts, softeners, penetrants, buffers, defoamers, etc. The additives are mixed with the fabric through water or alcohol as a carrier to achieve the dyeing effect.

[0003] In reality, dyes and additives are generally mixed through a stirring device. However, during mixing, all the dyes are usually added into the ingredient barrel at one time for stirring. When too much powder is added into the liquid simultaneously, it will cause the powder to agglomerate and form bubbles in the liquid, affecting the mixing efficiency.

[0004] Therefore, it is necessary to propose an ingredient device for fiber fabric dyeing and finishing to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an ingredient device for fiber fabric dyeing and finishing to solve the problem that when all the dyes are added into the ingredient barrel at one time for stirring, when too much powder is added into the liquid simultaneously, it will cause the powder to agglomerate and form bubbles in the liquid, affecting the mixing efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An ingredient device for fiber fabric dyeing and finishing, including an ingredient tank, a material scattering shell for discharging materials in batches is fixedly arranged at the upper end of the ingredient tank. A discharge hole is opened at the intersection of the material scattering shell and the ingredient tank. A plurality of material scattering plates for pushing materials are movably arranged inside the material scattering shell, and side plates are fixedly arranged at the ends of the material scattering plates.

[0007] A conical surface is opened at one end of the material scattering plate, and a discharge hole is penetrated through one end of the material scattering plate.

[0008] Preferably, a partition board is fixedly arranged inside the material scattering shell. A connecting material sleeve is fixedly arranged on the surface of the material scattering shell corresponding to the partition board. A feed hopper is communicated with the upper end of the connecting material sleeve.

[0009] Preferably, a second rotating shaft is rotatably arranged inside the material scattering shell, and a first rotating shaft is rotatably arranged inside the ingredient tank. A driving wheel is fixedly arranged on the outer side of the first rotating shaft, and a driven wheel is fixedly arranged on the outer side of the second rotating shaft. The driven wheel and the driving wheel are connected by a transmission belt.

[0010] Preferably, a connection shell is fixedly provided at the upper end of the batching tank, a stirring motor is fixedly provided at the upper end of the connection shell, one end of a first rotating shaft is fixedly connected to the output shaft of the stirring motor, and stirring rods are fixedly provided on the outer side of the first rotating shaft.

[0011] Preferably, the side plate is arc-shaped, and the outer side of the side plate contacts the inner wall of the material scattering shell.

[0012] The technical effects and advantages of the present utility model:

[0013] 1. Through the material scattering shell, the dye is added into the liquid multiple times, reducing the caking and foaming phenomena generated when the powdered dye contacts the liquid. The dye entering the material scattering shell is successively pushed into the batching tank for stirring by the material scattering plate. Through the setting of the driving wheel and the driven wheel, the addition of the dye and the stirring of the dye are carried out synchronously to improve the dye mixing efficiency;

[0014] 2. Through the conical surface setting on the material scattering plate, the retention of the dye in the material scattering shell is minimized to the greatest extent. Through the side plate, the dye is prevented from being at the corners of the material scattering shell. And through the transmission ratio of the driving wheel and the driven wheel, when stirring the dye, the speed of the dye entering the batching tank is slowed down, increasing the mixing time for the dye that entered the batching tank last time. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of the batching device for fiber fabric dyeing and finishing of the present utility model.

[0016] Figure 2 It is a schematic sectional structural diagram of the batching device for fiber fabric dyeing and finishing of the present utility model.

[0017] Figure 3 It is a schematic structural diagram of the driving wheel and driven wheel transmission structure of the present utility model.

[0018] Figure 4 It is a schematic structural diagram of the material scattering shell of the present utility model.

[0019] Figure 5 It is a schematic structural diagram of the material scattering rod of the present utility model.

[0020] In the figure: 1. Batching tank; 2. Material scattering shell; 3. Discharge hole; 4. Partition board; 5. First rotating shaft; 6. Second rotating shaft; 7. Driving wheel; 8. Driven wheel; 9. Connecting sleeve; 10. Material scattering plate; 11. Outlet hole; 12. Conical surface; 13. Side plate; 14. Stirring motor; 15. Connection shell. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] The present utility model provides a batching device for fiber fabric dyeing and finishing as shown in Figure 1 - Figure 5 which includes a batching tank 1. A material scattering shell 2 for discharging materials in batches is fixedly arranged at the upper end of the batching tank 1. A discharge hole 3 is formed at the intersection of the material scattering shell 2 and the batching tank 1. The discharge hole 3 is arranged in a crescent shape. A plurality of material scattering plates 10 for pushing materials are movably arranged inside the material scattering shell 2. A side plate 13 is fixedly arranged at the end of the material scattering plate 10. The side plate 13 is arranged in an arc shape, and the outer side of the side plate 13 contacts the inner wall of the material scattering shell 2.

[0023] A conical surface 12 is formed at one end of the material scattering plate 10, and a discharge hole 11 is formed through one end of the material scattering plate 10.

[0024] A partition plate 4 is fixedly arranged inside the material scattering shell 2. A connecting sleeve 9 is fixedly arranged on the surface of the material scattering shell 2 corresponding to the partition plate 4. A feed hopper is communicated with the upper end of the connecting sleeve 9. The inner side of the feed hopper is arranged in a conical shape to facilitate the entry of dyes into the material scattering shell 2. The feed hopper is a prior art and will not be described in detail here. All the dyes are placed inside the feed hopper, so that the materials enter the connecting sleeve 9, and then the dyes entering the material scattering shell 2 are pushed.

[0025] A second rotating shaft 6 is rotatably arranged inside the material scattering shell 2, and a first rotating shaft 5 is rotatably arranged inside the batching tank 1. A connecting shell 15 is fixedly arranged at the upper end of the batching tank 1. A stirring motor 14 is fixedly arranged at the upper end of the connecting shell 15. The stirring motor 14 is a servo reduction motor, which is a prior art and will not be described in detail here. The output shaft of the stirring motor 14 is fixedly connected to one end of the first rotating shaft 5. Stirring rods are fixedly arranged on the outer side of the first rotating shaft 5. A driving wheel 7 is fixedly arranged on the outer side of the first rotating shaft 5. A driven wheel 8 is fixedly arranged on the outer side of the second rotating shaft 6. The driven wheel 8 and the driving wheel 7 are connected by a transmission belt in transmission connection. The transmission belt is a prior art and will not be described in detail here.

[0026] When the driving wheel 7 rotates three circles, the driven wheel 8 rotates one circle, reducing the rotation speed of the second rotating shaft 6 without changing the rotation speed of the first rotating shaft 5.

[0027] Working principle: The operator injects water into the batching tank 1, and then turns on the stirring motor 14. The operator loads all the dyes into the feed hopper, and then the dyes enter between the bulk material shell 2 and the partition plate 4 through the connecting material sleeve 9. At the same time, the stirring motor 14 drives the first rotating shaft 5 to rotate. When the first rotating shaft 5 drives the stirring rod to stir the water, it drives the driving wheel 7 to rotate. Then, the driving wheel 7 drives the driven wheel 8 to rotate through the transmission belt. Then, the driven wheel 8 drives the bulk material plate 10 to rotate. Then, the bulk material plate 10 pushes the dyes to move. When the dyes reach the discharge hole 3, the dyes enter the inside of the batching tank 1, come into contact with the water, and are mixed;

[0028] Through the side plate 13, it is prevented that the dyes stay inside the bulk material shell 2 due to the dyes being at the corners of the bulk material shell 2.

Claims

1. A batching device for dyeing and finishing fiber fabrics, comprising a batching tank (1), characterized in that: A bulk material shell (2) for discharging materials in batches is fixedly provided at the upper end of the batching tank (1), a discharge hole (3) is provided at the intersection of the bulk material shell (2) and the batching tank (1), a plurality of bulk material plates (10) for pushing materials are movably provided inside the bulk material shell (2), and a side plate (13) is fixedly provided at the end of the bulk material plate (10); A conical surface (12) is provided at one end of the bulk material plate (10), and a discharge hole (11) is provided through one end of the bulk material plate (10).

2. A fiber fabric dyeing and finishing batching device according to claim 1, characterized in that: A partition plate (4) is fixedly provided on the inner side of the bulk material shell (2), a material connecting sleeve (9) is fixedly provided on one side of the bulk material shell (2) corresponding to the partition plate (4), and a material feeding hopper is connected to the upper end of the material connecting sleeve (9).

3. The fiber fabric dyeing and finishing batching device according to claim 1, characterized in that: A second rotating shaft (6) is rotatably provided inside the bulk material shell (2), a first rotating shaft (5) is rotatably provided inside the batching tank (1), a driving wheel (7) is fixedly provided outside the first rotating shaft (5), a driven wheel (8) is fixedly provided outside the second rotating shaft (6), and the driven wheel (8) and the driving wheel (7) are connected to each other via a transmission belt.

4. A fiber fabric dyeing and finishing batching device according to claim 3, characterized in that: A connecting shell (15) is fixedly provided on the upper end of the mixing tank (1), a stirring motor (14) is fixedly provided on the upper end of the connecting shell (15), an output shaft of the stirring motor (14) is fixedly connected to one end of a first rotating shaft (5), and a stirring rod is fixedly provided on the outer side of the first rotating shaft (5).

5. The fiber fabric dyeing and finishing batching device according to claim 3, characterized in that: The side plate (13) is arranged in an arc shape, and the outer side of the side plate (13) contacts the inner wall of the bulk material shell (2).