Gel material production device

Abstract

The utility model discloses a gel material production device which comprises a base, and a material mixing structure is arranged at the upper end of the base. The material mixing structure comprises two stand columns, a mixing tank, an inner container, a cover body, a positioning assembly, a motor, a rotary stirring shaft, a fixed stirring frame, a limiting assembly, a heating assembly and a feeding control assembly. The utility model relates to the technical field of gel material production, according to the material mixing structure, the rotary stirring shaft is matched with the fixed stirring frame, so that the gel material can be fully stirred, the overall stirring effect of the gel material is ensured, and the gel material can be quickly discharged by adopting an overturning type discharging mode, so that the production efficiency is improved, and the production cost is reduced. Meanwhile, the feeding control assembly located at the upper end of the cover body can open the feeding port in a rotating mode, rapid feeding operation is conducted on ingredients, meanwhile, internal temperature loss can be effectively reduced, and the mixing effect of gel materials is further guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of gel material production, in particular to a gel material production device. Background Art

[0002] A gel material is a material with solid characteristics and fluid properties. It is usually composed of a three-dimensional network structure formed by one or more substances in water or organic solvents. The network structure of the gel material can include chemical bonds, physical cross-linking, or aggregation, which enables the gel material to exhibit the characteristics of solids and liquids to a certain extent;

[0003] When the gel material is mixed and processed, the raw materials need to be added to the mixing equipment according to the formula ratio and stirred and mixed. During the mixing process, the temperature, speed, and time need to be controlled to ensure that various raw materials are fully and evenly mixed together to form a uniform solution or slurry. However, the current mixing equipment, when mixing and processing the gel material, adopts a single-blade mixing method, which is difficult to ensure the overall mixing effect of the gel material. Moreover, when using the lower-side discharging method, due to the characteristics of the gel material, the overall discharging efficiency is low. And when adding materials to the ingredients, the cover needs to be removed, which easily causes the internal temperature to escape and affects the processing effect of the gel material. In view of this, for the above problems, there may already be technical means to solve them in the prior art, but this case wants to provide an alternative or replacement technical solution. Content of the Utility Model

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: A gel material production device, including a base, and a material mixing structure is provided at the upper end of the base;

[0005] The material mixing structure includes: two columns, a mixing tank, an inner tank, a cover, a positioning component, a motor, a rotating stirring shaft, a fixed stirring frame, a limiting component, a heating component, and a feeding control component;

[0006] The two columns are respectively installed on both sides of the upper end of the base. The mixing tank is movably embedded between the two columns. The inner tank is embedded in the mixing tank. The cover is placed on the upper end of the mixing tank. Both ends of the positioning component are respectively connected to the mixing tank and the cover. The motor is fixedly installed at the lower end inside the mixing tank, and the telescopic end penetrates through the center of the lower wall surface of the inner tank. The bottom end of the rotating stirring shaft is connected to the driving end of the motor. The fixed stirring frame is fixedly installed at the lower end of the cover. Both ends of the limiting component are respectively installed at the upper end of the base and the lower wall surface of the mixing tank. The heating component is embedded between the inner tank and the mixing tank. The feeding control component is installed at the upper end of the cover.

[0007] Preferably, the positioning component includes: two positioning sleeves and two positioning rods;

[0008] The two positioning sleeves are respectively installed on the two side walls of the mixing tank, the two positioning rods are respectively installed on both sides of the cover body, and the bottom ends are respectively movably inserted into the two positioning sleeves.

[0009] Preferably, the limiting component includes: a limiting cylinder and a limiting sleeve;

[0010] The limiting cylinder is fixedly installed at the center of the lower end of the base, the limiting sleeve is fixedly installed at the lower end of the mixing tank, and the telescopic end of the limiting cylinder is movably inserted into the limiting sleeve.

[0011] Preferably, the heating component includes: a heating controller and a heating sheet;

[0012] The heating controller is fixedly installed on one side wall of the mixing tank, the heating sheet is inserted between the inner tank and the mixing tank, and is connected to the heating controller.

[0013] Preferably, the feeding control component includes: a plurality of feeding ports, a fixing column, a blocking frame and a nut;

[0014] A plurality of the feeding ports are all inserted into the upper end of the cover body, the fixing column is installed at the center of the upper end of the cover body, the blocking frame is movably sleeved on the upper end of the fixing column, the nut is sleeved on the upper end of the fixing column and is located above the blocking frame.

[0015] Preferably, the upper end of the fixing column is processed with an external thread.

[0016] Advantageous Effects

[0017] The utility model provides a gel material production device, which has the following advantageous effects: The material mixing structure adopted in this case, through the cooperation of the rotating stirring shaft and the fixed stirring frame, can realize the full stirring of the gel material, ensure the overall stirring effect of the gel material, and adopt the flip-type discharging method, which can realize the rapid discharging of the gel material. At the same time, the feeding control component located at the upper end of the cover body can open the feeding port by rotating, perform rapid feeding operation on the ingredients, and effectively reduce the internal temperature loss, further ensuring the mixing effect of the gel material. Brief Description of the Drawings

[0018] Figure 1 It is the main view three-dimensional structure schematic diagram of the gel material production device described in the utility model.

[0019] Figure 2 It is the main view sectional structure schematic diagram of the gel material production device described in the utility model.

[0020] In the figure: 1. Base, 2. Column, 3. Mixing tank, 4. Inner tank, 5. Cover body, 6. Motor, 7. Rotating stirring shaft, 8. Fixed stirring frame, 9. Positioning sleeve, 10. Positioning rod, 11. Limit cylinder, 12. Limit sleeve, 13. Heating controller, 14. Heating sheet, 15. Feeding port, 16. Fixed column, 17. Sealing frame, 18. Nut. Specific implementation mode

[0021] Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment: Please refer to Figure 1-2 , in order to solve the problems of poor mixing effect, low discharging efficiency and temperature loss existing in the current mixing equipment when mixing gel materials, a gel material production device is provided, including a base 1, and a material mixing structure is arranged at the upper end of the base 1;

[0023] The material mixing structure includes: two columns 2, a mixing tank 3, an inner tank 4, a cover body 5, a positioning component, a motor 6, a rotating stirring shaft 7, a fixed stirring frame 8, a limiting component, a heating component and a feeding control component;

[0024] The two columns 2 are respectively installed on both sides of the upper end of the base 1, the mixing tank 3 is movably embedded between the two columns 2, the inner tank 4 is embedded in the mixing tank 3, the cover body 5 is placed on the upper end of the mixing tank 3, both ends of the positioning component are connected to the mixing tank 3 and the cover body 5 respectively, the motor 6 is fixedly installed at the lower end inside the mixing tank 3, and the telescopic end penetrates through the center of the lower wall surface of the inner tank 4, the bottom end of the rotating stirring shaft 7 is connected to the driving end of the motor 6, the fixed stirring frame 8 is fixedly installed at the lower end of the cover body 5, both ends of the limiting component are installed at the upper end of the base 1 and the lower wall surface of the mixing tank 3 respectively, the heating component is embedded between the inner tank 4 and the mixing tank 3, and the feeding control component is installed at the upper end of the cover body 5.

[0025] When mixing and processing the gel material, the staff first removes the cover body 5 through the hoisting equipment. Subsequently, the gel material monomers, crosslinking agents, solvents, catalysts, stabilizers, etc. are accurately weighed according to the formula ratio and placed in the inner tank 4 of the mixing tank 3. Then the cover body 5 is reset, and the cover body 5 is limited and fixed through the set positioning component to prevent the cover body 5 from rotating with the motor 6. Subsequently, through the set heating component, the materials in the inner tank 4 are heated to ensure the temperature of the materials during the mixing process. Then, according to the mixing requirements, the motor 6 is driven to drive the rotating stirring shaft 7 to rotate. And during the mixing process, the gel material is blocked by the set fixed stirring frame 8 to prevent all the materials from rotating with the rotating stirring shaft 7 and ensure the mixing effect of the gel material. When it is necessary to add chemical additives again, through the set feeding control component, the additives can be added again, and after the addition is completed, it is sealed again, which can effectively avoid the loss of internal heat and further ensure the mixing effect of the gel material. When it is necessary to discharge the mixed gel material, first drive the limit component to contract, remove the cover body 5 through the hoisting equipment, and connect it to the lifting ring on one side of the mixing tank 3. Through the lifting of the hoisting equipment, drive the mixing tank 3 to rotate a specified angle at the upper ends of the two columns 2 to perform the discharging operation of the gel material.

[0026] Further, the positioning component includes: two positioning sleeves 9 and two positioning rods 10;

[0027] The two positioning sleeves 9 are respectively installed on the side walls of both sides of the mixing tank 3, and the two positioning rods 10 are respectively installed on both sides of the cover body 5, and the bottom ends are respectively movably inserted into the two positioning sleeves 9.

[0028] When fixing the cover body 5, the two positioning rods 10 installed on the upper end of the cover body 5 are inserted into the two positioning sleeves 9, and the positioning sleeves 9 limit the rotation of the positioning rods 10 to prevent the cover body 5 from rotating with the motor 6 and ensure the stirring effect of the fixed stirring frame 8 on the gel material.

[0029] Further, the limit component includes: a limit cylinder 11 and a limit sleeve 12;

[0030] The limit cylinder 11 is fixedly installed at the center of the lower end of the base 1, the limit sleeve 12 is fixedly installed at the lower end of the mixing tank 3, and the telescopic end of the limit cylinder 11 is movably inserted into the limit sleeve 12.

[0031] When limiting the rotation of the mixing tank 3, through the operation of the set limit cylinder 11, the telescopic end is inserted into the limit sleeve 12 to limit the angle of the mixing tank 3. When discharging, the limit cylinder 11 contracts to release the limit on the mixing tank 3.

[0032] Further, the heating component includes: a heating controller 13 and a heating sheet 14;

[0033] The heating controller 13 is fixedly installed at one side wall surface of the mixing tank 3. The heating sheet 14 is embedded between the inner tank 4 and the mixing tank 3 and is connected to the heating controller 13.

[0034] When mixing the gel material, the heating controller 13 is set to control the heating sheet 14 to work, and the raw materials in the inner tank 4 are heated by the heating sheet 14.

[0035] Furthermore, the feeding control assembly includes: a plurality of feeding ports 15, fixing columns 16, a plugging frame 17, and nuts 18;

[0036] A plurality of feeding ports 15 are all embedded in the upper end of the cover body 5. The fixing column 16 is installed at the center of the upper end of the cover body 5. The plugging frame 17 is movably sleeved on the upper end of the fixing column 16. The nut 18 is sleeved on the upper end of the fixing column 16 and is located above the plugging frame 17.

[0037] When it is necessary to add chemical additives during the mixing process, the staff rotates the plugging frame 17 at the upper end of the fixing column 16 until the plugging frame 17 is misaligned with the plurality of feeding ports 15. The additives can be injected into the mixing tank 3 through the plurality of feeding ports 15. After the addition is completed, the plugging frame 17 is reset, and the plugging frame 17 is fixed by the nut 18 to ensure the sealing effect of the position of the feeding port 15.

[0038] Furthermore, the upper end of the fixing column 16 is processed with external threads.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gel material production device, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a material mixing structure; The material mixing structure comprises: two columns (2), a mixing tank (3), an inner container (4), a cover (5), a positioning component, a motor (6), a rotating stirring shaft (7), a fixed stirring frame (8), a limiting component, a heating component and a material feeding control component; The two uprights (2) are respectively mounted on both sides of the upper end of the base (1); the mixing tank (3) is movably embedded between the two uprights (2); the inner tank (4) is embedded in the mixing tank (3); the cover (5) is placed on the upper end of the mixing tank (3); the two ends of the positioning component are respectively connected to the mixing tank (3) and the cover (5); the motor (6) is fixedly mounted on the lower end of the mixing tank (3), and the telescopic end passes through the center of the lower wall of the inner tank (4); the bottom end of the rotating stirring shaft (7) is connected to the driving end of the motor (6); the fixed stirring frame (8) is fixedly mounted on the lower end of the cover (5); the two ends of the limiting component are respectively mounted on the upper end of the base (1) and the lower wall of the mixing tank (3); the heating component is embedded between the inner tank (4) and the mixing tank (3); and the feeding control component is mounted on the upper end of the cover (5).

2. A gel material production device according to claim 1, characterized in that: The positioning assembly comprises: two positioning sleeves (9) and two positioning rods (10); The two positioning sleeves (9) are respectively installed on the two side walls of the mixing tank (3), and the two positioning rods (10) are respectively installed on the two sides of the cover body (5), and the bottom ends are movably embedded in the two positioning sleeves (9).

3. A gel material production device according to claim 1, characterized in that: The limiting assembly comprises: a limiting cylinder (11) and a limiting sleeve (12); The limiting cylinder (11) is fixedly mounted at the center of the lower end of the base (1), the limiting sleeve (12) is fixedly mounted at the lower end of the mixing tank (3), and the telescopic end of the limiting cylinder (11) is movably embedded in the limiting sleeve (12).

4. A gel material production device according to claim 1, characterized in that: The heating component comprises: a heating controller (13) and a heating plate (14); The heating controller (13) is fixedly mounted on a side wall of the mixing tank (3), and the heating plate (14) is embedded between the inner container (4) and the mixing tank (3), and is connected to the heating controller (13).

5. A gel material production device according to claim 1, characterized in that: The feed control assembly comprises: a plurality of feed ports (15), a fixing column (16), a blocking frame (17) and a nut (18); The plurality of feed ports (15) are embedded in the upper end of the cover body (5), the fixing column (16) is installed at the center of the upper end of the cover body (5), the blocking frame (17) is movably mounted on the upper end of the fixing column (16), and the nut (18) is mounted on the upper end of the fixing column (16) and is located on the upper side of the blocking frame (17).

6. A gel material production device according to claim 5, characterized in that: The upper end of the fixing column (16) is processed with an external thread.

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