Automatic disassembling line for waste lead-acid battery

Abstract

The utility model discloses an automatic waste lead-acid battery disassembling line which comprises a supporting plate, a support is fixedly connected to the outer side of the top of the supporting plate, an air cylinder is fixedly connected to the middle axis of the left side of the support, a shell is fixedly connected to the right side of the air cylinder, and a forward and reverse rotation motor is fixedly connected to the back face of the shell. The output end of the positive and negative rotation motor is fixedly connected with a lead screw, the front side and the rear side of the surface of the lead screw are both in threaded connection with clamping plates, and a first cutter is arranged at the middle end of the top of the supporting plate. Through cooperation of the supporting plate, the support, the air cylinder, the shell, the positive and negative rotation motor, the lead screw, the clamping plate, the sliding groove, a first cutter, a connecting block, a fixing plate, an electric telescopic rod, a top plate, a sliding rod, a second cutter, a third cutter, a hydraulic cylinder, a pressing plate, a distance sensor and a PLC, the problems that at present, waste batteries are manually disassembled, time and labor are wasted, and the working efficiency is high are solved. The automation degree is low, and the use requirement cannot be met.

Description

Technical Field

[0001] The utility model relates to the technical field of waste batteries, in particular to an automatic disassembly line for waste lead-acid batteries. Background Technique

[0002] Waste batteries are batteries that have been used and discarded. There is still controversy about the impact of waste batteries on the environment and their treatment methods. Many people believe that waste batteries are highly harmful to the environment and should be centrally recycled. After waste batteries are recycled, they need to be disassembled. Currently, waste batteries are manually disassembled, which is not only time-consuming and laborious, but also has a low degree of automation and cannot meet the usage requirements. Therefore, we propose an automatic disassembly line for waste lead-acid batteries. Content of the Utility Model

[0003] In view of the deficiencies of the prior art, the utility model provides an automatic disassembly line for waste lead-acid batteries, which has the advantage of convenient automatic disassembly, and solves the problems that currently waste batteries are manually disassembled, which is not only time-consuming and laborious, but also has a low degree of automation and cannot meet the usage requirements.

[0004] Technical Solution

[0005] To achieve the above object, the utility model provides the following technical solution: An automatic disassembly line for waste lead-acid batteries, including a support plate, the outer side of the top of the support plate is fixedly connected with a bracket, the middle axis of the left side of the bracket is fixedly connected with a cylinder, the right side of the cylinder is fixedly connected with a housing, the back of the housing is fixedly connected with a forward and reverse motor, the output end of the forward and reverse motor is fixedly connected with a lead screw, the front side and the rear side of the surface of the lead screw are both threadedly connected with clamping plates, the middle of the top of the support plate is provided with a first cutting knife, the right side of the top of the support plate is fixedly connected with a fixing plate, the middle axis of the inner surface top of the bracket is fixedly connected with an electric telescopic rod, the top of the electric telescopic rod is fixedly connected with a top plate, the left side of the bottom of the top plate is fixedly connected with a second cutting knife, the right side of the bottom of the top plate is fixedly connected with a third cutting knife, the right side of the inner surface top of the bracket is fixedly connected with a hydraulic cylinder, the bottom of the hydraulic cylinder is fixedly connected with a pressing plate, the right side of the inner surface of the bracket is fixedly connected with a distance sensor, and the top of the left side of the bracket is fixedly connected with a PLC controller.

[0006] Preferably, a chute is opened on the left side of the inner cavity of the housing, and the inner cavity of the chute is slidably connected with the clamping plate.

[0007] Preferably, connection blocks are fixedly connected to the middle of the top of the support plate and the middle of the inner surface top of the bracket, and one side of the connection block is fixedly connected with the first cutting knife.

[0008] Preferably, sliding rods are slidably connected to both sides of the inner cavity of the top plate, and the bottom of the sliding rod is fixedly connected with the bracket.

[0009] Preferably, a telescopic column is fixedly connected to the bottom of the left side of the bracket, and the right side of the telescopic column is fixedly connected to the housing.

[0010] Beneficial effects

[0011] Compared with the prior art, the utility model provides an automatic disassembly line for waste lead-acid batteries, which has the following beneficial effects:

[0012] 1. The utility model sets a distance value through the PLC controller, places the battery to be disassembled on the top of the support plate, and aligns both sides of the battery with the second cutting knife. Subsequently, the PLC controller controls the forward rotation of the forward and reverse motor. The forward and reverse motor drives the lead screw to rotate, and the lead screw drives the clamping plate to move. The battery is fixed by the clamping plate. Then, the PLC controller controls the electric telescopic rod to contract, and the electric telescopic rod drives the top plate to move. The top plate drives the second cutting knife to move, and the second cutting knife cuts off the waste materials on both sides of the battery. Then, the electric telescopic rod is controlled to stretch, and the cylinder is controlled to stretch. The cylinder drives the housing to move, the housing drives the clamping plate to move, and thus drives the battery to move. During the movement of the battery, the waste materials on the top and bottom of the battery are cut off by the first cutting knife. When the distance sensor monitors that the material distance is the same as the set value, the PLC controller will control the cylinder to stop working. The PLC controller controls the reverse rotation of the forward and reverse motor, so that the clamping plate moves away from the battery. Then, the cylinder is controlled to contract, and finally the hydraulic cylinder works. The hydraulic cylinder drives the pressing plate to move, and the battery is fixed by the pressing plate. The electric telescopic rod is controlled to contract again, so that the top plate drives the third cutting knife to move, and the waste materials on the front and back of the battery are cut off, and the disassembly work can be completed. This solves the problem that currently, the disassembly of waste batteries is all manually operated, which is not only time-consuming and laborious, but also has a low degree of automation and cannot meet the usage requirements.

[0013] 2. By setting a chute, the work of the clamping plate is stabilized, and the clamping plate is balanced and supported. By setting a connecting block, the work of the first cutting knife is stabilized, and the first cutting knife is limited. By setting a sliding rod, the work of the top plate is stabilized, and the top plate is limited. Description of the drawings

[0014] Figure 1 It is a schematic structural diagram of the utility model;

[0015] Figure 2 It is a schematic top view structure diagram of the housing of the utility model in a sectional state;

[0016] Figure 3 It is a schematic structural diagram of the hydraulic cylinder of the utility model.

[0017] In the figure: 1, support plate; 2, bracket; 3, cylinder; 4, housing; 5, forward and reverse motor; 6, lead screw; 7, clamping plate; 8, chute; 9, first cutter; 10, connecting block; 11, fixing plate; 12, electric telescopic rod; 13, top plate; 14, slide bar; 15, second cutter; 16, third cutter; 17, hydraulic cylinder; 18, pressing plate; 19, distance sensor; 20, PLC controller. Detailed implementation mode

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0019] Please refer to Figures 1-3 , the automatic disassembly line for waste lead-acid batteries includes a support plate 1. A bracket 2 is fixedly connected to the outside of the top of the support plate 1. A cylinder 3 is fixedly connected to the central axis of the left side of the bracket 2. The right side of the cylinder 3 is fixedly connected to a housing 4. A telescopic column is fixedly connected to the bottom of the left side of the bracket 2, and the right side of the telescopic column is fixedly connected to the housing 4. A forward and reverse motor 5 is fixedly connected to the back of the housing 4. A lead screw 6 is fixedly connected to the output end of the forward and reverse motor 5. Clamping plates 7 are threadedly connected to the front side and the rear side of the surface of the lead screw 6. A chute 8 is opened in the left cavity of the housing 4, and the inner cavity of the chute 8 is slidably connected to the clamping plate 7. By setting the chute 8, the work of the clamping plate 7 is stabilized, and the clamping plate 7 is balanced and supported. A first cutter 9 is arranged in the middle of the top of the support plate 1. Connecting blocks 10 are fixedly connected to the middle of the top of the support plate 1 and the middle of the inner surface of the top of the bracket 2. One side of the connecting block 10 is fixedly connected to the first cutter 9. By setting the connecting block 10, the work of the first cutter 9 is stabilized, and the first cutter 9 is limited. A fixing plate 11 is fixedly connected to the right side of the top of the support plate 1. An electric telescopic rod 12 is fixedly connected to the central axis of the top of the inner surface of the bracket 2. The top of the electric telescopic rod 12 is fixedly connected to a top plate 13. Slide bars 14 are slidably connected to both sides of the inner cavity of the top plate 13, and the bottom of the slide bar 14 is fixedly connected to the bracket 2. By setting the slide bar 14, the work of the top plate 13 is stabilized, and the top plate 13 is limited. A second cutter 15 is fixedly connected to the left side of the bottom of the top plate 13. A third cutter 16 is fixedly connected to the right side of the bottom of the top plate 13. A hydraulic cylinder 17 is fixedly connected to the right side of the top of the inner surface of the bracket 2. The bottom of the hydraulic cylinder 17 is fixedly connected to a pressing plate 18. A distance sensor 19 is fixedly connected to the right side of the inner surface of the bracket 2. A PLC controller 20 is fixedly connected to the top of the left side of the bracket 2.

[0020] In use, the distance value is set through the PLC controller 20. The battery to be disassembled is placed on the top of the support plate 1, and both sides of the battery are aligned with the second cutting knife 15. Subsequently, the PLC controller 20 controls the forward rotation of the forward and reverse motor 5. The forward and reverse motor 5 drives the lead screw 6 to rotate, and the lead screw 6 drives the clamping plate 7 to move. The battery is fixed by the clamping plate 7. Then, the PLC controller 20 controls the contraction of the electric telescopic rod 12. The electric telescopic rod 12 can drive the top plate 13 to move, and the top plate 13 drives the second cutting knife 15 to move. The waste materials on both sides of the battery are cut off by the second cutting knife 15. Then, the electric telescopic rod 12 is controlled to extend, and the air cylinder 3 is controlled to extend. The air cylinder 3 drives the housing 4 to move, and the housing 4 drives the clamping plate 7 to move, thereby driving the battery to move. During the movement of the battery, the waste materials on the top and bottom of the battery are cut off by the first cutting knife 9. When the distance sensor 19 monitors that the material distance is the same as the set value, the PLC controller 20 will control the air cylinder 3 to stop working. The PLC controller 20 controls the reverse rotation of the forward and reverse motor 5, so that the clamping plate 7 moves away from the battery. Then, the air cylinder 3 is controlled to contract. Finally, the hydraulic cylinder 17 is controlled to work. The hydraulic cylinder 17 drives the pressing plate 18 to move, and the battery is fixed by the pressing plate 18. The electric telescopic rod 12 is controlled to contract again, so that the top plate 13 drives the third cutting knife 16 to move, and the waste materials on the front and back of the battery are cut off, and the disassembly work can be completed. This solves the problem that currently, the disassembly of waste batteries is all manual, which is not only time-consuming and laborious, but also has a low degree of automation and cannot meet the use requirements.

[0021] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated disassembly line for waste lead-acid batteries, comprising a support plate (1), characterized in that: The outer side of the top of the support plate (1) is fixedly connected to a bracket (2), the middle axis of the left side of the bracket (2) is fixedly connected to a cylinder (3), the right side of the cylinder (3) is fixedly connected to a shell (4), the back side of the shell (4) is fixedly connected to a forward and reverse motor (5), the output end of the forward and reverse motor (5) is fixedly connected to a screw rod (6), the front side and the rear side of the surface of the screw rod (6) are both threadedly connected to a clamping plate (7), the middle end of the top of the support plate (1) is provided with a first cutter (9), the right side of the top of the support plate (1) is fixedly connected to a fixing plate (11), the top of the inner surface of the bracket (2) is fixedly connected to a cylinder (3), and the inner surface of the bracket (2) is fixedly connected to a forward and reverse motor (5). An electric telescopic rod (12) is fixedly connected to the central axis of the bracket (2); a top plate (13) is fixedly connected to the top of the electric telescopic rod (12); a second cutter (15) is fixedly connected to the left side of the bottom of the top plate (13); a third cutter (16) is fixedly connected to the right side of the bottom of the top plate (13); a hydraulic cylinder (17) is fixedly connected to the right side of the top of the inner surface of the bracket (2); a pressure plate (18) is fixedly connected to the bottom of the hydraulic cylinder (17); a distance sensor (19) is fixedly connected to the right side of the inner surface of the bracket (2); and a PLC controller (20) is fixedly connected to the top of the left side of the bracket (2).

2. The automated disassembly line for waste lead-acid batteries according to claim 1 is characterized in that: A slide groove (8) is provided on the left side of the inner cavity of the shell (4), and the inner cavity of the slide groove (8) is slidably connected to the clamping plate (7).

3. The automated disassembly line for waste lead-acid batteries according to claim 1 is characterized in that: The middle end of the top of the support plate (1) and the middle end of the top of the inner surface of the bracket (2) are both fixedly connected with a connecting block (10), and one side of the connecting block (10) is fixedly connected to the first cutter (9).

4. The automated disassembly line for waste lead-acid batteries according to claim 1 is characterized in that: Both sides of the inner cavity of the top plate (13) are slidably connected with sliding rods (14), and the bottom of the sliding rod (14) is fixedly connected to the bracket (2).

5. The automated disassembly line for waste lead-acid batteries according to claim 1 is characterized in that: A telescopic column is fixedly connected to the bottom of the left side of the bracket (2), and the right side of the telescopic column is fixedly connected to the housing (4).

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