Precise machining equipment for thin-wall aluminum pipe

By designing a thin-walled aluminum tube precision processing equipment including vertical rods, limiting plates, height adjustment mechanisms and paint spraying mechanisms, the existing equipment has solved the problems of low efficiency and insufficient paint uniformity when processing multiple aluminum tubes, and efficient and uniform aluminum tube painting treatment is achieved.

CN222998986UActive Publication Date: 2025-06-20TIANCHANG XINZHAN METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421543822.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-20
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Existing thin-wall aluminum tube precision processing equipment is inefficient when processing multiple aluminum tubes, and the spray painting uniformity is insufficient.

Method used

A thin-walled aluminum tube precision processing equipment is designed, adopting a sealed box structure, with built-in vertical rods, limiting plates, height adjustment mechanisms and paint spraying mechanisms. Through these structures, multiple fixation, height adjustment and uniform spraying treatment of aluminum tubes are achieved.

Benefits of technology

It realizes efficient painting treatment of multiple aluminum tubes, ensuring uniformity of painting and service life of aluminum tubes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222998986U_ABST
Patent Text Reader

Abstract

The utility model discloses thin-wall aluminum pipe precision machining equipment which comprises a sealing box, a cover plate is rotatably connected to the outer wall of one side of the sealing box, a bottom box is fixedly connected to the bottom of the sealing box, a feeding pipe is fixedly connected to the top of the bottom box, a vertical rod is arranged on the inner wall of the sealing box, and a rotary connecting mechanism is arranged at the bottom of the vertical rod. A plurality of supports are arranged on the outer wall of the vertical rod. A plurality of aluminum pipes can be limited and fixed through the limiting plates arranged outside the vertical rod and the aluminum pipe fixing mechanism, the height of the aluminum pipes can be adjusted through the height adjusting mechanism arranged between the support and the vertical rod, and paint spraying uniformity is guaranteed; the vertical rod and the aluminum pipe outside the vertical rod can rotate by arranging the rotary connecting mechanism at the bottom of the vertical rod, so that the aluminum pipe can be uniformly painted, and the aluminum pipe can be efficiently and uniformly painted at the two ends in the sealing box by arranging the painting mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum tube processing, in particular to a precision processing device for thin-walled aluminum tubes. Background Technique

[0002] An aluminum tube is a type of non-ferrous metal tube, referring to a metal tubular material with a hollow interior along its entire longitudinal length, which is made of pure aluminum or aluminum alloy through extrusion processing. It is a high-strength hard aluminum that can be strengthened by heat treatment. It has medium plasticity in the annealed, freshly quenched, and hot states, good spot welding weldability, and a tendency to form intergranular cracks when gas welding and argon arc welding are used for aluminum tubes; the aluminum tube has good machinability after quenching and cold work hardening, but poor machinability in the annealed state. Its corrosion resistance is not high, and anodic oxidation treatment, painting method, or surface aluminum cladding is often used to improve its corrosion resistance. It can also be used as a die material. The advantages of aluminum tubes are as follows: First, the welding technology advantage: The welding technology for thin-walled copper-aluminum tubes suitable for industrial production is known as a world-class problem and is the key technology for replacing copper with aluminum in air conditioner connecting tubes. Second, the service life advantage: Looking at the inner wall of the aluminum tube, since the refrigerant does not contain moisture, corrosion will not occur on the inner wall of the copper-aluminum connecting tube. Third, the energy-saving advantage: For the connecting pipeline between the indoor unit and the outdoor unit of an air conditioner, the lower the heat transfer efficiency, the more energy-saving, or in other words, the better the heat insulation effect, the more power-saving.

[0003] For example, the utility model patent with the patent number 202320371415.4 discloses a precision processing device for thin-walled aluminum tubes used in OPC drums. Through the cooperation of a workbench and a painting device, the second motor drives the first triangular frame to rotate, the first triangular frame drives the connecting rod to move, one side of the connecting rod moves forward, and the other side of the connecting rod moves backward. The connecting rod drives the cross bar to turn, and the cross bar drives the nozzle to turn, spraying the aluminum tube in all directions to ensure uniform spraying on the surface of the aluminum tube and increasing the service life of the aluminum tube. However, it can only process one aluminum tube at a time, and the processing efficiency is not high. In view of this, a precision processing device for thin-walled aluminum tubes is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art and propose a precision processing device for thin-walled aluminum tubes.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A precision processing device for thin-walled aluminum tubes, comprising a sealed box. One outer wall of the sealed box is rotatably connected with a cover plate. The bottom of the sealed box is fixedly connected with a bottom box. The top of the bottom box is fixedly connected with a feed pipe. A vertical rod is arranged on the inner wall of the sealed box. A rotation connection mechanism is arranged at the bottom of the vertical rod. A plurality of brackets are arranged on the outer wall of the vertical rod. A height adjustment mechanism is arranged between the bracket and the vertical rod. A limiting plate is arranged on the outer wall of the bracket. An aluminum tube fixing mechanism is arranged on the outer wall of the limiting plate. Spraying mechanisms are arranged at both ends of the inner wall of the sealed box.

[0007] Preferably, the rotation connection mechanism includes a bottom plate and a layer plate. A plurality of springs are fixedly connected between the bottom plate and the layer plate. The top of the layer plate is fixedly connected with the vertical rod. The bottom of the bottom plate is fixedly connected with a rotating shaft. The bottom of the rotating shaft is fixedly connected with a first motor. The first motor is fixedly connected with the bottom of the bottom box.

[0008] Preferably, a plurality of stirring rods are fixedly connected to the outer wall of the rotating shaft. The stirring rods are located inside the bottom box.

[0009] Preferably, the spraying mechanism includes a liquid guide plate and a liquid pumping pump. The liquid pumping pumps are respectively fixedly connected to both ends of the inner wall of the bottom box. The liquid guide plate is fixedly connected to both ends of the inner wall of the sealed box. A liquid guide pipe is fixedly connected between the liquid guide plate and the liquid pumping pump. A plurality of spray heads are fixedly connected to the outer wall of the liquid guide plate.

[0010] Preferably, the height adjustment mechanism includes a second motor and a first slider. A plurality of first chutes are opened on the outer wall of the vertical rod. The first slider is slidably connected with the first chute. The first slider is fixedly connected with the bracket. The first slider is threadedly connected with a threaded screw rod. The top of the threaded screw rod is fixedly connected with the second motor. The second motor is fixedly connected with the vertical rod.

[0011] Preferably, a third motor is fixedly connected to the inner wall of the bracket. The third motor is fixedly connected with the limiting plate.

[0012] Preferably, the aluminum tube fixing mechanism includes a bidirectional threaded screw rod and a second slider. Second chutes are opened on the outer wall of the limiting plate. The second sliders are respectively slidably connected with the top and bottom of the inner wall of the second chute. The second sliders are threadedly connected with the bidirectional threaded screw rod. The second sliders are fixedly connected with a moving plate. Plug rods are fixedly connected to the outer wall of the moving plate.

[0013] The beneficial effects of the present utility model are:

[0014] By setting a plurality of limiting plates outside the vertical rod, the aluminum tube fixing mechanism can be used to limit and fix a plurality of aluminum tubes. By setting a height adjusting mechanism between the bracket and the vertical rod, the height of the aluminum tube can be adjusted to ensure the uniformity of painting. By setting a rotating connection mechanism at the bottom of the vertical rod, the vertical rod and the aluminum tubes outside it can rotate, so that the aluminum tubes can be evenly painted. By setting a painting mechanism, high-efficiency and uniform painting treatment can be carried out on the aluminum tubes at both ends inside the sealed box.

[0015] By setting a spring between the laminar plate and the bottom plate, the laminar plate and the vertical rod can have the ability to shake, so that the aluminum tubes can have the ability to move during the painting process, thus ensuring the uniformity of painting. By setting a plurality of stirring rods on the outer wall of the rotating shaft, the paint liquid in the bottom box can be stirred during the rotation drive to ensure the painting effect. Brief Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the main structure of a thin-walled aluminum tube precision processing device proposed by the present utility model;

[0017] Figure 2 It is a schematic diagram of the main structure at the bottom of a thin-walled aluminum tube precision processing device proposed by the present utility model;

[0018] Figure 3 It is a schematic diagram of the cross-sectional main structure of a thin-walled aluminum tube precision processing device proposed by the present utility model;

[0019] Figure 4 It is a schematic diagram of the main structure of the vertical rod of a thin-walled aluminum tube precision processing device proposed by the present utility model.

[0020] In the figure: 1 sealed box, 2 cover plate, 3 bottom box, 4 feed pipe, 5 first motor, 6 liquid guide pipe, 7 paint spray head, 8 liquid guide plate, 9 pumping pump, 10 stirring rod, 11 rotating shaft, 12 second motor, 13 threaded lead screw, 14 first chute, 15 first slider, 16 laminar plate, 17 bottom plate, 18 spring, 19 vertical rod, 20 limiting plate, 21 second chute, 22 third motor, 23 bracket, 24 insertion rod, 25 moving plate, 26 second slider, 27 double-threaded lead screw. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0022] Refer to Figures 1-4, A precision processing equipment for thin-walled aluminum tubes, including a sealed box 1. One outer wall of the sealed box 1 is rotatably connected with a cover plate 2. The bottom of the sealed box 1 is fixedly connected with a bottom box 3. The top of the bottom box 3 is fixedly connected with a feed pipe 4. A vertical rod 19 is arranged on the inner wall of the sealed box 1. A rotating connection mechanism is arranged at the bottom of the vertical rod 19. A plurality of brackets 23 are arranged on the outer wall of the vertical rod 19. A height adjustment mechanism is arranged between the bracket 23 and the vertical rod 19. A limiting plate 20 is arranged on the outer wall of the bracket 23. An aluminum tube fixing mechanism is arranged on the outer wall of the limiting plate 20. Spraying mechanisms are arranged at both ends of the inner wall of the sealed box 1. By arranging a plurality of limiting plates 20 outside the vertical rod 19, the aluminum tube fixing mechanism can be used to limit and fix a plurality of aluminum tubes. By arranging a height adjustment mechanism between the bracket 23 and the vertical rod 19, the height of the aluminum tube can be adjusted to ensure the spraying uniformity. By arranging a rotating connection mechanism at the bottom of the vertical rod 19, the vertical rod 19 and the aluminum tubes outside it can rotate, so that the aluminum tubes can be evenly sprayed. By arranging the spraying mechanisms, efficient and uniform spraying treatment can be carried out on the aluminum tubes at both ends inside the sealed box 1.

[0023] The rotating connection mechanism includes a bottom plate 17 and a layer plate 16. A plurality of springs 18 are fixedly connected between the bottom plate 17 and the layer plate 16. The top of the layer plate 16 is fixedly connected with the vertical rod 19. The bottom of the bottom plate 17 is fixedly connected with a rotating shaft 11. The bottom of the rotating shaft 11 is fixedly connected with a first motor 5. The first motor 5 is fixedly connected with the bottom of the bottom box 3. A plurality of stirring rods 10 are fixedly connected to the outer wall of the rotating shaft 11. The stirring rods 10 are located inside the bottom box 3. By arranging the springs 18 between the layer plate 16 and the bottom plate 17, the layer plate 16 and the vertical rod 19 can have the ability to shake, so that the aluminum tubes can have the ability to move during the spraying process, thus ensuring the spraying uniformity. By arranging a plurality of stirring rods 10 on the outer wall of the rotating shaft 11, the paint liquid in the bottom box 3 can be stirred during the rotation drive to ensure the spraying effect.

[0024] The spraying mechanism includes a liquid guide plate 8 and a liquid pumping pump 9. The liquid pumping pump 9 is fixedly connected to both ends of the inner wall of the bottom box 3 respectively. The liquid guide plate 8 is fixedly connected to both ends of the inner wall of the sealed box 1. A liquid guide pipe 6 is fixedly connected between the liquid guide plate 8 and the liquid pumping pump 9. A plurality of spray heads 7 are fixedly connected to the outer wall of the liquid guide plate 8. By arranging the spraying mechanism, efficient and uniform spraying treatment can be carried out on the aluminum tubes at both ends inside the sealed box 1.

[0025] The height adjustment mechanism includes a second motor 12 and a first slider 15. A plurality of first chutes 14 are opened on the outer wall of the vertical rod 19. The first slider 15 is slidably connected with the first chute 14. The first slider 15 is fixedly connected with the bracket 23. The first slider 15 is threadedly connected with a threaded lead screw 13. The top of the threaded lead screw 13 is fixedly connected with the second motor 12. The second motor 12 is fixedly connected with the vertical rod 19. By arranging a height adjustment mechanism between the bracket 23 and the vertical rod 19, the height of the aluminum tube can be adjusted to ensure the spraying uniformity.

[0026] A third motor 22 is fixedly connected to the inner wall of the support 23, and the third motor 22 is fixedly connected to the limiting plate 20, enabling the aluminum pipe to have the ability of vertical rotation and further improving the painting uniformity;

[0027] The aluminum pipe fixing mechanism includes a bidirectional threaded screw rod 27 and a second slider 26. A second sliding groove 21 is formed in the outer wall of the limiting plate 20. The second slider 26 is respectively slidably connected to the top and bottom inner walls of the second sliding groove 21. The second slider 26 is threadedly connected to the bidirectional threaded screw rod 27. The second slider 26 is fixedly connected to a moving plate 25, and a plug rod 24 is fixedly connected to the outer wall of the moving plate 25. By providing a plurality of limiting plates 20 outside the vertical rod 19, the aluminum pipe fixing mechanism can be used to limit and fix a plurality of aluminum pipes.

[0028] In the present utility model, by providing a plurality of limiting plates 20 outside the vertical rod 19, the aluminum pipe fixing mechanism can be used to limit and fix a plurality of aluminum pipes. By providing a height adjusting mechanism between the support 23 and the vertical rod 19, the height of the aluminum pipe can be adjusted to ensure the painting uniformity. By providing a rotational connection mechanism at the bottom of the vertical rod 19, the vertical rod 19 and the aluminum pipe outside it can rotate, so that the aluminum pipe can be evenly painted. By providing a painting mechanism, the aluminum pipe can be efficiently and evenly painted at both ends inside the sealed box 1.

[0029] Working principle: At the idle part of this device, connect all the above-mentioned components and their referring structural parts. The specific connection means should refer to the following working principle and be completed in the order of the working sequence among the components. The detailed connection means is the well-known technology in this field. The following mainly introduces the working principle and process and will not explain it anymore when using this device.

[0030] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A thin-wall aluminum tube precision processing device, comprising a sealing box (1), wherein a cover plate (2) is rotatably connected to an outer wall of one side of the sealing box (1), characterized in that: The bottom of the sealed box (1) is fixedly connected to a bottom box (3), the top of the bottom box (3) is fixedly connected to a feed pipe (4), the inner wall of the sealed box (1) is provided with a vertical rod (19), the bottom of the vertical rod (19) is provided with a rotation connection mechanism, the outer wall of the vertical rod (19) is provided with a plurality of brackets (23), a height adjustment mechanism is provided between the bracket (23) and the vertical rod (19), the outer wall of the bracket (23) is provided with a limit plate (20), the outer wall of the limit plate (20) is provided with an aluminum tube fixing mechanism, and both ends of the inner wall of the sealed box (1) are provided with a paint spraying mechanism.

2. The thin-walled aluminum tube precision processing equipment according to claim 1 is characterized in that: The rotating connection mechanism comprises a bottom plate (17) and a layer plate (16); a plurality of springs (18) are fixedly connected between the bottom plate (17) and the layer plate (16); the top of the layer plate (16) is fixedly connected to a vertical rod (19); the bottom of the bottom plate (17) is fixedly connected to a rotating shaft (11); the bottom of the rotating shaft (11) is fixedly connected to a first motor (5); and the first motor (5) is fixedly connected to the bottom of the bottom box (3).

3. The thin-walled aluminum tube precision processing equipment according to claim 2 is characterized in that: A plurality of stirring rods (10) are fixedly connected to the outer wall of the rotating shaft (11), and the stirring rods (10) are located inside the bottom box (3).

4. The thin-walled aluminum tube precision processing equipment according to claim 1 is characterized in that: The paint spraying mechanism comprises a liquid guide plate (8) and a liquid extraction pump (9), wherein the liquid extraction pump (9) is respectively fixedly connected to two ends of the inner wall of the bottom box (3), the liquid guide plate (8) is fixedly connected to two ends of the inner wall of the sealing box (1), a liquid guide tube (6) is fixedly connected between the liquid guide plate (8) and the liquid extraction pump (9), and a plurality of paint spraying heads (7) are fixedly connected to the outer wall of the liquid guide plate (8).

5. The thin-walled aluminum tube precision processing equipment according to claim 1 is characterized in that: The height adjustment mechanism comprises a second motor (12) and a first slider (15); a plurality of first slide grooves (14) are formed on an outer wall of the vertical rod (19); the first slider (15) and the first slide grooves (14) are slidably connected; the first slider (15) and the bracket (23) are fixedly connected; the first slider (15) is threadedly connected to a threaded screw (13); the top of the threaded screw (13) is fixedly connected to the second motor (12); and the second motor (12) and the vertical rod (19) are fixedly connected.

6. The thin-walled aluminum tube precision processing equipment according to claim 1 is characterized in that: The inner wall of the bracket (23) is fixedly connected to a third motor (22), and the third motor (22) and the limiting plate (20) are fixedly connected.

7. The thin-walled aluminum tube precision processing equipment according to claim 1 is characterized in that: The aluminum tube fixing mechanism comprises a bidirectional threaded screw (27) and a second slider (26); the outer wall of the limiting plate (20) is provided with a second slide groove (21); the second slider (26) is slidably connected to the top and bottom of the inner wall of the second slide groove (21), respectively; the second slider (26) is threadedly connected to the bidirectional threaded screw (27); the second slider (26) is fixedly connected to the movable plate (25); and the outer wall of the movable plate (25) is fixedly connected to the insertion rod (24).

Citation Information

Patent Citations

  • Thin-wall aluminum pipe precision machining equipment for OPC drum

    CN219463787U