Automobile door limiting stopper accessory assembling equipment
By designing door limiter accessories assembly equipment and using automated processing to realize the centralized design of multiple assembly processes of limiter, the problems of low assembly efficiency and difficult to install elastic accessories in the prior art are solved, and the efficient and good quality assembly effect is achieved.
Patent Information
- Application Number
- CN202422201869.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the assembly of door stopper accessories requires multiple processes, resulting in high labor costs, low assembly efficiency, and high elasticity of the spring is difficult to manually press and install into the stopper.
A door stopper accessories assembly equipment is designed, including a workbench, indexing turntable, positioning assembly, conveying device, material collection mechanism, detection mechanism, lubrication mechanism, cylinder compression module, filling mechanism, tablet pressing mechanism, material collection mechanism and material discharge mechanism, and centralized design of the multi-channel assembly process of the stopper is realized through automated processing.
Through automated processing, the equipment greatly reduces labor costs, improves assembly efficiency, solves the problem of difficult installation of elastic accessories, and improves the assembly quality and service life of limiter accessories.
Smart Images

Figure CN223000066U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, and more specifically, to an assembly device for door limiter accessories. Background Art
[0002] A door limiter is used to limit the opening degree of a car door, prevent the door from opening too wide, avoid potential risks, and keep the door in an open state under specific circumstances. For example, when the vehicle is parked on a slope or in the presence of wind, the door will not close automatically.
[0003] Currently, a door limiter mainly consists of a bracket, a limit box, and a limit arm. In addition to the main components, there are also accessories such as springs, top caps, and gaskets inside the door limiter. When assembling the door limiter accessories, multiple processes are required. Not only is the labor cost high and the assembly efficiency low, but also, due to the high elasticity of the spring, it is difficult to manually press it into the door limiter. Therefore, the utility model proposes an assembly device for door limiter accessories. Summary of the Utility Model
[0004] 1. Technical Problems to be Solved
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an assembly device for door limiter accessories, aiming to solve the problems that when assembling the door limiter accessories in the prior art, multiple processes are required, not only is the labor cost high and the assembly efficiency low, but also, due to the high elasticity of the spring, it is difficult to manually press it into the door limiter.
[0006] 2. Technical Solutions
[0007] To solve the above problems, the utility model adopts the following technical solutions:
[0008] An assembly device for door limiter accessories, comprising:
[0009] A workbench;
[0010] An indexing turntable, fixedly connected to the workbench;
[0011] A positioning component, which is provided in multiple numbers and is all arranged on the indexing turntable;
[0012] A conveying device, fixedly connected to the workbench;
[0013] A material taking mechanism, arranged on the workbench corresponding to the conveying device and the indexing turntable, so as to realize the grasping of the door limiter and place it into the multiple positioning components on the indexing turntable;
[0014] The detection mechanism is arranged on the workbench corresponding to the conveying device and the material taking mechanism to realize the detection of the door limiter;
[0015] The lubrication mechanism is arranged on the workbench corresponding to the indexing turntable to realize the lubrication and coating of the door limiter;
[0016] The cylinder pressing module is arranged on the workbench corresponding to the indexing turntable;
[0017] The loading mechanism is provided in two, both arranged on the workbench corresponding to the cylinder pressing module to realize the fitting assembly of the accessories of the door limiter;
[0018] The pressing plate mechanism is arranged on the workbench corresponding to the indexing turntable to realize the secondary assembly of the accessories of the door limiter;
[0019] The reject collecting mechanism is arranged on the workbench corresponding to the indexing turntable to realize the rejection of defective products;
[0020] The discharging mechanism is arranged on the workbench corresponding to the indexing turntable to realize the sending out after the fitting assembly of the accessories of the door limiter.
[0021] As a preferred solution of the present utility model, the material taking mechanism includes a two-axis slide rail material taking module, two cylinder rotary clamping components and a cylinder rotary clamping assembly. The two-axis slide rail material taking module is fixedly connected to the workbench, and the two cylinder rotary clamping components are both arranged on the two-axis slide rail material taking module. The cylinder rotary clamping assembly is fixedly connected to the workbench corresponding to the two cylinder rotary clamping components.
[0022] As a preferred solution of the present utility model, the detection mechanism includes an incoming material detection camera, a side detection camera and a bottom detection camera. The incoming material detection camera is fixedly connected to the conveying device, and the side detection camera and the bottom detection camera are both fixedly connected to the workbench corresponding to the cylinder rotary clamping assembly.
[0023] As a preferred solution of the present utility model, the lubrication mechanism includes a moving cylinder, two side hole spraying components, a cylinder positioning module, a two-axis slide rail spraying module, a bottom spraying component and a material receiving baffle. The moving cylinder and the two-axis slide rail spraying module are both fixedly connected to the workbench. The two side hole spraying components and the cylinder positioning module are both fixedly connected to the output end of the moving cylinder. The bottom spraying component is arranged on the two-axis slide rail spraying module. The material receiving baffle is fixedly connected to the workbench corresponding to the bottom spraying component.
[0024] As a preferred embodiment of the present utility model, each of the loading mechanisms includes two first vibrating feeders, a two-axis slide double-station module, a servo rotary clamping assembly, a cylinder clamping assembly, a cap misalignment cylinder assembly, a spring misalignment cylinder assembly, a detection assembly, a waste pipe, a translation slide module, and a rotary clamping cylinder assembly. The two first vibrating feeders, the two-axis slide double-station module, the cap misalignment cylinder assembly, the spring misalignment cylinder assembly, the detection assembly, the waste pipe, and the translation slide module are all fixedly connected to the workbench, and the cap misalignment cylinder assembly and the spring misalignment cylinder assembly respectively correspond to the two first vibrating feeders. The servo rotary clamping assembly and the cylinder clamping assembly are both arranged on the two-axis slide double-station module corresponding to the cap misalignment cylinder assembly and the spring misalignment cylinder assembly. The rotary clamping cylinder assembly is arranged on the translation slide module corresponding to the cylinder clamping assembly and the cylinder pressing module.
[0025] As a preferred embodiment of the present utility model, each of the loading mechanisms further includes a first positioning cylinder and a positioning shaft. The first positioning cylinder is fixedly connected to the spring misalignment cylinder assembly. The positioning shaft is fixedly connected to the output end of the first positioning cylinder, and the positioning shaft movably penetrates through the spring misalignment cylinder assembly and corresponds to the servo rotary clamping assembly and the cylinder clamping assembly.
[0026] As a preferred embodiment of the present utility model, the tablet pressing mechanism includes a support frame, two misalignment dies, two second vibrating feeders, two second positioning cylinders, two positioning frames, two misalignment pushing cylinder assemblies, a pressing cylinder, and a pressing rod assembly. The support frame and the two second vibrating feeders are both fixedly connected to the workbench. The two misalignment dies and the pressing cylinder are both fixedly connected to the support frame, and the two second vibrating feeders respectively correspond to the two misalignment dies. The output ends of the two second positioning cylinders are both fixedly connected to the support frame. The two positioning frames are respectively fixedly connected to the second positioning cylinders, and the two positioning frames are both slidably connected to the support frame. The two misalignment pushing cylinder assemblies are both fixedly connected to the support frame and respectively correspond to the two misalignment dies. The pressing rod assembly is fixedly connected to the output end of the pressing cylinder, and the pressing rod assembly is slidably connected to the support frame and corresponds to the two misalignment dies.
[0027] As a preferred embodiment of the present utility model, the tablet pressing mechanism further includes a fixed seat, a lifting cylinder, a lifting rod, a limiting hole, a positioning hole, a telescopic cylinder, and a limiting rod. The fixed seat and the lifting cylinder are both fixedly connected to the workbench. The lifting rod is fixedly connected to the output end of the lifting cylinder, and the lifting rod is slidably connected inside the fixed seat and corresponds to a positioning component. The limiting hole is formed on the lifting rod. The positioning hole is formed on the fixed seat, and the limiting hole corresponds to the positioning hole. The telescopic cylinder is fixedly connected to the support frame. The limiting rod is fixedly connected to the output end of the telescopic cylinder, and the limiting rod is slidably inserted into the fixed seat and matches the limiting hole and the positioning hole.
[0028] As a preferred embodiment of the present utility model, the material receiving mechanism includes a two-axis cylinder slide rail module, a cylinder waste clamping assembly, and a storage box. The two-axis cylinder slide rail module and the storage box are both fixedly connected to the workbench, and the cylinder waste clamping assembly is arranged on the two-axis cylinder slide rail module corresponding to the storage box.
[0029] As a preferred embodiment of the present utility model, the discharging mechanism includes a rotary cylinder, a cylinder gripper, a lead screw slide rail module, a lifting cylinder, and a cylinder spinning assembly. The rotary cylinder and the lead screw slide rail module are both fixedly connected to the workbench, the cylinder gripper is arranged on the rotary cylinder, the lifting cylinder is slidably connected to the lead screw slide rail module, and the cylinder spinning assembly is arranged at the output end of the lifting cylinder.
[0030] 3. Beneficial effects
[0031] Compared with the prior art, the advantages of the present utility model are as follows:
[0032] (1) In this solution, the limiters are placed in multiple positioning components on the indexing turntable through the conveying device and the material taking mechanism. During the placement process, they are detected by the detection mechanism. After the limiters are placed, through the rotation of the indexing turntable, the limiters sequentially pass through the lubrication mechanism, two loading mechanisms, a pressing mechanism, a material receiving mechanism, and a discharging mechanism. The lubrication mechanism lubricates and smears the limiters, reducing the friction between the components of the limiters, thereby improving the service life. The two loading mechanisms cooperate with the cylinder pressing module to assemble the springs and top cover fittings of the limiters, so that the springs and top covers are assembled into the limiters from both sides to complete one assembly. The pressing mechanism squeezes the spring fittings and then installs the card fittings into the limiters to complete the second assembly. Finally, the unqualified products are removed by the material receiving mechanism, and the qualified products are sent out by the discharging mechanism. In the present utility model, the multi-step assembly process of the limiters is centrally designed and automated, greatly reducing the labor cost, improving the work efficiency, and solving the problem of difficult installation of elastic fittings. Description of the drawings
[0033] Figure 1 is the front view of the present utility model;
[0034] Figure 2 is the structural diagram of the indexing turntable in the present utility model;
[0035] Figure 3 is the structural diagram of the material taking mechanism and the detection mechanism in the present utility model;
[0036] Figure 4 is the structural diagram of the lubrication mechanism in the present utility model;
[0037] Figure 5Structural diagram of the filling mechanism in the present utility model
[0038] Figure 6 Structural diagram of the tablet pressing mechanism in the present utility model
[0039] Figure 7 Structural diagram of the material receiving mechanism in the present utility model
[0040] Figure 8 Structural diagram of the discharging mechanism in the present utility model.
[0041] Description of the reference numerals in the figure:
[0042] 1. Workbench; 2. Indexing turntable; 3. Positioning component; 4. Conveyor device; 5. Material taking mechanism; 51. Two-axis slide rail material taking module; 52. Cylinder rotating clamping component; 53. Cylinder rotating clamping component; 6. Detection mechanism; 61. Incoming material detection camera; 62. Side detection camera; 63. Bottom detection camera; 7. Lubrication mechanism; 71. Moving cylinder; 72. Side hole spraying component; 73. Cylinder positioning module; 74. Two-axis slide rail spraying module; 75. Bottom spraying component; 76. Material receiving baffle; 8. Cylinder pressing module; 9. Filling mechanism; 91. First vibrating feeder; 92. Two-axis slide rail double-station module; 93. Servo rotating clamping component; 94. Cylinder clamping component; 95. Cap misalignment cylinder component; 96. Spring misalignment cylinder component; 97. Detection component; 98. Waste pipe; 99. Translation slide rail module; 910. Rotating clamping cylinder component; 911. First positioning cylinder; 912. Positioning shaft; 10. Tablet pressing mechanism; 101. Support frame; 102. Misalignment die; 103. Second vibrating feeder; 104. Second positioning cylinder; 105. Positioning frame; 106. Misalignment pushing cylinder component; 107. Pressing cylinder; 108. Pressing rod component; 109. Fixed seat; 1010. Lifting cylinder; 1011. Jacking rod; 1012. Limiting hole; 1013. Positioning hole; 1014. Telescopic cylinder; 1015. Limiting rod; 11. Material receiving mechanism; 111. Two-axis cylinder slide rail module; 112. Cylinder waste clamping component; 113. Storage box; 12. Discharging mechanism; 121. Rotating cylinder; 122. Cylinder jaw; 123. Screw rod slide rail module; 124. Lifting cylinder; 125. Cylinder spinning component. Detailed implementation manners
[0043] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0044] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0045] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0046] Embodiment:
[0047] Please refer to Figure 1-8 , an assembly device for door limiter accessories, including;
[0048] Workbench 1;
[0049] Indexing turntable 2, fixedly connected to the workbench 1;
[0050] Positioning components 3, which are provided in multiple numbers and are all arranged on the indexing turntable 2;
[0051] Conveyor device 4, fixedly connected to the workbench 1;
[0052] Material taking mechanism 5, arranged on the workbench 1 corresponding to the conveyor device 4 and the indexing turntable 2 to realize the grasping of the door limiter and place it into multiple positioning components 3 on the indexing turntable 2;
[0053] Detection mechanism 6, arranged on the workbench 1 corresponding to the conveyor device 4 and the material taking mechanism 5 to realize the detection of the door limiter;
[0054] Lubrication mechanism 7, arranged on the workbench 1 corresponding to the indexing turntable 2 to realize the lubrication application to the door limiter;
[0055] Cylinder pressing module 8, arranged on the workbench 1 corresponding to the indexing turntable 2;
[0056] The loading mechanism 9 is provided in two sets, both of which are arranged on the workbench 1 corresponding to the cylinder pressing module 8 to achieve the fitting assembly of the door limiter;
[0057] The pressing plate mechanism 10 is arranged on the workbench 1 corresponding to the indexing turntable 2 to achieve the secondary assembly of the door limiter fittings;
[0058] The material collecting mechanism 11 is arranged on the workbench 1 corresponding to the indexing turntable 2 to achieve the rejection of defective products;
[0059] The discharging mechanism 12 is arranged on the workbench 1 corresponding to the indexing turntable 2 to send out the assembled door limiter fittings.
[0060] In this embodiment, the limiter is conveyed to the workbench 1 through the conveying device 4. The material taking mechanism 5 grabs the limiter and places it on the positioning component 3. During the process of grabbing and placing the limiter, the detection mechanism 6 detects the limiter. After the limiter is placed on the positioning component 3, the indexing turntable 2 drives the positioning component 3 to rotate, moving the limiter to correspond to the lubricating mechanism 7. The lubricating mechanism 7 lubricates and coats the limiter to reduce the wear between the limiter components. The indexing turntable 2 moves the lubricated and coated limiter to correspond to the cylinder pressing module 8 through the positioning component 3. The cylinder pressing module 8 presses and fixes the limiter. The two loading mechanisms 9 assemble the spring and top cap fittings into the limiter from both sides to complete the first assembly of the limiter fittings. Then, the indexing turntable 2 continues to drive the limiter to move to correspond to the pressing plate mechanism 10 through the positioning component 3. The pressing plate mechanism 10 inserts the card into the limiter by squeezing the spring to ensure the elasticity of the spring and prevent the spring from falling, realizing the assembly of the limiter fittings. Finally, the indexing turntable 2 drives the limiter to move towards the discharging mechanism 12 through the positioning component 3. During the movement, the material collecting mechanism 11 rejects the unqualified products, and the qualified products move to correspond to the discharging mechanism 12. The discharging mechanism 12 takes out the products and moves them to the next process.
[0061] Specifically, the material taking mechanism 5 includes a two-axis slide rail material taking module 51, two cylinder rotary clamping components 52, and a cylinder rotary clamping assembly 53. The two-axis slide rail material taking module 51 is fixedly connected to the workbench 1. The two cylinder rotary clamping components 52 are both arranged on the two-axis slide rail material taking module 51. The cylinder rotary clamping assembly 53 is fixedly connected to the workbench 1 corresponding to the two cylinder rotary clamping components 52.
[0062] In this embodiment, when the conveying device 4 conveys the stopper onto the workbench 1, the two-axis slide rail material taking module 51 controls the movement of two cylinder rotating clamping components 52 to grab the stopper. When one cylinder rotating clamping component 52 grabs the stopper, the stopper grabbed by the other cylinder rotating clamping component 52 is placed in the cylinder rotating clamping component 53. The cylinder rotating clamping component 53 clamps the stopper and cooperates with the detection mechanism 6 to detect the stopper in a swinging manner. After the detection is completed, the two cylinder rotating clamping components 52 place the detected stopper in the positioning component 3, and the undetected stopper is placed in the cylinder rotating clamping component 53, realizing double-station operation.
[0063] Specifically, the detection mechanism 6 includes a feeding detection camera 61, a side detection camera 62, and a bottom detection camera 63. The feeding detection camera 61 is fixedly connected to the conveying device 4, and the side detection camera 62 and the bottom detection camera 63 are both fixedly connected to the workbench 1 corresponding to the cylinder rotating clamping component 53.
[0064] In this embodiment, when the conveying device 4 conveys the stopper, the feeding detection camera 61 detects the top surface of the stopper. When the two cylinder rotating clamping components 52 place the stopper in the cylinder rotating clamping component 53, the side detection camera 62 detects the side surface of the stopper, and the bottom detection camera 63 detects the bottom surface of the stopper.
[0065] Specifically, the lubrication mechanism 7 includes a moving cylinder 71, two side hole spraying components 72, a cylinder positioning module 73, a two-axis slide rail spraying module 74, a bottom spraying component 75, and a receiving baffle 76. The moving cylinder 71 and the two-axis slide rail spraying module 74 are both fixedly connected to the workbench 1. The two side hole spraying components 72 and the cylinder positioning module 73 are both fixedly connected to the output end of the moving cylinder 71. The bottom spraying component 75 is arranged on the two-axis slide rail spraying module 74, and the receiving baffle 76 is fixedly connected to the workbench 1 corresponding to the bottom spraying component 75.
[0066] In this embodiment, when lubricating and coating the stopper, the moving cylinder 71 pushes the cylinder positioning module 73 and the two side hole spraying components 72 to move towards the stopper. The cylinder positioning module 73 presses down to fix the stopper in the positioning component 3. The two side hole spraying components 72 respectively correspond to the side holes of the stopper, and the output ends of the two side hole spraying components 72 respectively extend into the side holes of the stopper to add lubricating liquid into the stopper, reducing the friction between the internal structural parts of the stopper. At the same time, the two-axis slide rail spraying module 74 drives the bottom spraying component 75 to adjust the position, so that the bottom spraying component 75 corresponds to the hinged part at the tail of the stopper. The bottom spraying component 75 sprays lubricating liquid on the tail of the stopper, reducing the friction of the stopper joint. The sputtered liquid generated by the spraying of the bottom spraying component 75 is blocked by the receiving baffle 76, and the receiving baffle 76 collects the excess lubricating liquid.
[0067] Specifically, each loading mechanism 9 includes two first vibrating feeders 91, a two-axis slide double-station module 92, a servo rotating clamping assembly 93, a cylinder clamping assembly 94, a cap misalignment cylinder assembly 95, a spring misalignment cylinder assembly 96, a detection assembly 97, a waste pipe 98, a translation slide module 99, and a rotating clamping cylinder assembly 910. The two first vibrating feeders 91, the two-axis slide double-station module 92, the cap misalignment cylinder assembly 95, the spring misalignment cylinder assembly 96, the detection assembly 97, the waste pipe 98, and the translation slide module 99 are all fixedly connected to the workbench 1, and the cap misalignment cylinder assembly 95 and the spring misalignment cylinder assembly 96 respectively correspond to the two first vibrating feeders 91. The servo rotating clamping assembly 93 and the cylinder clamping assembly 94 are both arranged on the two-axis slide double-station module 92 corresponding to the cap misalignment cylinder assembly 95 and the spring misalignment cylinder assembly 96. The rotating clamping cylinder assembly 910 is arranged on the translation slide module 99 corresponding to the cylinder clamping assembly 94 and the cylinder pressing module 8.
[0068] In this embodiment, after the stopper moves to correspond to the cylinder pressing module 8, the two first vibrating feeders 91 supply materials into the cap misalignment cylinder assembly 95 and the spring misalignment cylinder assembly 96, enabling different accessories to be fed separately after misalignment. The two-axis slide double-station module 92 controls the movement of the servo rotating clamping assembly 93 and the cylinder clamping assembly 94 to work simultaneously in a double-station mode. The detection assembly 97 performs an angle detection on the top cap accessories provided by the cap misalignment cylinder assembly 95, enabling the servo rotating clamping assembly 93 to rotate and adjust the top cap accessories to a suitable angle when grasping them. The servo rotating clamping assembly 93 moves the grasped top cap accessories to correspond to the spring accessories in the spring misalignment cylinder assembly 96, causing the top cap accessories to be pressed and assembled with the spring accessories on the spring misalignment cylinder assembly 96, and detecting the elasticity of the accessories. When the servo rotating clamping assembly 93 grasps the top cap accessories on the cap misalignment cylinder assembly 95 again, the cylinder clamping assembly 94 grasps the assembled accessories and moves them towards the rotating clamping cylinder assembly 910. During the movement, the accessories with elastic problems are placed into the waste pipe 98 and discharged for processing. The good accessories move to correspond to the rotating clamping cylinder assembly 910. The rotating clamping cylinder assembly 910 clamps the accessories and rotates them by ninety degrees to correspond to the side holes of the stopper. The translation slide module 99 controls the movement of the rotating clamping cylinder assembly 910 to install the accessories into the side holes of the stopper, completing the first accessory assembly.
[0069] Specifically, each loading mechanism 9 further includes a first positioning cylinder 911 and a positioning shaft 912. The first positioning cylinder 911 is fixedly connected to the spring misalignment cylinder assembly 96. The positioning shaft 912 is fixedly connected to the output end of the first positioning cylinder 911, and the positioning shaft 912 movably penetrates through the spring misalignment cylinder assembly 96 and corresponds to the servo rotary clamping assembly 93 and the cylinder clamping assembly 94.
[0070] In this embodiment, when the top cap fitting is assembled with the spring fitting, the spring misalignment cylinder assembly 96 supplies materials in a misaligned manner. The first positioning cylinder 911 controls the positioning shaft 912 to extend upward and insert into the interior of the spring fitting, so as to keep the top cap fitting stable when assembled with the spring fitting.
[0071] Specifically, the pressing mechanism 10 includes a support frame 101, two misalignment dies 102, two second vibrating feeders 103, two second positioning cylinders 104, two positioning frames 105, two misalignment pushing cylinder assemblies 106, a pressing cylinder 107 and a pressing rod assembly 108. The support frame 101 and the two second vibrating feeders 103 are both fixedly connected to the workbench 1. The two misalignment dies 102 and the pressing cylinder 107 are both fixedly connected to the support frame 101, and the two second vibrating feeders 103 respectively correspond to the two misalignment dies 102. The output ends of the two second positioning cylinders 104 are both fixedly connected to the support frame 101. The two positioning frames 105 are respectively fixedly connected to the second positioning cylinders 104, and the two positioning frames 105 are both slidably connected to the support frame 101. The two misalignment pushing cylinder assemblies 106 are both fixedly connected to the support frame 101 and respectively correspond to the two misalignment dies 102. The pressing rod assembly 108 is fixedly connected to the output end of the pressing cylinder 107, and the pressing rod assembly 108 is slidably connected to the support frame 101 and corresponds to the two misalignment dies 102.
[0072] In this embodiment, after the first fitting assembly is completed by the stopper, the indexing turntable 2 rotates the stopper to correspond to the two misalignment dies 102 through the positioning assembly 3. The two second positioning cylinders 104 respectively drive the two positioning frames 105 to approach. The two positioning frames 105 press and squeeze the fittings in the side holes of the stopper. At the same time, the two second vibrating feeders 103 respectively convey cards into the two misalignment dies 102. The two misalignment pushing cylinder assemblies 106 push the cards, so that the cards move in the two misalignment dies 102 to correspond to the pressing rod assembly 108. The pressing cylinder 107 pushes the pressing rod assembly 108 to slide downward on the support frame 101. The pressing rod assembly 108 pushes the cards, so as to insert the cards into the stopper, and complete the secondary fitting of the stopper fittings.
[0073] Specifically, the tablet pressing mechanism 10 further includes a fixed seat 109, a lifting cylinder 1010, a push rod 1011, a limit hole 1012, a positioning hole 1013, a telescopic cylinder 1014 and a limit rod 1015. The fixed seat 109 and the lifting cylinder 1010 are both fixedly connected to the workbench 1. The push rod 1011 is fixedly connected to the output end of the lifting cylinder 1010, and the push rod 1011 is slidably connected inside the fixed seat 109 corresponding to a positioning assembly 3. The limit hole 1012 is opened on the push rod 1011, the positioning hole 1013 is opened on the fixed seat 109, and the limit hole 1012 corresponds to the positioning hole 1013. The telescopic cylinder 1014 is fixedly connected to the support frame 101, the limit rod 1015 is fixedly connected to the output end of the telescopic cylinder 1014, and the limit rod 1015 is slidably inserted into the fixed seat 109 and matches the limit hole 1012 and the positioning hole 1013.
[0074] In this embodiment, when the limiter corresponds to the two misaligned dies 102, the lifting cylinder 1010 pushes the push rod 1011 to move upward. The push rod 1011 jacks up the positioning assembly 3 to make the limiter correspond to the two misaligned dies 102. At the same time, the limit hole 1012 corresponds to the positioning hole 1013, and the telescopic cylinder 1014 pushes the limit rod 1015 to penetrate through the limit hole 1012 and the positioning hole 1013, and the push rod 1011 remains fixed, so that the limiter has a good supporting effect when being pressed into the fitting by the pressing rod assembly 108, facilitating the assembly of the card fitting.
[0075] Specifically, the material receiving mechanism 11 includes a two-axis cylinder slide rail module 111, a cylinder waste clamping assembly 112 and a storage box 113. The two-axis cylinder slide rail module 111 and the storage box 113 are both fixedly connected to the workbench 1, and the cylinder waste clamping assembly 112 is arranged on the two-axis cylinder slide rail module 111 corresponding to the storage box 113.
[0076] In this embodiment, after the fitting assembly is completed, the indexing turntable 2 moves the limiter towards the discharging mechanism 12 through the positioning assembly 3. During the movement of the limiter, it passes through the cylinder waste clamping assembly 112. The two-axis cylinder slide rail module 111 controls the movement of the cylinder waste clamping assembly 112 to grab the defective products, and concentrates the defective products detected in the previous process in the storage box 113.
[0077] Specifically, the discharging mechanism 12 includes a rotary cylinder 121, a cylinder jaw 122, a lead screw slide rail module 123, a lifting cylinder 124 and a cylinder spinning assembly 125. The rotary cylinder 121 and the lead screw slide rail module 123 are both fixedly connected to the workbench 1. The cylinder jaw 122 is arranged on the rotary cylinder 121. The lifting cylinder 124 is slidably connected to the lead screw slide rail module 123, and the cylinder spinning assembly 125 is arranged at the output end of the lifting cylinder 124.
[0078] In this embodiment, the qualified limiter moves to correspond to the cylinder gripper 122, and the rotary cylinder 121 controls the cylinder gripper 122 to rotate and grab the limiter. After the limiter is grabbed, the rotary cylinder 121 controls the cylinder gripper 122 to rotate again to place the limiter on the cylinder spinning assembly 125. The cylinder spinning assembly 125 rotates to press the limiter. The screw rod slide rail module 123 drives the lifting cylinder 124 and the cylinder spinning assembly 125 to move, so that the limiter moves out from the lower side of the cylinder gripper 122. Then, the lifting cylinder 124 controls the cylinder spinning assembly 125 to rise to lift the limiter and provide it to the next process.
[0079] Working principle: The stopper is conveyed onto the workbench 1 through the conveying device 4. The incoming material detection camera 61 detects the top surface of the stopper. The two-axis slide rail material taking module 51 controls the movement of two cylinder rotating clamping components 52 to grab the stopper. When one cylinder rotating clamping component 52 grabs the stopper, the stopper grabbed by the other cylinder rotating clamping component 52 is placed inside the cylinder rotating clamping component 53. The cylinder rotating clamping component 53 clamps the stopper and, in a swinging manner, cooperates with the side detection camera 62 to detect the side surface of the stopper, and the bottom detection camera 63 detects the bottom surface of the stopper. After the detection is completed, the two cylinder rotating clamping components 52 place the detected stopper in the positioning component 3, and the undetected stopper is placed inside the cylinder rotating clamping component 53, realizing double-station operation. After the stopper is placed on the positioning component 3, the indexing turntable 2 drives the positioning component 3 to rotate, moving the stopper to correspond to the two side hole spraying components 72. The moving cylinder 71 pushes the cylinder positioning module 73 and the two side hole spraying components 72 towards the stopper. The cylinder positioning module 73 presses down to fix the stopper inside the positioning component 3. The two side hole spraying components 72 respectively correspond to the side holes of the stopper, and the output ends of the two side hole spraying components 72 respectively extend into the side holes of the stopper to add lubricating liquid inside the stopper. At the same time, the two-axis slide rail spraying module 74 drives the bottom spraying component 75 to adjust its position, making the bottom spraying component 75 correspond to the hinged part at the tail of the stopper. The bottom spraying component 75 sprays lubricating liquid on the tail of the stopper. The sputtered liquid generated by the spraying of the bottom spraying component 75 is blocked by the material receiving baffle 76, and the material receiving baffle 76 collects the excess lubricating liquid. The indexing turntable 2 drives the stopper after lubrication application to continue moving through the positioning component 3 to correspond to the cylinder pressing module 8. The cylinder pressing module 8 presses and fixes the stopper. The two first vibrating feeders 91 in each filling mechanism 9 supply materials to the cap misalignment cylinder assembly 95 and the spring misalignment cylinder assembly 96, enabling different accessories to be fed separately after misalignment. The two-axis slide rail double-station module 92 controls the movement of the servo rotating clamping component 93 and the cylinder clamping component 94 to work simultaneously in a double-station manner. The detection component 97 detects the angle of the top cap accessory provided by the cap misalignment cylinder assembly 95, enabling the servo rotating clamping component 93 to rotate and adjust the grabbed top cap accessory to a suitable angle when grabbing it. The servo rotating clamping component 93 moves the grabbed top cap accessory to correspond to the spring accessory inside the spring misalignment cylinder assembly 96. The first positioning cylinder 911 controls the positioning shaft 912 to extend upward and insert into the inside of the spring accessory. The top cap accessory is pressed and assembled with the spring accessory on the spring misalignment cylinder assembly 96, and the elasticity of the accessory is detected. When the servo rotating clamping component 93 grabs the top cap accessory from the cap misalignment cylinder assembly 95 again, the cylinder clamping component 94 grabs the assembled accessory and moves it towards the rotating clamping cylinder assembly 910. During the movement, the accessories with elastic problems are discharged into the waste pipe 98 for disposal.The good accessories are moved to correspond to the rotary clamping cylinder assembly 910. The rotary clamping cylinder assembly 910 clamps the accessories and rotates the accessories by ninety degrees to correspond to the side holes of the stopper. The translation slide rail module 99 controls the movement of the rotary clamping cylinder assembly 910 to install the accessories into the side holes of the stopper, completing the first assembly of the stopper accessories. Then, the indexing turntable 2 continues to drive the stopper to move to correspond to the fixed seat 109 through the positioning component 3. The lifting cylinder 1010 pushes the ejector rod 1011 upward, and the ejector rod 1011 jacks up the positioning component 3 to align the stopper with the two misaligned dies 102. At the same time, the limit hole 1012 corresponds to the positioning hole 1013. The telescopic cylinder 1014 pushes the limit rod 1015 through the limit hole 1012 and the positioning hole 1013 to keep the ejector rod 1011 fixed and support the stopper through the positioning component 3. The two second positioning cylinders 104 drive the two positioning frames 105 to approach respectively, and the two positioning frames 105 press against and squeeze the accessories in the side holes of the stopper. At the same time, the two second vibrating feeding devices 103 convey cards into the two misaligned dies 102 respectively. The two misaligned pushing cylinder assemblies 106 push the cards to move the cards in the two misaligned dies 102 to correspond to the pressure rod assembly 108. The pressing cylinder 107 pushes the pressure rod assembly 108 to slide downward on the support frame 101, and the pressure rod assembly 108 pushes the card, so that the card is inserted into the stopper, completing the assembly of the stopper accessories. Finally, the indexing turntable 2 drives the stopper to move towards the cylinder jaw 122 through the positioning component 3. During the movement, the two-axis cylinder slide rail module 111 controls the movement of the cylinder waste clamping assembly 112 to grab the defective products, and concentrates the defective products detected in the previous process in the storage box 113. The qualified products move to correspond to the cylinder jaw 122. The rotary cylinder 121 controls the cylinder jaw 122 to rotate and grab the stopper. After the stopper is grabbed, the rotary cylinder 121 controls the cylinder jaw 122 to rotate again to place the stopper on the cylinder spinning assembly 125. The cylinder spinning assembly 125 rotates and presses the stopper. The screw rod slide rail module 123 drives the lifting cylinder 124 and the cylinder spinning assembly 125 to move, so that the stopper moves out from the lower side of the cylinder jaw 122. Then, the lifting cylinder 124 controls the cylinder spinning assembly 125 to rise to lift the stopper and supply it to the next process.
[0080] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitution or change, and should be covered by the protection scope of the present invention.
Claims
1. A door stopper accessory assembly device, characterized in that: include; Workbench (1); An indexing turntable (2) fixedly connected to the workbench (1); A plurality of positioning components (3) are provided, all of which are arranged on the indexing turntable (2); A conveying device (4) fixedly connected to the workbench (1); A material taking mechanism (5) is arranged on the workbench (1) and corresponds to the conveying device (4) and the indexing turntable (2) so as to grasp the door stopper and place it into the plurality of positioning components (3) on the indexing turntable (2); A detection mechanism (6) is arranged on the workbench (1) and corresponds to the conveying device (4) and the material taking mechanism (5) to detect the door stopper; A lubrication mechanism (7) is arranged on the workbench (1) and corresponds to the indexing turntable (2) to achieve lubrication of the door stopper; A cylinder pressing module (8) is arranged on the workbench (1) and corresponds to the indexing turntable (2); Two loading mechanisms (9) are provided, both of which are arranged on the workbench (1) and correspond to the cylinder pressing module (8) to realize the assembly of accessories of the door stopper; A sheet pressing mechanism (10) is arranged on the workbench (1) and corresponds to the indexing turntable (2) to achieve secondary assembly of the door stopper accessories; A material receiving mechanism (11) is arranged on the workbench (1) and corresponds to the indexing turntable (2) to remove defective products; A discharging mechanism (12) is arranged on the workbench (1) and corresponds to the indexing turntable (2) so as to enable the door stopper accessories to be discharged after being assembled.
2. The door stopper assembly device according to claim 1, characterized in that: The material picking mechanism (5) comprises a two-axis slide rail material picking module (51), two cylinder rotary material clamping assemblies (52) and a cylinder rotary clamping assembly (53); the two-axis slide rail material picking module (51) is fixedly connected to the workbench (1); the two cylinder rotary material clamping assemblies (52) are both arranged on the two-axis slide rail material picking module (51); and the cylinder rotary clamping assembly (53) is fixedly connected to the workbench (1) and corresponds to the two cylinder rotary material clamping assemblies (52).
3. The door stopper accessory assembly device according to claim 2, characterized in that: The detection mechanism (6) comprises an incoming material detection camera (61), a side detection camera (62) and a bottom detection camera (63); the incoming material detection camera (61) is fixedly connected to the conveying device (4); and the side detection camera (62) and the bottom detection camera (63) are both fixedly connected to the workbench (1) and correspond to the cylinder rotating clamping assembly (53).
4. The door stopper accessory assembly device according to claim 3, characterized in that: The lubrication mechanism (7) comprises a movable cylinder (71), two side hole spraying assemblies (72), a cylinder positioning module (73), a two-axis slide rail spraying module (74), a bottom spraying assembly (75) and a material receiving baffle (76); the movable cylinder (71) and the two-axis slide rail spraying module (74) are both fixedly connected to the workbench (1); the two side hole spraying assemblies (72) and the cylinder positioning module (73) are both fixedly connected to the output end of the movable cylinder (71); the bottom spraying assembly (75) is arranged on the two-axis slide rail spraying module (74); and the material receiving baffle (76) is fixedly connected to the workbench (1) and corresponds to the bottom spraying assembly (75).
5. The door stopper accessory assembly device according to claim 4, characterized in that: Each of the loading mechanisms (9) comprises two first vibration feeders (91), a two-axis slide rail double-station module (92), a servo rotary clamping assembly (93), a cylinder clamping assembly (94), a cap misalignment cylinder assembly (95), a spring misalignment cylinder assembly (96), a detection assembly (97), a waste pipe (98), a translation slide rail module (99) and a rotary clamping cylinder assembly (910), the two first vibration feeders (91), a two-axis slide rail double-station module (92), a cap misalignment cylinder assembly (95), a spring misalignment cylinder assembly (96), a detection assembly (97), a waste pipe (98) and the translation slide rail module (99) are fixedly connected to the workbench (1), and the cap offset cylinder assembly (95) and the spring offset cylinder assembly (96) respectively correspond to the two first vibration loaders (91), the servo rotary clamping assembly (93) and the cylinder clamping assembly (94) are both arranged on the two-axis slide rail double-station module (92) and correspond to the cap offset cylinder assembly (95) and the spring offset cylinder assembly (96), and the rotary clamping cylinder assembly (910) is arranged on the translation slide rail module (99) and corresponds to the cylinder clamping assembly (94) and the cylinder pressing module (8).
6. The door stopper accessory assembly device according to claim 5, characterized in that: Each of the loading mechanisms (9) further comprises a first positioning cylinder (911) and a positioning shaft (912); the first positioning cylinder (911) is fixedly connected to the spring offset cylinder assembly (96); the positioning shaft (912) is fixedly connected to the output end of the first positioning cylinder (911); and the positioning shaft (912) movably penetrates the spring offset cylinder assembly (96) and corresponds to the servo rotary clamping assembly (93) and the cylinder clamping assembly (94).
7. The door stopper accessory assembly device according to claim 6, characterized in that: The tablet pressing mechanism (10) comprises a support frame (101), two offset dies (102), two second vibration feeders (103), two second positioning cylinders (104), two positioning frames (105), two offset push cylinder assemblies (106), a press cylinder (107) and a press rod assembly (108); the support frame (101) and the two second vibration feeders (103) are all fixedly connected to the workbench (1); the two offset dies (102) and the press cylinder (107) are all fixedly connected to the support frame (101); and the two second vibration feeders (103) are respectively connected to the two offset dies (102). Correspondingly, the output ends of the two second positioning cylinders (104) are fixedly connected to the support frame (101), the two positioning frames (105) are respectively fixedly connected to the second positioning cylinders (104), and the two positioning frames (105) are slidably connected to the support frame (101), the two offset push cylinder assemblies (106) are fixedly connected to the support frame (101) and correspond to the two offset dies (102), respectively, and the pressure rod assembly (108) is fixedly connected to the output end of the press cylinder (107), and the pressure rod assembly (108) is slidably connected to the support frame (101) and corresponds to the two offset dies (102).
8. The vehicle door stopper accessory assembly device according to claim 7, characterized in that: The tablet pressing mechanism (10) further comprises a fixed seat (109), a lifting cylinder (1010), a push rod (1011), a limit hole (1012), a positioning hole (1013), a telescopic cylinder (1014) and a limit rod (1015); the fixed seat (109) and the lifting cylinder (1010) are both fixedly connected to the workbench (1); the push rod (1011) is fixedly connected to the output end of the lifting cylinder (1010); and the push rod (1011) is slidably connected to a positioning component (3) in the fixed seat (109). Correspondingly, the limiting hole (1012) is formed on the top rod (1011), the positioning hole (1013) is formed on the fixing seat (109), and the limiting hole (1012) corresponds to the positioning hole (1013), the telescopic cylinder (1014) is fixedly connected to the support frame (101), the limiting rod (1015) is fixedly connected to the output end of the telescopic cylinder (1014), and the limiting rod (1015) is slidably plugged into the fixing seat (109) to match the limiting hole (1012) and the positioning hole (1013).
9. The vehicle door stopper accessory assembly device according to claim 8, characterized in that: The material receiving mechanism (11) comprises a two-axis cylinder slide rail module (111), a cylinder waste material clamping assembly (112) and a storage box (113); the two-axis cylinder slide rail module (111) and the storage box (113) are both fixedly connected to the workbench (1); the cylinder waste material clamping assembly (112) is arranged on the two-axis cylinder slide rail module (111) corresponding to the storage box (113).
10. The vehicle door stopper accessory assembly device according to claim 9, characterized in that: The discharging mechanism (12) comprises a rotating cylinder (121), a cylinder clamp (122), a screw rail module (123), a lifting cylinder (124) and a cylinder spinning assembly (125); the rotating cylinder (121) and the screw rail module (123) are both fixedly connected to the workbench (1); the cylinder clamp (122) is arranged on the rotating cylinder (121); the lifting cylinder (124) is slidably connected to the screw rail module (123); and the cylinder spinning assembly (125) is arranged at the output end of the lifting cylinder (124).
Citation Information
Cited By
Assembly equipment and method for automobile rainfall sensor processing
CN121199619A