Wheel part end face hole rapid face adjusting machining clamping tool

By designing a quick surface adjustment processing and clamping tool for wheel-type parts, the problems of cumbersome operation, inefficient efficiency and difficulty in ensuring accuracy in the prior art are solved, and efficient and accurate double-end face processing is achieved.

CN223000140UActive Publication Date: 2025-06-20NANJING AVIS TRANSMISSION TECH
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Patent Information

Application Number
CN202422129202.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-31
Publication Date
2025-06-20
Estimated Expiration
2034-08-31

AI Technical Summary

Technical Problem

The prior art is difficult to operate when processing both end faces of wheel parts in wind power gear boxes, and is inefficient and difficult to ensure accuracy, especially when the holes on both sides have relative position requirements.

Method used

A quick surface adjustment and clamping tool for wheel parts end faces is designed. Through the combination of V-shaped base, cross beam, contoured high block, square block, sleeve, screw, double-headed stud and press plate, the rapid clamping of wheel parts is achieved, and the processing of both end faces can be completed without lifting and turning over.

Benefits of technology

It realizes double-end face processing with simple operation, high production efficiency and high accuracy. It is suitable for mass production and parts with high accuracy requirements, especially when the holes on both sides have relative position requirements, which can ensure accuracy.

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Abstract

The utility model provides a wheel part end face hole rapid face adjusting machining clamping tool. The wheel part end face hole rapid face adjusting machining clamping tool is characterized in that a V-shaped base is horizontally and fixedly placed on a workbench; the wheel part is vertically placed in a V-shaped groove of the V-shaped base; the outer circle is provided with a cross beam which is connected with the V-shaped base and is used for pressing the wheel part; the equal-height blocks are placed on the workbench, the square blocks are placed on the equal-height blocks, and the equal-height blocks and the square blocks are fixedly connected to the workbench. Equal-height block and square block combinations are arranged on the two sides of the wheel part respectively, and the side end faces of the square blocks on the two sides are tightly attached to the side end faces of the two sides of the wheel part respectively. The device is simple in operation, high in production efficiency, high in universality and capable of ensuring required precision when being used for processing holes in two end surfaces of wheel parts.
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Description

Technical Field

[0001] The utility model relates to a tooling field, in particular to a clamping tooling for rapid face adjustment machining of end face holes of wheel parts. Background Art

[0002] Due to the advantages of pollution-free and low construction cost, wind power generation has developed rapidly in recent years.

[0003] In a wind power gearbox, for the machining of end face holes at both ends of a wheel part (such as a gear), generally, one end face hole is machined first, then the part is lifted and turned over, and then clamped again to machine the other end face hole. The operation is cumbersome and the efficiency is low. For parts produced in batches and with certain requirements for production accuracy, especially when there are relative position requirements for the holes on both sides, the existing machining methods are difficult to guarantee the accuracy. Summary of the Utility Model

[0004] The utility model provides a clamping tooling for rapid face adjustment machining of end face holes of wheel parts, aiming to solve the shortcomings of the existing technology, making the machining of end face holes at both ends of wheel parts simple in operation, high in production efficiency, ensuring the required accuracy, and strong in versatility.

[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0006] A clamping tooling for rapid face adjustment machining of end face holes of wheel parts, characterized in that:

[0007] The V-shaped base is horizontally and fixedly placed on the workbench; the wheel part is vertically placed in the V-shaped groove of the V-shaped base; there is a cross beam connected to the V-shaped base to press the outer circle of the wheel part;

[0008] The equal-height blocks are placed on the workbench, and the square blocks are placed on the equal-height blocks. The equal-height blocks and the square blocks are fixedly connected to the workbench; on both sides of the wheel part, there are combinations of equal-height blocks and square blocks respectively, and the side end faces of the square blocks on both sides are respectively in close contact with the side end faces of both sides of the wheel part.

[0009] There is a sleeve placed on the workbench, and a screw rod is screwed into the screw hole opened on the upper end face of the sleeve;

[0010] Both ends of the pressing plate press on the upper end face of the screw rod and the upper end face of the square block. On both sides of each square block, there is a set of combinations of sleeve, screw rod, and pressing plate respectively;

[0011] The double-headed stud passes through the through hole on the pressing plate, the lower end of the double-headed stud is screwed into the screw hole opened on the upper surface of the workbench, and the nut is screwed on the double-headed stud and presses the double-headed stud. The pressing plate presses the upper end face of the screw rod and the upper end face of the square block; on both sides of each square block, there is a set of combinations of sleeve, screw rod, double-headed stud, pressing plate, and nut respectively.

[0012] The height of the upper end face of the screw rod screwed into the screw hole opened on the upper end face of the sleeve is the same as the height of the upper end face of the square block.

[0013] Two stud bolts are respectively screwed into two screw holes on the upper end faces on both sides of the V-shaped base; the two stud bolts respectively pass through two through holes of the cross beam; two nuts are respectively screwed on the two stud bolts, and the nuts press the cross beam, and the cross beam presses the outer circle of the wheel-like part.

[0014] The beneficial effects of the present utility model are as follows:

[0015] The present utility model selects a horizontal machining center, uses an equal-height block and a square block to fixedly support the side end face of the wheel-like part, and after finishing the machining of one side, the workbench rotates 180°, and then the other side can be machined, realizing that both ends of the hole can be machined in one clamping without hoisting and turning over to clamp and machine the hole at the other end again. The operation is simple and the production efficiency is high. Especially for the relative position requirements of the holes on both sides, the clamping fixture can ensure the required accuracy. By adjusting the screwing-in of the stud bolt and the screw rod, the clamping and machining of different types of workpieces can be realized, and the versatility is strong. Description of the Drawings

[0016] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0017] Figure 1 It is a schematic cross-sectional view of the present utility model. Specific Embodiments

[0018] In order to more clearly illustrate the technical solution of the present utility model, the drawings required to be used in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other embodiments can be obtained based on these drawings without creative efforts. In order to facilitate the understanding of the present utility model, the present utility model will be described in more detail below in conjunction with the drawings and specific embodiments.

[0019] It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "bottom", etc. used in this specification is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0020] As Figure 1 shown:

[0021] Tooling usage process:

[0022] 1. The V-shaped base 4 is horizontally and fixedly placed on the workbench 100;

[0023] 2. Two stud bolts 3 are respectively screwed into the two screw holes 42 on the upper end faces on both sides of the V-shaped base 4;

[0024] 3. The workpiece gear 12 is vertically lifted and placed into the V-shaped groove 41 of the V-shaped base 4;

[0025] 4. Lift the lifting beam 2. The two through holes 21 of the beam 2 respectively pass through the two stud bolts 3, and the beam 2 presses on the outer circle of the workpiece gear 12;

[0026] 5. Two nuts 1 are respectively screwed onto the two stud bolts 3. The nuts 1 press the beam 2, and the beam 2 presses the outer circle of the workpiece gear 12;

[0027] 6. Select suitable equal-height blocks 11 and square blocks 10. The equal-height blocks 11 are placed on the workbench 100, and the square blocks 10 are placed on the equal-height blocks 11. The side end face of the square block 10 is closely attached to the side end face of the workpiece gear 12. There are combinations of equal-height blocks 11 and square blocks 10 on both sides of the workpiece gear 12, and the end faces of the square blocks 10 on both sides are respectively closely attached to the end faces on both sides of the workpiece gear 12;

[0028] 7. The sleeve 6 with a handle is placed on the workbench 100. The screw rod 5 is screwed into the screw hole 61 opened on the upper end face of the sleeve 6. Rotate the screw rod 5 to make it rise and fall to ensure that the height of the upper end face of the screw rod 5 is the same as the height of the upper end face of the square block 10;

[0029] 8. The two ends of the pressing plate 9 press on the upper end face of the screw rod 5 and the upper end face of the square block 10. There is a set of combinations of sleeve 6, screw rod 5, and pressing plate 9 on both sides of each square block;

[0030] 9. The stud 7 passes through the through hole 91 on the pressing plate 9, the lower end of the stud 7 is screwed into the threaded hole 101 opened on the upper surface of the workbench 100, the nut 8 is screwed on the stud 7, the nut 8 presses the stud 7, and the pressing plate 9 presses the upper end surface of the screw rod 5 and the upper end surface of the square block 10. A set of combinations of the sleeve 6, the screw rod 5, the stud 7, the pressing plate 9, and the nut 8 are respectively provided on both sides of each square block 10.

[0031] So far, the clamping tooling is completed, and the horizontal machining center can normally machine the holes on one end face of the workpiece gear 12. After the machining is completed, the workbench rotates 180°, and the holes on the other end face of the workpiece gear 12 are normally machined.

[0032] The various embodiments in this specification are described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The clamping tool for quick face adjustment of the end surface of wheel parts is characterized by: The V-shaped base is fixed horizontally on the workbench; the wheel parts are vertically placed in the V-shaped groove of the V-shaped base; a crossbeam connected to the V-shaped base is used to clamp the outer circle of the wheel parts; the equal-height blocks are placed on the workbench, the square blocks are placed on the equal-height blocks, and the equal-height blocks and the square blocks are fixedly connected to the workbench; the wheel parts are respectively provided with a combination of equal-height blocks and square blocks on both sides, and the side end faces of the square blocks on both sides are respectively pressed against the side end faces on both sides of the wheel parts.

2. The fast face adjustment processing fixture for the end surface of a wheel part according to claim 1, characterized in that: A sleeve is placed on a workbench, and a screw is screwed into a screw hole opened on the upper end surface of the sleeve; two ends of a pressure plate are pressed on the upper end surfaces of the screw and the upper end surfaces of a square block, and each square block has a set of sleeve, screw, and pressure plate combinations on both sides; a stud passes through a through hole on the pressure plate, and the lower end of the stud is screwed into a screw hole opened on the upper surface of the workbench, a nut is screwed on the stud and presses the stud, and the pressure plate presses the upper end surfaces of the screw and the upper end surfaces of the square block; each square block has a set of sleeve, screw, stud, pressure plate, and nut combinations on both sides.

3. The fast face adjustment tooling for wheel parts end surface according to claim 2, characterized in that: The height of the upper end surface of the screw rod screwed in the screw hole opened on the upper end surface of the sleeve is consistent with the height of the upper end surface of the square block.

4. The fast face adjustment processing fixture for wheel parts end surface according to claim 1, characterized in that: Two studs are respectively screwed into two screw holes on the upper end surfaces of both sides of the V-shaped base; the two studs pass through the two through holes of the beam respectively; two nuts are respectively screwed on the two studs, the nuts press the beam, and the beam presses the outer circle of the wheel-like parts.