High-wear-resistance diamond roller

By designing a high wear-resistant diamond roller, using reasonable structural design and components to work together, the existing grinding device has been solved, and efficient, stable and wear-resistant grinding effects have been achieved.

CN223000251UActive Publication Date: 2025-06-20KESHENG EXTRUSION MASCH TECH (NANJING) CO LTD
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Patent Information

Application Number
CN202421700932.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-20
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing grinding devices have problems with synchronous tooth belt breakage during the production process, resulting in low production efficiency and long maintenance time. The traditional grinding method consumes a lot of artificial physical strength and low production efficiency.

Method used

A high wear resistance diamond roller is designed, adopting a reasonable structural design, including an outer unit, a motor, a rotating rod, a rotating wheel, a synchronous wheel, a steel belt, a variable speed motor, a spray device and a grinding wheel. Through the coordinated work of these components, the grinding efficiency and wear resistance are improved.

Benefits of technology

It improves grinding efficiency, reduces manual physical consumption, extends the service life of the equipment, reduces production costs, and improves the stability and smoothness of the grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-abrasion-resistance diamond roller which comprises an outer machine, a feeding port is formed in the upper end of the outer machine, fixing blocks are arranged on the two sides of the feeding port, a water inlet hole is formed in one side of the outer machine, a fixing plate is arranged on one side of the water inlet hole, a motor is arranged at the upper end of the fixing plate, a rotating rod is arranged on one side of the motor, and a rotating wheel is arranged at one end of the outer machine. A synchronous rotating wheel is arranged on one side of the rotating wheel and connected with the rotating wheel through a steel belt, a variable speed motor is arranged at the lower end of the synchronous rotating wheel, a first rotating roller is arranged in the outdoor unit, a second rotating roller is arranged at the lower end of the first rotating roller, a spraying device is arranged on one side of the second rotating roller, and a spraying head is arranged on the surface of the spraying device. A rotating rod is arranged at the lower end of the spray head, sliding buckles are arranged on the two sides of the rotating rod, a fixing rod is arranged at one end of each sliding buckle, and a polishing wheel is arranged on one side of each fixing rod.
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Description

Technical Field

[0001] The utility model relates to the field of grinding devices, in particular to a highly wear-resistant diamond roller. Background Technique

[0002] Currently, in the board manufacturing industry, mechanical paving and forming usually adopt diamond roller paving. The roller surface is processed into a diamond shape, and raw materials are sorted through the gaps between the rollers to form artificial particleboards with different cross-sections. At present, the roller drive all adopts synchronous toothed belt drive. During the production process, materials often fall on the synchronous toothed belt or pulley, resulting in the breakage of the synchronous toothed belt. Then, the tensioning pulley must be loosened, and then the whole synchronous toothed belt needs to be replaced. This process takes at least 15 minutes. The replacement is very cumbersome and the maintenance time is long, resulting in low production efficiency and increasing production costs invisibly.

[0003] In the contemporary production industry, the use of grinding devices is becoming more and more extensive. The use of grinding devices directly affects the production efficiency. The current common grinding devices are single, not only with low grinding efficiency, but also consuming a large amount of manual labor. The traditional grinding method requires personnel to manually grind it, which not only wastes human resources but also has low production efficiency.

[0004] In view of this, in order to study and improve the existing problems, a highly wear-resistant diamond roller is provided. The structure is reasonably designed, greatly improving the grinding efficiency, with high stability, saving personnel's physical strength, and taking into account various applications. It aims to solve problems and improve practical value through this technology. Content of the Utility Model

[0005] The purpose of the utility model is to solve the defects existing in the prior art and propose a highly wear-resistant diamond roller.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A highly wear-resistant diamond roller. This device includes an outer machine. There is a feed inlet at the upper end of the outer machine. There are fixed blocks on both sides of the feed inlet. There is a water inlet hole on one side of the outer machine. There is a fixed plate on one side of the water inlet hole. There is a motor at the upper end of the fixed plate. There is a rotating rod on one side of the motor. There is a rotating wheel at one end of the outer machine. There is a synchronous rotating wheel on one side of the rotating wheel. The synchronous rotating wheel and the rotating wheel are connected by a steel belt. There is a variable-speed motor at the lower end of the synchronous rotating wheel. There is a first rotating roller inside the outer machine. There is a second rotating roller at the lower end of the first rotating roller. There is a spraying device on one side of the second rotating roller. There are nozzles on the surface of the spraying device. There is a rotating rod at the lower end of the nozzle. There are sliding buckles on both sides of the rotating rod. One end of the sliding buckle is provided with a fixed rod. There is a grinding wheel on one side of the fixed rod. Through the use of the diamond roller and the motor, the utility model realizes a highly wear-resistant diamond roller and improves the working efficiency.

[0007] As a further description of the above technical solution:

[0008] The feed inlet is opened at the upper end of the outer machine. The fixing blocks are fixedly connected to both sides of the feed inlet, and the number of them is two groups. The water inlet hole is opened on one side of the outer machine. The fixing plate is fixedly connected to one side of the water inlet hole, and its shape is rectangular.

[0009] As a further description of the above technical solution:

[0010] The motor is fixedly connected to the upper end of the fixing plate. The rotating rod is movably connected to one side of the motor. The rotating wheel is movably connected to one end of the outer machine. The synchronous rotating wheel is movably connected to one side of the rotating wheel. The motor drives the rotating wheel to rotate through a steel belt, and the rotating wheel drives the synchronous rotating wheel to rotate through a steel belt.

[0011] As a further description of the above technical solution:

[0012] The variable-speed motor is fixedly connected to the lower end of the synchronous rotating wheel, and the number of them is two groups. The first rotating roller is movably connected inside the outer machine, and the number of its rollers is two groups.

[0013] As a further description of the above technical solution:

[0014] The second rotating roller is movably connected to the lower end of the first rotating roller, and the number of its rollers is two groups. The spraying device is fixedly connected to the inner wall of the outer machine. The nozzles are fixedly connected to the surface of the spraying device, and the number of them is several groups.

[0015] As a further description of the above technical solution:

[0016] The sliding buckles are fixedly connected to both sides of the rotating rod, and the number of them is two groups. The fixed rod is movably connected to one end of the sliding buckle. The fixed rod is retracted and extended by rotating the rotating rod through the motor. The grinding wheel is rotatably connected to one side of the fixed rod.

[0017] The utility model has the following beneficial effects: The external protection plate of the equipment protects the internal machine, and at the same time prevents splashing during the grinding process from causing harm to the staff. The upper fixing blocks fix the plate when it enters the machine, preventing deviation during the grinding process. The motor drives the rotation through a steel belt and the rotating wheel. The steel belt has better durability and is not easily broken. The synchronous rotating wheel is driven while the rotating wheel rotates and rotates synchronously with it, ensuring the smoothness of grinding. The variable-speed motor controls the grinding speed of the second rotating roller, reducing the phenomenon of faster wear under high-speed operation. The internal spraying device cools down during grinding, preventing the phenomenon of fast wear of the rotating roller at high temperature. The internal grinding wheel is convenient for grinding the internal rotating roller. The rotating roller uses high-strength steel, combined with various structures, improving the wear resistance. Description of the Drawings

[0018] Figure 1The overall appearance diagram of a highly wear-resistant diamond roller proposed by the present utility model;

[0019] Figure 2 The internal diagram of a highly wear-resistant diamond roller proposed by the present utility model;

[0020] Figure 3 The grinding device diagram of a highly wear-resistant diamond roller proposed by the present utility model.

[0021] Legend description:

[0022] 1. Outer machine; 2. Feed inlet; 3. Fixed block; 4. Water inlet hole; 5. Fixed plate; 6. Motor; 7. Rotating rod; 8. Rotating wheel; 9. Synchronous rotating wheel; 10. Steel belt; 11. Variable-speed motor; 12. First rotating roller; 13. Second rotating roller; 14. Spraying device; 15. Nozzle; 16. Sliding buckle; 17. Fixed rod; 18. Grinding wheel. Specific implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] Refer to Figures 1-3, an embodiment of the high - wear - resistant diamond roller provided by the utility model includes an outer machine 1. A feed inlet 2 is arranged at the upper end of the outer machine 1. Fixing blocks 3 are arranged on both sides of the feed inlet 2. A water inlet hole 4 is arranged on one side of the outer machine 1. A fixing plate 5 is arranged on one side of the water inlet hole 4. A motor 6 is arranged at the upper end of the fixing plate 5. A rotating rod 7 is arranged on one side of the motor 6. A rotating wheel 8 is arranged at one end of the outer machine 1. A synchronous rotating wheel 9 is arranged on one side of the rotating wheel 8. The synchronous rotating wheel 9 and the rotating wheel 8 are connected by a steel belt 10. A variable - speed motor 11 is arranged at the lower end of the synchronous rotating wheel 9. A first rotating roller 12 is arranged inside the outer machine 1. A second rotating roller 13 is arranged at the lower end of the first rotating roller 12. A spraying device 14 is arranged on one side of the second rotating roller 13. Nozzles 15 are arranged on the surface of the spraying device 14. The rotating rod 7 is arranged at the lower end of the nozzles 15. Sliding buckles 16 are arranged on both sides of the rotating rod 7. A fixing rod 17 is arranged at one end of the sliding buckles 16. A grinding wheel 18 is arranged on one side of the fixing rod 17.

[0026] Specifically, the feed inlet 2 is opened at the upper end of the outer machine 1. The fixing blocks 3 are fixedly connected to both sides of the feed inlet 2, and the number of them is two groups, which is convenient for fixing the plate. The water inlet hole 4 is opened on one side of the outer machine 1, and a connecting water pipe is used to supply water to the internal spraying device 14. The fixing plate 5 is fixedly connected to one side of the water inlet hole 4, and its shape is rectangular, which is convenient for fixing the motor 6.

[0027] Specifically, the motor 6 is fixedly connected to the upper end of the fixing plate 5. The rotating rod 7 is movably connected to one side of the motor 6. The rotating wheel 8 is movably connected to one end of the outer machine 1. The synchronous rotating wheel 9 is movably connected to one side of the rotating wheel 8. The motor 6 drives the rotating wheel 8 to rotate through the steel belt 10, and the rotating wheel 8 drives the synchronous rotating wheel 9 to rotate through the steel belt 10. Synchronous rotation prevents the problem of the plate running off during grinding.

[0028] Specifically, the variable - speed motor 11 is fixedly connected to the lower end of the synchronous rotating wheel 9, and the number of them is two groups, which controls the speed of the second rotating roller 13 and reduces the friction under high - speed conditions. The first rotating roller 12 is movably connected inside the outer machine 1, and the number of its rotating rollers is two groups, which is convenient for grinding both sides of the plate.

[0029] Specifically, the second rotating roller 13 is movably connected to the lower end of the first rotating roller 12, and the number of its rotating rollers is two groups, which grinds the plate that has been ground for the first time for the second time. The spraying device 14 is fixedly connected to the inner wall of the outer machine 1 to cool it, and at the same time, it also prevents the problem that the rotating roller wears quickly at high temperatures. The nozzles 15 are fixedly connected to the surface of the spraying device 14, and the number of them is several groups, which sprays water.

[0030] Specifically, the slip catches 16 are fixedly connected to both sides of the rotating rod 7, and the number of them is two groups. The fixed rod 17 is movably connected to one end of the slip catch 16, which facilitates the rotation of the fixed rod 17. The fixed rod 17 rotates the rotating rod 7 through the motor 6 for retraction and extension. The grinding wheel 18 is rotatably connected to one side of the fixed rod 17, which facilitates the grinding of the rotating roller.

[0031] Working principle and process: The staff checks the machine equipment to see if it is running normally. After the inspection is completed, the machine is turned on. The plate to be ground is aligned with the fixed block 3 and placed in, and then fixed. The motor 6 drives the rotating wheel 8 through the steel belt 10, and the rotating wheel 8 drives the synchronous rotating wheel 9 to rotate through the steel belt 10. The rotating wheel 8 drives the first rotating roller 12 to rotate, and the plate will extend inward along with the first rotating roller 12. The second rotating roller 13 rotates with the rotation of the variable-speed motor 11 to perform the second grinding on the plate. While grinding, the spraying device 14 sprays water from the nozzle 15 to cool the rotating roller. After grinding a certain number of plates, the staff grinds the rotating roller. The motor 6 drives the rotating rod 7 to lower the fixed rod 17, so as to grind the rotating roller.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high wear-resistant diamond roller, comprising an external machine (1), characterized in that: The upper end of the external machine (1) is provided with a feed inlet (2), and fixed blocks (3) are provided on both sides of the feed inlet (2). A water inlet (4) is provided on one side of the external machine (1), and a fixed plate (5) is provided on one side of the water inlet (4). A motor (6) is provided on the upper end of the fixed plate (5), and a rotating rod (7) is provided on one side of the motor (6). A rotating wheel (8) is provided on one end of the external machine (1), and a synchronous rotating wheel (9) is provided on one side of the rotating wheel (8). The synchronous rotating wheel (9) is connected to the rotating wheel (8) via a steel belt (10). The synchronous rotating wheel (9) ) is provided at the lower end of a variable speed motor (11), a first rotating roller (12) is provided inside the external unit (1), a second rotating roller (13) is provided at the lower end of the first rotating roller (12), a spray device (14) is provided on one side of the second rotating roller (13), a spray head (15) is provided on the surface of the spray device (14), a rotating rod (7) is provided at the lower end of the spray head (15), sliding buckles (16) are provided on both sides of the rotating rod (7), a fixing rod (17) is provided at one end of the sliding buckle (16), and a grinding wheel (18) is provided on one side of the fixing rod (17).

2. A high wear-resistant diamond roller according to claim 1, characterized in that: The feed port (2) is provided at the upper end of the external machine (1); the fixing blocks (3) are fixedly connected to both sides of the feed port (2), and there are two sets of fixing blocks; the water inlet hole (4) is provided at one side of the external machine (1); the fixing plate (5) is fixedly connected to one side of the water inlet hole (4), and its shape is rectangular.

3. A high wear-resistant diamond roller according to claim 1, characterized in that: The motor (6) is fixedly connected to the upper end of the fixed plate (5), the rotating rod (7) is movably connected to one side of the motor (6), the rotating wheel (8) is movably connected to one end of the external unit (1), and the synchronous rotating wheel (9) is movably connected to one side of the rotating wheel (8). The motor (6) drives the rotating wheel (8) to rotate via a steel belt (10), and the rotating wheel (8) drives the synchronous rotating wheel (9) to rotate via the steel belt (10).

4. A high wear-resistant diamond roller according to claim 1, characterized in that: The variable speed motor (11) is fixedly connected to the lower end of the synchronous rotating wheel (9), and the number of the variable speed motor (11) is two sets; the first rotating roller (12) is movably connected to the inside of the external machine (1), and the number of the rotating roller is two sets.

5. The high wear-resistant diamond roller according to claim 1, characterized in that: The second rotating roller (13) is movably connected to the lower end of the first rotating roller (12), and the number of the rotating rollers is two groups. The spray device (14) is fixedly connected to the inner wall of the external machine (1), and the spray head (15) is fixedly connected to the surface of the spray device (14), and the number of the spray head (15) is several groups.

6. A high wear-resistant diamond roller according to claim 1, characterized in that: The slide buckles (16) are fixedly connected to both sides of the rotating rod (7), and there are two sets of slide buckles. The fixed rod (17) is movably connected to one end of the slide buckle (16). The fixed rod (17) is retracted and extended by rotating the rotating rod (7) through the motor (6). The grinding wheel (18) is rotatably connected to one side of the fixed rod (17).