Polishing mechanism for decorative plate
By designing an automated decorative plate grinding mechanism, using components such as servo cylinders, lift cylinders, rotating motors and dust pumps, the problems of low grinding efficiency and dust pollution in the existing technology are solved, and an efficient and environmentally friendly grinding process is achieved.
Patent Information
- Application Number
- CN202422213268.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-10
AI Technical Summary
In the prior art, the grinding efficiency of decorative panels is low, the quality is difficult to guarantee, and the dust generated during the grinding process is harmful to the health of the operator.
A decorative panel grinding mechanism is designed, including a rack, a working platform, a dust collector, a support assembly and a grinding assembly. Through the combination of servo cylinders, lift cylinders, rotating motors and dust pumps, automatic loading, grinding, flipping and dusting of the decorative panels is achieved.
It realizes quick and efficient grinding of decorative panels, improves grinding quality and efficiency, and at the same time, the cleanliness of the grinding environment is ensured through the automatic vacuuming system, and protects the health of the operators.
Smart Images

Figure CN223000294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of decorative board grinding, in particular to a decorative board grinding mechanism. Background Art
[0002] Decorative board is a kind of material widely used in interior decoration. It has various characteristics and classifications and can be selected according to different home styles and personal preferences. Decorative boards can be used for wall decoration, furniture making, door and window and cabinet making, etc. It can not only enhance the beauty of the interior, but also has certain functions, such as heat insulation, sound insulation, moisture-proof, etc. The selection and use of decorative boards can significantly affect the overall effect and functionality of interior decoration. Therefore, its beauty, durability and environmental protection should be considered comprehensively when selecting.
[0003] The grinding process of decorative boards is an important production link, which directly affects the surface quality and decorative effect of decorative boards. In the prior art, the grinding of decorative boards is generally carried out manually or manually with the aid of instruments. Such grinding methods are inefficient, and the grinding quality cannot be guaranteed. At the same time, the dust generated by grinding will also affect the physical health of operators, which is very inconvenient. Content of the Utility Model
[0004] The purpose of the utility model is to provide a decorative board grinding mechanism with a clever structure, which can realize the automatic feeding, grinding, turning and dust extraction of decorative boards, and can realize the fast and efficient grinding of decorative boards, which is convenient and practical.
[0005] The technical solution for achieving the object of the present utility model is as follows: The present utility model includes a frame, a working platform fixed on the frame, and a dust collection box fixed on the frame; two support components for supporting the decorative board and a grinding component for grinding the decorative board on the support components are provided on the working platform. The support component includes a first servo cylinder fixed on the working platform, a support slide rail fixed on the working platform, a support slider slidably arranged on the support slide rail driven by the first servo cylinder, a support base fixed on the support slider, first lifting cylinders fixed on both sides of the support base, rotary motors fixed on the telescopic ends of the respective first lifting cylinders, and positioning frames fixed on the output ends of the respective rotary motors and capable of positioning and installing the decorative board. The positioning frame is pressed against the support base before rotation. The grinding component includes a second servo cylinder fixed on the frame, a grinding slide bar fixed on the frame and perpendicular to the support slide rail, a grinding slider slidably arranged on the grinding slide bar driven by the second servo cylinder, a second lifting cylinder fixed on the grinding slider, a grinding motor fixed on the telescopic end of the second lifting cylinder, and a grinding plate fixed on the output end of the grinding motor. A dust extraction pump is provided on the grinding slider. The dust extraction pump is connected to the dust collection box through a hose. A plastic elbow for sucking dust from the decorative board during grinding is also provided on the dust extraction pump. One end of the plastic elbow is connected to the dust extraction pump, and the other end of the plastic elbow is provided with a suction hood. The grinding plate grinds the decorative board in the positioning frame by the drive of the second servo cylinder on the grinding slider and the drive of the second lifting cylinder on the grinding motor, and sucks the dust generated during grinding into the dust collection box through the suction hood by the drive of the dust extraction pump.
[0006] Further, a grinding slide rail parallel to the grinding slide bar is provided at the bottom of the dust collection box. A through hole for the grinding slide bar to pass through is provided on the grinding slider. A connecting slider adapted to the grinding slide rail is also provided on the grinding slider. The grinding slider is slidably connected to the frame through the drive of the second servo cylinder, the sliding fit between the grinding slider and the grinding slide bar, and the cooperation between the connecting slider and the grinding slide rail.
[0007] Further, a grinding bracket is fixedly provided at the telescopic end of the second lifting cylinder, the grinding motor is fixed inside the grinding bracket, and the grinding bracket is further provided with support rods capable of supporting the grinding plate. One end of each support rod is fixed on the grinding bracket, and a connecting block is provided at the other end of each support rod. A connecting groove coaxially arranged with the connecting block is provided on the side of the connecting block, and rollers are connected to both sides of the connecting groove. The axes of the connecting rollers are arranged parallel to the extending direction of the support rod. The grinding plate is provided with support grooves into which the support rods can be inserted and rotated, and the support grooves are coaxially arranged with the grinding plate. Support inner grooves adapted to the connecting rollers are provided in the support grooves, and the support inner grooves communicate with the support grooves and are coaxially arranged with the grinding plate. The grinding plate is rotationally connected to the grinding bracket through the drive of the grinding motor, the insertion and cooperation of the support rod and the support groove, and the cooperation of the connecting rollers and the support inner grooves.
[0008] Further, a positioning groove is provided inside the positioning frame, and pressing components capable of pressing the decorative plate are provided on the inner walls of the positioning groove. The pressing components include pressing grooves provided on the positioning frame, pressing rods slidably arranged in the pressing grooves, and pressing plates fixed on the pressing rods. A return spring is sleeved on the pressing rod, and both ends of the return spring act on the pressing groove and the pressing rod respectively. After the decorative plate is placed in the positioning groove, each pressing plate presses against the decorative plate through the continuous force applied by the return spring and the sliding cooperation of the pressing rod and the pressing groove.
[0009] Further, guide rods corresponding to the pressing rods are further provided on each pressing plate, and guide grooves adapted to the guide rods are further provided on the inner wall of the positioning frame. Each guide groove is arranged parallel to the pressing groove.
[0010] Further, a back plate is provided between the working platform and the dust collection box body. Dust collection grooves are provided on both the working platform and the back plate, and the dust collection grooves on the working platform communicate with those on the back plate. Covers with a plurality of dust collection holes are provided on each dust collection groove, and dust collection pumps are provided in each dust collection groove. Each dust collection pump is connected to the dust collection box through a flexible pipe.
[0011] Further, side baffles are provided on both sides of the working platform. The upper and lower ends of the side baffles are respectively fixed on the dust collection box and the working platform, and the back of the side baffle is fixed on the back plate.
[0012] The utility model has positive effects: (1) The utility model supports the decorative panel by setting a supporting assembly, realizes the feeding and discharging of the decorative panel by the cooperation of the supporting slide rail and the supporting slider, drives the positioning frame and the decorative panel to rise by the first lifting cylinder, and flips the decorative panel by the rotating motor, sets a grinding assembly on the frame, drives the grinding slider to slide by the second servo electric cylinder, drives the grinding motor and the grinding plate to grind the decorative panel by the second lifting cylinder, and adjusts the dust suction angle of the dust hood by the plastic bending pipe, effectively solves the problem of low quality and low efficiency caused by manual grinding in the prior art, and the cooperation of the supporting assembly and the grinding assembly realizes the automatic feeding, grinding, flipping and discharging of the decorative panel, thereby realizing efficient grinding of the decorative panel, and in addition, the cooperation of the plastic bending pipe and the dust hood ensures the absorption of dust during the grinding process, and ensures the cleanliness of the grinding environment, with ingenious structure, high efficiency and convenience.
[0013] (2) The utility model provides a grinding slide rail and connects the slider and the grinding slide rail to effectively ensure the stability of the grinding slider during the sliding process and the grinding plate during the grinding process, which is convenient and practical.
[0014] (3) The utility model ensures the stability of the grinding motor during the grinding process by providing a grinding bracket, and ensures the stability of the grinding plate during grinding by means of the support rod on the grinding bracket and the connecting roller on the support rod. At the same time, the connection between the grinding bracket and the grinding plate also avoids the deviation of the grinding plate during the grinding process, thereby being stable and practical.
[0015] (4) The utility model arranges a clamping assembly in the positioning groove. After the decorative plate is placed in the positioning groove, each pressure plate continuously applies force through the return spring, and the clamping rod and the clamping groove slide together to press against the decorative plate, thereby effectively ensuring the stability of the decorative plate in the positioning frame during the installation process and ensuring that there will be no deviation during the grinding process, thereby ensuring the quality of grinding, which is convenient and practical.
[0016] (5) The utility model provides guide rods and guide grooves, and through the cooperation of the guide rods and guide grooves, ensures that each pressure plate presses against the side of the decorative plate in a positive direction, can guide the pressing direction of the pressure plate, and further ensures the stability of the pressing against the decorative plate.
[0017] (6) The utility model provides a dust collecting trough, and uses the dust collecting holes on the cover plate of the integrated trough to collect dust generated and dropped during the grinding process, thereby further ensuring a clean environment during the grinding process, and also further ensuring the physical and mental health of the operator, and being safe and practical.
[0018] (7) The utility model prevents dust and chips generated during grinding from flying out from both sides by arranging side baffles on both sides of the working platform, further ensuring the cleanliness of the grinding environment, which is convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to make the content of the utility model easier to be clearly understood, the following further detailed description of the utility model is given according to specific embodiments in combination with the drawings, where
[0020] Figure 1 is the front view of the overall structure of the grinding mechanism for decorative plates in the utility model;
[0021] Figure 2 is the schematic diagram of the overall structure of the grinding assembly in the utility model;
[0022] Figure 3 is the cross-sectional view of the connection structure between the grinding bracket and the grinding plate in the utility model;
[0023] Figure 4 is Figure 3 the enlarged view of part A in
[0024] Figure 5 is the schematic diagram of the overall structure of the support assembly in the utility model;
[0025] Figure 6 is the cross-sectional view of the overall structure of the positioning frame in the utility model;
[0026] Figure 7 is Figure 6 the enlarged view of part B in
[0027] Figure 8 is the cross-sectional view of the connection structure between the working platform and the back plate in the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] See Figures 1 to 8, the utility model includes a frame 1, a working platform 2 fixed on the frame 1, and a dust collection box 3 fixed on the frame 1; two support components 6 for supporting the decorative board and a grinding component 7 for grinding the decorative board on the support component 6 are provided on the working platform 2. The support component 6 includes a first servo cylinder 61 fixed on the working platform 2, a support slide rail 62 fixed on the working platform 2, a support slider 63 slidably arranged on the support slide rail 62 driven by the first servo cylinder 61, a support base 64 fixed on the support slider 63, first lifting cylinders 65 fixed on both sides of the support base 64, rotary motors 66 fixed on the telescopic ends of the first lifting cylinders 65, and positioning frames 67 fixed on the output ends of the rotary motors 66 and capable of positioning and installing the decorative board. Before rotation, the positioning frame 67 presses against the support base 64. The grinding component 7 includes a second servo cylinder 71 fixed on the frame 1, a grinding slide bar 73 fixed on the frame 1 and perpendicular to the support slide rail 62, a grinding slider 72 slidably arranged on the grinding slide bar 73 driven by the second servo cylinder 71, a second lifting cylinder 75 fixed on the grinding slider 72, a grinding motor 76 fixed on the telescopic end of the second lifting cylinder 75, and a grinding plate 77 fixed on the output end of the grinding motor 76. A dust extraction pump 78 is provided on the grinding slider 72. The dust extraction pump 78 is connected to the dust collection box 3 through a hose. A plastic elbow 79 for sucking dust from the decorative board during grinding is also provided on the dust extraction pump 78. One end of the plastic elbow 79 is connected to the dust extraction pump 78, and the other end of the plastic elbow 79 is provided with a suction hood 70. The grinding plate 77 grinds the decorative board in the positioning frame 67 by driving the grinding slider 72 by the second servo cylinder 71 and driving the grinding motor 76 by the second lifting cylinder 75, and sucks the dust generated during grinding into the dust collection box 3 through the suction hood 70 by driving the dust extraction pump 78.
[0029] A grinding slide rail 31 parallel to the grinding slide bar 73 is provided at the bottom of the dust collection box 3. A through hole for the grinding slide bar 73 to pass through is provided on the grinding slider 72. A connecting slider 74 adapted to the grinding slide rail 31 is also provided on the grinding slider 72. The grinding slider 72 is slidably connected to the frame 1 by driving of the second servo cylinder 71, sliding cooperation between the grinding slider 72 and the grinding slide bar 73, and cooperation between the connecting slider 74 and the grinding slide rail 31.
[0030] The telescopic end of the second lifting cylinder 75 is fixedly provided with a grinding bracket 8. The grinding motor 76 is fixed inside the grinding bracket 8. The grinding bracket 8 is further provided with a support rod 81 for supporting the grinding plate 77. One end of each support rod 81 is fixed on the grinding bracket 8, and the other end of each support rod 81 is provided with a connecting slider 74. A connecting groove 83 coaxial with the connecting slider 74 is provided on the side of the connecting slider 74. Both sides of the connecting groove 83 are connected with rollers 84. The axes of the connecting rollers 84 are arranged parallel to the extending direction of the support rod 81. The grinding plate 77 is provided with a support groove 771 for each support rod 81 to be inserted and rotated. The support groove 771 is coaxial with the grinding plate 77. A support inner groove 772 adapted to each connecting roller 84 is provided in the support groove 771. Each support inner groove 772 communicates with the support groove 771 and is coaxial with the grinding plate 77. The grinding plate 77 is rotationally connected with the grinding bracket 8 through the drive of the grinding motor 76, the insertion and cooperation of the support rod 81 and the support groove 771, and the cooperation of each connecting roller 84 and the support inner groove 772.
[0031] A positioning groove 60 is provided inside the positioning frame 67. Pressing components 68 for pressing the decorative plate are provided on the inner walls of the positioning groove 60. The pressing component 68 includes a pressing groove 681 provided on the positioning frame 67, a pressing rod 683 slidably arranged in the pressing groove 681, and a pressing plate fixed on each pressing rod 683. A return spring 682 is sleeved on the pressing rod 683. The two ends of the return spring 682 act on the pressing groove 681 and the pressing rod 683 respectively. After the decorative plate is placed in the positioning groove 60, each pressing plate presses against the decorative plate through the continuous force applied by the return spring 682 and the sliding cooperation of the pressing rod 683 and the pressing groove 681.
[0032] Each pressing plate is further provided with a guide rod 685 corresponding to each pressing rod 683. Guide grooves 686 adapted to each guide rod 685 are further provided on the inner wall of the positioning frame 67. Each guide groove 686 is arranged parallel to the pressing groove 681.
[0033] A back plate 4 is provided between the working platform 2 and the dust collecting box 3. Dust collecting grooves 43 are provided on both the working platform 2 and the back plate 4. The dust collecting groove 43 on the working platform 2 communicates with the dust collecting groove 43 on the back plate 4. A cover plate 41 with a plurality of dust collecting holes 42 is covered on each dust collecting groove 43. A dust collecting pump 44 is provided in each dust collecting groove 43. Each dust collecting pump 44 is connected to the dust collecting box 3 through a flexible pipe.
[0034] Side baffles 5 are provided on both sides of the working platform 2. The upper and lower ends of the side baffles 5 are respectively fixed on the dust collecting box 3 and the working platform 2. The back of the side baffle 5 is fixed on the back plate 4.
[0035] Working principle of the utility model: During the use of the utility model, an operator can first place the decorative board to be processed in each positioning frame 67. Each pressing plate on the inner wall of the positioning frame 67 fixes the decorative board in the positioning frame 67 under the continuous force application of the return spring 682, the sliding fit between the pressing rod 683 and the pressing groove 681, and the cooperation of each guide rod 685 and the guide groove 686. Each positioning frame 67 is driven by each first lifting cylinder 65 to press against the support base 64, so as to push out the surface of the decorative board that needs to be polished. Then, it is transferred to the lower part of the polishing assembly 7 by the drive of the first servo electric cylinder 61 to the support slider 63. The polishing slider 72 transfers the polishing plate 77 and the dust suction hood 70 to the upper part of the decorative board through the drive of the second servo electric cylinder 71, the sliding fit with the polishing slide bar 73, and the cooperation of the connecting slider 74 and the polishing slide rail 31. The polishing plate 77 polishes the decorative board on the positioning frame 67 through the drive of the second lifting cylinder 75 to the polishing bracket 8 and the drive of the polishing motor 76 on the polishing bracket 8. When dust and debris are generated during the polishing process, the dust extraction pump 78 transfers the dust and debris from the dust suction hood 70 to the dust collection box 3 by driving. Moreover, for the dust and debris falling on the back plate 4 and the working platform 2, the dust collection pump 44 in the dust collection groove 43 transfers the dust and debris to the dust collection box 3. The side baffles 5 on both sides of the working platform 2 can block the flying of dust and debris, ensuring the cleanliness of the working environment. When the polishing of one side of the support assembly 6 is completed and flipping is required, the polishing mechanism is transferred to the other support assembly 6 to polish the decorative board. For the decorative board that needs to be flipped, first, each first lifting cylinder 65 drives the positioning frame 67 to lift, and then the positioning frame 67 and the decorative board in the positioning frame 67 are driven to rotate by the drive of each rotating motor 66. After the rotation is completed, it is lowered by the first lifting cylinder 65 to press against the support base 64. After the polishing of the other side of the decorative board is completed, the polishing mechanism is transferred to the upper part of the decorative board after flipping, and then the other side of the decorative board is polished. The other side of the decorative board is flipped again. After the polishing is completed, the polishing assembly 7 is transferred to the other side for polishing. The operator can remove the decorative board that has been polished on both sides and replace it with the decorative board that needs to be polished, and polish each decorative board in this way, effectively solving the problems of low efficiency and poor quality caused by manual polishing in the prior art. By automatically loading, positioning, flipping, and polishing the decorative board, while greatly improving the polishing quality and efficiency of the decorative board, it can also suck the dust and debris generated during the polishing process in time, ensuring the cleanliness of the polishing environment and the personal safety of the operator at the same time. The structure is ingenious, convenient and practical.
[0036] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present utility model. It should be understood that the above are only specific embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A polishing mechanism for decorative panels, comprising a frame, a working platform fixed on the frame, and a dust collecting box fixed on the frame; characterized in that: The working platform is provided with two supporting assemblies for supporting the decorative panels, and a grinding assembly for grinding the decorative panels on the supporting assemblies, the supporting assembly comprising a first servo electric cylinder fixed on the working platform, a supporting slide rail fixed on the working platform, a supporting slider slidably arranged on the supporting slide rail under the drive of the first servo electric cylinder, a supporting base fixed on the supporting slide rail, a first lifting cylinder fixed on both sides of the supporting base, a rotating motor fixed to the telescopic end of each first lifting cylinder, and a positioning frame fixed to the output end of each rotating motor and capable of positioning and installing the decorative panels, the positioning frame being pressed against the supporting base before rotating, the grinding assembly comprising a second servo electric cylinder fixed on the frame, a supporting slider fixed on the frame and connected to the supporting slider A grinding slide bar vertically arranged on the supporting slide rail, a grinding slider slidably arranged on the grinding slide bar under the drive of the second servo electric cylinder, a second lifting cylinder fixed on the grinding slide bar, a grinding motor fixed at the telescopic end of the second lifting cylinder, and a grinding plate fixed at the output end of the grinding motor. The grinding slide bar is provided with a dust pump, which is connected to the dust collecting box through a hose. The dust pump is also provided with a plastic bent pipe for sucking dust from the decorative panel being polished. One end of the plastic bent pipe is connected to the dust pump, and the other end of the plastic bent pipe is provided with a dust hood. The grinding plate grinds the decorative panel in the positioning frame by driving the grinding slide bar through the second servo electric cylinder and driving the grinding motor through the second lifting cylinder, and the polishing dust is sucked into the dust collecting box through the dust hood by the drive of the dust pump.
2. The decorative plate grinding mechanism according to claim 1, characterized in that: A grinding slide rail parallel to the grinding slide rod is provided at the bottom of the dust box, a through hole for the grinding slide rod to pass through is provided on the grinding slider, and a connecting slider adapted to the grinding slide rail is also provided on the grinding slider. The grinding slider is connected to the frame through the driving of the second servo electric cylinder, the sliding cooperation between the grinding slider and the grinding slide rod, and the cooperation and sliding of the connecting slider and the grinding slide rail.
3. The polishing mechanism for decorative panels according to claim 2, characterized in that: The telescopic end of the second lifting cylinder is fixedly provided with a grinding bracket, and the grinding motor is fixed in the grinding bracket, and the grinding bracket is also provided with a support rod for supporting the grinding plate, one end of each support rod is fixed on the grinding bracket, and the other end of each support rod is provided with a connecting block, the side of the connecting block is provided with a connecting groove coaxially arranged with the connecting block, and rollers are connected on both sides of the connecting groove, and the axis of each connecting roller is arranged parallel to the extension direction of the support rod. The grinding plate is provided with a supporting groove for each support rod to be inserted and rotated, and the supporting groove is coaxially arranged with the grinding plate, and a supporting inner groove adapted for each connecting roller is arranged in the supporting groove, and each supporting inner groove is connected to the supporting groove and is coaxially arranged with the grinding plate, and the grinding plate is rotatably connected to the grinding bracket through the driving of the grinding motor, the plug-in cooperation of the support rod and the supporting groove, and the cooperation of each connecting roller and the supporting inner groove.
4. The decorative plate grinding mechanism according to claim 3, characterized in that: A positioning groove is provided in the positioning frame, and a clamping assembly that can press the decorative panel is provided on each inner wall of the positioning groove. The clamping assembly includes a clamping groove arranged on the positioning frame, a clamping rod slidably arranged in the clamping groove, and a pressure plate fixed on each clamping rod. A return spring is sleeved on the clamping rod, and the two ends of the return spring act on the clamping groove and the clamping rod respectively. After the decorative panel is placed in the positioning groove, each pressure plate is continuously applied with force by the return spring, and the sliding cooperation between the clamping rod and the clamping groove presses against the decorative panel.
5. The decorative plate grinding mechanism according to claim 4, characterized in that: Each pressing plate is also provided with a guide rod corresponding to each pressing rod, and the inner wall of the positioning frame is also provided with a guide groove adapted to each guide rod, and each guide groove is arranged parallel to the pressing groove.
6. The decorative plate grinding mechanism according to claim 5, characterized in that: A back plate is provided between the working platform and the dust collecting box, and dust collecting grooves are provided on the working platform and the back plate. The dust collecting groove on the working platform is connected with the dust collecting groove on the back plate, and each dust collecting groove is covered with a cover plate with multiple dust collecting holes. A dust collecting pump is provided in each dust collecting groove, and each dust collecting pump is connected to the dust collecting box through a pipe.
7. The decorative plate grinding mechanism according to claim 6, characterized in that: Side baffles are arranged on both sides of the working platform, the upper and lower ends of the side baffles are respectively fixed on the dust collecting box and the working platform, and the back of the side baffles is fixed on the back plate.