Centralized fountain solution supply proportioning device

By designing a centralized liquid-supply rationing device for moisturizing liquid, and using a controlled feed and stirring mechanism, the problems of low mixing efficiency and reduced mixing degree in the prior art are solved, and efficient and uniform liquid-supply blending is achieved, meeting production needs.

CN222998686UActive Publication Date: 2025-06-20SHIJIAZHUANG MANDE TECH CO LTD
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Patent Information

Application Number
CN202422221057.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-06-20
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing moisturizing liquid supply ratio device has low mixing efficiency, and the moisturizing liquid cannot be used for a long time, and the mixing liquid is reduced, which cannot meet production needs.

Method used

A centralized liquid supply ratio device for moisturizing liquid is designed, including a liquid supply tank, a reflux stirring tube, a solution mixing tube and a feed pipe. By controlling the opening size of the feed gate valve, the ratio of the stock liquid and the proportioning liquid is adjusted, and the mixing efficiency is improved through pumping and stirring mechanisms to ensure the uniformity of the mixing liquid.

Benefits of technology

It improves the mixing efficiency of the moisturizing liquid, ensures the uniformity of the moisturizing liquid, extends the service life of the moisturizing liquid, and meets the production of high-quality moisturizing liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid supply proportioning devices, and discloses a fountain solution centralized liquid supply proportioning device which comprises a liquid supply tank, a liquid supply pipe is fixedly connected to the middle of the bottom end of the liquid supply tank, a backflow stirring pipe is fixedly connected to the right end of the outer side of the liquid supply tank, and a backflow motor is arranged in the middle of the upper end of the backflow stirring pipe. The upper part of the front end of the outer side of the liquid supply tank is fixedly connected with a solution mixing pipe, the middle part of the front end of the solution mixing pipe is provided with a mixing shaft, the outer side of the mixing shaft is fixedly connected with a mixing auger, and the middle part of the front end of the mixing shaft is fixedly connected with a mixing motor. Under the driving of the auger, the mixing efficiency of the stock solution and the proportioning solution is improved, and the mixed solution at the upper end of the solution supply tank is pumped to the bottom of the solution supply tank through the backflow motor, so that the mixed solution flows back up and down in the tank, and the mixing degree of the mixed solution is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid supply proportioning devices, in particular to a concentrated liquid supply proportioning device for dampening solution. Background Art

[0002] The dampening solution is also called wetting solution, water tank solution, and fountain solution. The dampening solution contains wetting agents that change the surface tension of the printing plate surface. The one with added wetting control components can help reduce the amount of ink while obtaining clear dots and vivid colors. Its pH buffer system can provide a continuous and stable pH value (4.5 - 5.5), and it is suitable for various water qualities. The anti-corrosion components help protect your machine. It is a highly concentrated product and needs to be diluted before use. First, the pH value cannot be too high or too low. Because the acidity is weak, the hydrophilic colloid layer is not easily formed, the surface tension of the dampening solution will drop sharply, the water content of the ink will become high, resulting in problems such as ink emulsification and serious dot gain. The ability of the dampening solution to clean the printing plate will also decrease, and it will affect the oxidation drying speed of the ink itself, and exacerbate the damage to the printing plate, corrode the sand grains in the blank part and the photosensitive material in the graphic part, reduce the printing resistance of the printing plate, and may damage the surface coating of alkaline paper.

[0003] Since the high-concentration original dampening solution needs to be diluted during use, generally, manual proportioning and dilution are carried out. Manual mixing and stirring of the original solution and the proportioning solution are labor-intensive and inefficient. Moreover, after the proportioning is successful, if the diluted solution is not used up for a long time, the original solution is likely to precipitate from the proportioning solution, resulting in a decrease in the mixing degree of the dampening solution in the concentrated liquid supply tank and unable to meet the production needs. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a concentrated liquid supply proportioning device for dampening solution, aiming to improve the problems of low proportioning and mixing efficiency of the original liquid supply proportioning device, and the decrease in the mixing degree of the mixed solution when the dampening solution is not used up for a long time.

[0005] To achieve the above object, the utility model provides the following technical solutions: a concentrated liquid supply and proportioning device for dampening solution, including a liquid supply tank, a liquid supply pipe is fixedly connected to the middle of the bottom end of the liquid supply tank, a reflux stirring pipe is fixedly connected to the right end of the outside of the liquid supply tank, a reflux motor is arranged in the middle of the upper end of the reflux stirring pipe, a solution mixing pipe is fixedly connected to the upper part of the front end of the outside of the liquid supply tank, a mixing shaft is arranged in the middle of the front end of the solution mixing pipe, a mixing auger is fixedly connected to the outside of the mixing shaft, a mixing motor is fixedly connected to the middle of the front end of the mixing shaft, a water inlet is fixedly connected to the upper part of the front end of the solution mixing pipe, a feed pipe is fixedly connected to the middle of the front end of the water inlet, a feed motor is arranged at a position slightly forward of the middle of the left side of the feed pipe, a stock solution pipe is fixedly connected to the middle of the front end of the feed pipe, a first stock solution tank and a second stock solution tank are fixedly connected to both ends of the stock solution pipe, a sampling pipe is fixedly connected to the middle of the lower end of the reflux stirring pipe, and a sampling gate valve is fixedly connected to the front end of the sampling pipe.

[0006] Further, liquid supply brackets are fixedly connected to the four corners of the bottom end of the liquid supply tank, and mixing pipe brackets are fixedly connected to the front and rear parts of the bottom end of the outside of the solution mixing pipe.

[0007] Further, a liquid supply motor is arranged in the middle of the left side of the liquid supply pipe, and liquid supply machine frames are fixedly connected to the front and rear ends of the bottom end of the liquid supply motor.

[0008] Further, reflux machine frames are fixedly connected to the front and rear ends of the bottom end of the reflux motor, and a reflux pipe bracket is fixedly connected to the middle and lower part of the front end of the reflux machine frame.

[0009] Further, a water outlet is fixedly connected to the lower part of the rear end of the solution mixing pipe.

[0010] Further, feed machine frames are fixedly connected to the left and right sides of the bottom end of the feed motor.

[0011] Further, a stock solution gate valve is fixedly connected to the middle and left side of the outside of the stock solution pipe, and a stock solution gate valve is fixedly connected to the middle and right side of the outside of the stock solution pipe.

[0012] Further, stock solution brackets are fixedly connected to the four corners of the bottom ends of the first stock solution tank and the second stock solution tank.

[0013] By the above technical solutions, the utility model has the following beneficial effects:

[0014] 1. In the utility model, by controlling the opening size of the feed gate valve, the ratio of the stock solution and the proportioning solution is controlled, and the mixed liquid is conveyed into the mixing and stirring pipe by means of pumping. Driven by the auger, the mixing efficiency of the stock solution and the proportioning solution is improved.

[0015] 2. In the present utility model, a reflux motor pumps the mixed liquid at the upper end of the liquid supply tank to the bottom of the liquid supply tank, so that the mixed liquid flows back and forth up and down in the tank, maintaining the mixing degree of the mixed liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall structure diagram of a fountain solution centralized liquid supply and proportioning device proposed by the present utility model;

[0017] Figure 2 It is a partial structure diagram of the solution mixing pipe of a fountain solution centralized liquid supply and proportioning device proposed by the present utility model;

[0018] Figure 3 is Figure 1 The enlarged view at position A in

[0019] Legend:

[0020] 1. Liquid supply tank; 2. Liquid supply support; 3. Solution mixing pipe; 4. Mixing pipe support; 5. Reflux pipe bracket; 6. Reflux stirring pipe; 7. Reflux motor; 8. Reflux machine frame; 9. Liquid supply motor; 10. Liquid supply machine frame; 11. Liquid supply pipe; 12. Sampling pipe; 13. Sampling gate valve; 14. Mixing motor; 15. Mixing shaft; 16. Mixing auger; 17. Water outlet; 18. Water inlet; 19. Feeding motor; 20. Feeding machine frame; 21. Feeding pipe; 22. First stock solution tank; 23. Second stock solution tank; 24. Stock solution pipe; 25. Stock solution gate valve; 26. Stock solution support. SPECIFIC EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a dampening solution centralized supply and proportioning device, including a supply tank 1. In the middle of the bottom end of the supply tank 1, a supply pipe 11 is fixedly connected. On the right end of the outer side of the supply tank 1, a reflux stirring pipe 6 is fixedly connected. In the middle of the upper end of the reflux stirring pipe 6, a reflux motor 7 is arranged. On the upper part of the front end of the outer side of the supply tank 1, a solution mixing pipe 3 is fixedly connected. In the middle of the front end of the solution mixing pipe 3, a mixing shaft 15 is arranged. On the outer side of the mixing shaft 15, a mixing auger 16 is fixedly connected. In the middle of the front end of the mixing shaft 15, a mixing motor 14 is fixedly connected. On the upper part of the front end of the solution mixing pipe 3, a water inlet 18 is fixedly connected. In the middle of the front end of the water inlet 18, a feed pipe 21 is fixedly connected. On the left side and in the front of the middle of the feed pipe 21, a feed motor 19 is arranged. In the middle of the front end of the feed pipe 21, a stock solution pipe 24 is fixedly connected. At both ends of the stock solution pipe 24, a first stock solution tank 22 and a second stock solution tank 23 are fixedly connected. In the middle of the lower end of the reflux stirring pipe 6, a sampling pipe 12 is fixedly connected. On the front end of the sampling pipe 12, a sampling gate valve 13 is fixedly connected.

[0023] Before production, workers add stock solution into the first stock solution tank 22 and proportioning solution into the second stock solution tank 23 respectively. Start the feed motor 19, and then open the stock solution gate valves 25 of the first stock solution tank 22 and the second stock solution tank 23 respectively. Adjust the opening and closing of the stock solution gate valves 25 according to the required proportion. The stock solution and the proportioning solution are pumped by the feed motor 19 and enter the water inlet 18 on the solution mixing pipe 3. The mixed liquid entering the solution mixing pipe 3 is stirred and mixed in the solution mixing pipe 3 by the mixing auger 16 driven by the mixing motor 14. The mixed dampening solution flows into the supply tank 1 through the water outlet 17. Then start the supply motor 9 to pump the dampening solution in the supply tank 1 and pump the dampening solution to the production equipment through the supply pipe 11.

[0024] At the four corners of the bottom end of the supply tank 1, supply supports 2 are fixedly connected. At the front and rear parts of the bottom end of the outer side of the solution mixing pipe 3, mixing pipe racks 4 are fixedly connected. In the middle of the left side of the supply pipe 11, a supply motor 9 is arranged. At the front and rear ends of the bottom end of the supply motor 9, a supply machine frame 10 is fixedly connected. At the front and rear ends of the bottom end of the reflux motor 7, a reflux machine frame 8 is fixedly connected. In the middle and lower part of the front end of the reflux machine frame 8, a reflux pipe bracket 5 is fixedly connected. At the lower part of the rear end of the solution mixing pipe 3, a water outlet 17 is fixedly connected. At the left and right sides of the bottom end of the feed motor 19, a feed machine frame 20 is fixedly connected. On the left side and in the middle of the outer side of the stock solution pipe 24, a stock solution gate valve 25 is fixedly connected. On the right side and in the middle of the outer side of the stock solution pipe 24, a stock solution gate valve 25 is fixedly connected. At the four corners of the bottom ends of the first stock solution tank 22 and the second stock solution tank 23, stock solution supports 26 are fixedly connected.

[0025] When a certain amount of dampening solution in the supply tank 1 has been used and there is still some left unused, before reuse, a certain amount of dampening solution needs to be collected for testing by opening the sampling gate valve 13 on the sampling pipe 12 to check whether the mixing degree of the dampening solution has decreased. Then, start the reflux motor 7 to pump the dampening solution at the bottom of the supply tank 1 to the upper part of the supply tank 1, so that the dampening solution is remixed to improve the mixing degree of the dampening solution.

[0026] Working principle: Before production, workers add the stock solution into the first stock solution tank 22 and the proportioning solution into the second stock solution tank 23 respectively. Start the feeding motor 19, and then open the stock solution gate valves 25 of the first stock solution tank 22 and the second stock solution tank 23 respectively, and adjust the opening and closing of the stock solution gate valves 25 according to the required proportion. The stock solution and the proportioning solution are pumped through the feeding motor 19 and enter the water inlet 18 on the solution mixing pipe 3 from the feeding pipe 21. The mixed solution entering the solution mixing pipe 3 is stirred and mixed in the solution mixing pipe 3 by the mixing auger 16 driven by the mixing motor 14. The well-mixed dampening solution flows into the supply tank 1 through the water outlet 17. Then, start the supply motor 9 to pump the dampening solution in the supply tank 1 and pump the dampening solution to the production equipment through the supply pipe 11; When a certain amount of dampening solution in the supply tank 1 has been used and there is still some left unused, before reuse, a certain amount of dampening solution needs to be collected for testing by opening the sampling gate valve 13 on the sampling pipe 12 to check whether the mixing degree of the dampening solution has decreased. Then, start the reflux motor 7 to pump the dampening solution at the bottom of the supply tank 1 to the upper part of the supply tank 1, so that the dampening solution is remixed to improve the mixing degree of the dampening solution.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for centrally supplying and proportioning fountain solution, comprising a liquid supply tank (1), characterized in that: The liquid supply tank (1) is fixedly connected to a liquid supply pipe (11) at the middle of the bottom end, the outer right end of the liquid supply tank (1) is fixedly connected to a reflux stirring pipe (6), and the middle of the upper end of the reflux stirring pipe (6) is provided with a reflux motor (7), the upper front end of the outer side of the liquid supply tank (1) is fixedly connected to a solution mixing pipe (3), the middle of the front end of the solution mixing pipe (3) is provided with a mixing shaft (15), the outer side of the mixing shaft (15) is fixedly connected to a mixing auger (16), the middle of the front end of the mixing shaft (15) is fixedly connected to a mixing motor (14), and the solution mixing pipe (3) is fixedly connected to a mixing auger (16). (3) A water inlet (18) is fixedly connected to the upper front end, a feed pipe (21) is fixedly connected to the middle front end of the water inlet (18), a feed motor (19) is arranged at the front middle of the left side of the feed pipe (21), a raw liquid pipe (24) is fixedly connected to the middle front end of the feed pipe (21), a No. 1 raw liquid tank (22) and a No. 2 raw liquid tank (23) are fixedly connected to both ends of the raw liquid pipe (24), a sampling pipe (12) is fixedly connected to the middle lower end of the reflux stirring pipe (6), and a sampling gate valve (13) is fixedly connected to the front end of the sampling pipe (12).

2. A fountain solution centralized liquid supply and proportioning device according to claim 1, characterized in that: The four corners of the bottom end of the liquid supply tank (1) are fixedly connected to a liquid supply bracket (2), and the front and rear parts of the outer bottom end of the solution mixing tube (3) are fixedly connected to a mixing tube bracket (4).

3. A fountain solution centralized liquid supply and proportioning device according to claim 1, characterized in that: A liquid supply motor (9) is arranged in the middle of the left side of the liquid supply pipe (11), and the front and rear ends of the bottom end of the liquid supply motor (9) are fixedly connected to a liquid supply frame (10).

4. A fountain solution centralized liquid supply and proportioning device according to claim 1, characterized in that: The front and rear ends of the bottom end of the return motor (7) are fixedly connected to a return frame (8), and the front middle and lower part of the return frame (8) is fixedly connected to a return pipe bracket (5).

5. The device for centrally supplying and proportioning fountain solution according to claim 1, characterized in that: The lower portion of the rear end of the solution mixing tube (3) is fixedly connected with a water outlet (17).

6. A fountain solution centralized liquid supply and proportioning device according to claim 1, characterized in that: The left and right sides of the bottom end of the feeding motor (19) are fixedly connected with a feeding frame (20).

7. A fountain solution centralized liquid supply and proportioning device according to claim 1, characterized in that: A raw liquid gate valve (25) is fixedly connected to the left side of the middle of the outer side of the raw liquid pipe (24), and a raw liquid gate valve (25) is fixedly connected to the right side of the middle of the outer side of the raw liquid pipe (24).

8. The device for centrally supplying and proportioning fountain solution according to claim 1, characterized in that: The four corners of the bottom ends of the No. 1 raw liquid tank (22) and the No. 2 raw liquid tank (23) are fixedly connected with raw liquid brackets (26).