Dust falling equipment
By designing a dust reduction device that includes a pneumatic cleaning gun rod, a trimming pen and atomization device, the problem of dust generated during the crucible coating renovation process is solved, significantly reducing labor intensity and improving production efficiency.
Patent Information
- Application Number
- CN202421924457.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the process of trimming the crucible coating, a large amount of dust is generated, resulting in high labor intensity and low efficiency for workers.
Design a dust reduction device, including a mounting plate, a dust removal device and an atomization device. The dust removal device includes a pneumatic cleaning gun rod, a grinding device (treading pen) and a vacuum cleaner. The atomization device sprays water mist through the spray head to suppress the generation or drift of dust.
Effectively reduce the impact of dust on human health, reduce the labor intensity of workers, and improve the production efficiency of crucible trimming.
Smart Images

Figure CN223000381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crucible processing, and particularly to a dust reduction device. Background Art
[0002] The fused silica crucible is a disposable container currently specifically used for polysilicon ingot casting, which is prepared from fused silica through processes such as forming, drying, sintering, and inspection. It is an important auxiliary material in the upstream of the polysilicon battery industrial chain in the photovoltaic industry. Due to problems such as different molds and crucible sizes used by different manufacturers during the production process, it is necessary to grind, cut, and trim the crucible. Currently, most crucible factories use abrasive discs, cutting saws, and trimming pens for the trimming of the crucible coating by the trimming workers, and a large amount of dust will be generated during the trimming process. The labor intensity of manual trimming is relatively large and the efficiency is low. Therefore, the utility model aims to provide a dust reduction device. Summary of the Utility Model
[0003] The main purpose of the utility model is to provide a dust reduction device to solve the problems in the related art that currently most crucible factories use abrasive discs, cutting saws, and trimming pens for the trimming of the crucible coating, and a large amount of dust will be generated during the trimming process. The labor intensity of manual trimming is relatively large and the efficiency is low.
[0004] To achieve the above object, according to one aspect of the utility model, a dust reduction device is provided, which includes a mounting plate and a dust removal device mounted on the mounting plate. The dust removal device includes a base. An air-operated cleaning gun rod is provided inside the upper part of the base. A grinding device is provided inside the base. The grinding device includes a trimming pen. An atomizing device is provided inside the base.
[0005] Further, supports are respectively and fixedly mounted on both sides at both ends of the bottom of the mounting plate.
[0006] Further, the base is fixedly mounted at the center of the upper surface of the mounting plate, and a groove is formed at the center of the surface of the base.
[0007] Further, a dust suction hood is fixedly mounted at the center of one side of the groove. A second fixing plate is fixedly mounted at the center of the bottom inside the dust suction hood. A rotating shaft is rotatably mounted at the center of the top of the second fixing plate. A placing table is fixedly mounted at the top end of the rotating shaft. The trimming pen is mounted at the center of one side of the dust suction hood. A first fixing plate is rotatably mounted at the bottom of the trimming pen.
[0008] Further, a through hole communicating with the groove is formed through the center of the top of the base. An opening is formed through the center of the top of the dust suction hood. One end of the air-operated cleaning gun rod is fixedly mounted in the through hole and the opening.
[0009] Further, the atomizing device includes a mounting pipe fixedly installed inside both ends of the base. Support pipes are fixedly connected between the two sides of the two mounting pipes respectively. A plurality of spray nozzles are fixedly connected in a surrounding manner on the inner wall of the mounting pipe. A water pipe is fixedly installed on the other side of the base, and the bottom of the water pipe penetrates through the base and is fixedly connected to one of the mounting pipes.
[0010] Compared with the prior art, the present utility model has the following beneficial effects:
[0011] By providing a device for trimming the generated dust, the device can greatly reduce the impact of dust on human health. At the same time, the operation process is simple, stable, can effectively reduce the labor intensity of workers, and greatly improve the production efficiency of trimming crucibles. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic diagram of the whole of the present utility model;
[0013] Figure 2 is a schematic cross-sectional view of the dust removal device of the present utility model;
[0014] Figure 3 is a schematic diagram of the atomizing device of the present utility model;
[0015] Illustration:
[0016] 1. mounting plate; 11. support; 2. dust removal device; 21. pneumatic cleaning gun rod; 22. dust suction hood; 221. spraying hole; 23. trimming pen; 24. first fixing plate; 25. placing table; 251. second fixing plate; 252. rotating shaft; 253. groove; 26. base; 3. atomizing device; 31. water pipe; 32. atomizer; 33. mounting pipe; 34. spray nozzle; 35. support pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following, in conjunction with the accompanying drawings and preferred embodiments, details the specific embodiments, structures, features, and effects of the present utility model as follows.
[0018] Please refer to Figures 1 to 3 , this embodiment provides a dust reduction device, including a mounting plate 1 and a dust removal device 2 installed on the mounting plate 1. The dust removal device 2 includes a base 26. A pneumatic cleaning gun rod 21 is provided inside the upper part of the base 26. A grinding device is provided inside the base 26. The grinding device includes a trimming pen 23. An atomizing device 3 is provided inside the base 26.
[0019] Supports 11 are fixedly installed on both sides of both ends of the bottom of the mounting plate 1. It should be added that: the tops of the supports 11 are fixedly installed on both sides of both ends of the bottom of the mounting plate 1 by welding.
[0020] The mounting plate 1 serves as the basic platform for the entire dust removal equipment and is used to carry and fix other components. The supports 11 are fixed at both ends and on both sides of the bottom of the mounting plate 1 and are used to support and stabilize the entire equipment to ensure that it does not shake or tilt during operation.
[0021] The base 26 is fixedly installed at the center of the upper surface of the mounting plate 1, and a groove is provided at the center of the surface of the base 26. It should be added that the base 26 is fixedly installed at the center of the mounting plate 1 and serves as the main structure of the dust removal device 2.
[0022] A dust suction hood 22 is fixedly installed at the center of one side of the groove. A second fixing plate 251 is fixedly installed at the center of the bottom inside the dust suction hood 22. A rotating shaft 252 is rotatably installed at the center of the top of the second fixing plate 251. A placement table 25 is fixedly installed at the top end of the rotating shaft 252. A trimming pen 23 is installed at the center of one side of the dust suction hood 22. The bottom of the trimming pen 23 is rotatably installed with a first fixing plate 24. It should be added that the length of the dust suction hood 22 is equal to the length of the groove. A number of spraying holes 221 are respectively and circularly penetrated through both ends of the outer wall of the dust suction hood 22. The number of spraying holes 221 corresponds to a number of nozzles 34, and the aperture size of the spraying holes 221 is larger than the aperture size of the nozzles 34. A cavity is provided inside the second fixing plate 251, and a first motor is fixedly installed inside the cavity. The bottom end of the rotating shaft 252 penetrates through the second fixing plate 251 and is coaxially connected to the output shaft of the first motor. A groove 253 is provided on the upper surface of the placement table 25. One end of the first fixing plate 24 is fixedly installed at the center of one side of the dust suction hood 22. An inner cavity is provided inside the first fixing plate 24, and a second motor is fixedly installed inside the inner cavity. The bottom of the trimming pen 23 penetrates through the center of the other end of the first fixing plate 24 and is coaxially connected to the output shaft of the second motor. The trimming pen 23 is located above the side of the placement table 25.
[0023] The spraying holes 221 are provided so that water sprays the dust inside the dust suction hood 22 from the nozzles 34 through the spraying holes 221. The trimming pen 23 grinds or trims the coating of the quartz crucible placed on the placement table 25 to remove uneven parts or burrs. The groove 253 is used to fix the quartz crucible to prevent the quartz crucible from moving or slipping during grinding or trimming. The dust suction hood 22 is used to collect the dust blown by the pneumatic cleaning gun rod 21 to ensure the cleanliness of the working area.
[0024] It should be noted that a pneumatic clamp is provided inside the groove 253, and the pneumatic clamp can be used to fix the quartz crucible to ensure stability during the grinding and trimming process.
[0025] A through hole communicating with the groove is penetrated through the center of the top of the base 26, and an opening is penetrated through the center of the top of the dust suction hood 22. One end of the pneumatic cleaning gun rod 21 is fixedly installed in the through hole and the opening.
[0026] It should be added that: An air amplifier is provided inside the pneumatic cleaning gun rod 21, which can use only a small amount of compressed air as the power source to drive the surrounding air to flow and form a high-pressure and high-speed air flow, converting the compressed air into an air flow with a strong suction force, thereby completing the adsorption of dust. A dust storage bag can be arranged at the end of the pneumatic cleaning gun rod 21 in the horizontal direction for centralized collection of dust.
[0027] The atomization device 3 includes a mounting pipe 33, which is fixedly installed inside both ends of the base 26. Support pipes 35 are fixedly connected between the two sides of the two mounting pipes 33 respectively. A number of spray nozzles 34 are fixedly connected in a surrounding manner on the inner peripheral wall of the mounting pipe 33. A water pipe 31 is fixedly installed on the other side of the base 26, and the bottom of the water pipe 31 penetrates through the base 26 and is fixedly connected to one of the mounting pipes 33. It should be added that: An atomizer 32 is fixedly installed near the bottom of the water pipe 31, and the top end of the water pipe 31 is connected to a small shoulder-mounted water tank. The atomization of water by compressed air further reduces the harm of dust. At the same time, the heat generated during the cutting of the crucible can be reduced.
[0028] The spray nozzles 34 are fixedly connected in a surrounding manner on the inner peripheral wall of the mounting pipe 33 for spraying water mist to inhibit the generation or dispersion of dust. The support pipe 35 connects the two mounting pipes 33 to enhance the structural stability of the entire atomization device 3. The water pipe 31 is fixedly installed on the other side of the base 26, and the bottom penetrates through the base 26 and is connected to one of the mounting pipes 33 for supplying water source to the mounting pipe 33.
[0029] For the specific use of the present utility model, first, when the crucible repair worker trims the quartz crucible, place the quartz crucible to be polished or trimmed in the groove 253 of the placement table 25, turn on the first motor to make the placement table 25 start to rotate, thereby driving the quartz crucible to be polished or trimmed at multiple angles. Turn on the second motor to make the trimming pen 23 start to work to polish or trim the coating of the quartz crucible. Open the pneumatic cleaning gun rod 21, and the air amplifier inside it starts to generate a strong suction force to adsorb dust through the openings of the dust suction hood 22 and the through holes of the base 26. At the same time, the pneumatic cleaning gun rod 21 adsorbs the dust trimmed from the crucible to a designated area. During the polishing process, turn on the atomizer 32, water enters the mounting pipe 33 from the water pipe 31, and then the water sprays the dust inside the dust suction hood 22 through the spray holes 221 of the spray nozzles 34. After the crucible trimming is completed, turn off all motors and the pneumatic cleaning gun rod 21, and disconnect the connection of the water pipe 31.
[0030] The above are only the preferred embodiments of the present utility model, and do not impose any formal limitations on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to equivalent embodiments of equivalent changes by using the above-disclosed technical content within the scope of the technical solution of the present utility model. However, as long as it does not depart from the content of the technical solution of the present utility model, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A dust reduction device, comprising a mounting plate (1) and a dust removal device (2) mounted on the mounting plate (1), characterized in that: The dust removal device (2) comprises a base (26), a pneumatic cleaning gun rod (21) is arranged inside the base (26), a grinding device is arranged inside the base (26), the grinding device comprises a finishing pen (23), and an atomization device (3) is arranged inside the base (26).
2. A dust suppression device according to claim 1, characterized in that: Supports (11) are fixedly mounted on both sides of the two ends of the bottom of the mounting plate (1).
3. A dust suppression device according to claim 2, characterized in that: The base (26) is fixedly mounted at the center of the upper surface of the mounting plate (1), and a groove is provided at the center of the surface of the base (26).
4. A dust suppression device according to claim 3, characterized in that: A dust hood (22) is fixedly mounted at the center of one side of the trough body, a second fixed plate (251) is fixedly mounted at the center of the bottom of the dust hood (22), a rotating shaft (252) is rotatably mounted at the center of the top of the second fixed plate (251), a placing table (25) is fixedly mounted at the top of the rotating shaft (252), the trimming pen (23) is mounted at the center of one side of the dust hood (22), and a first fixed plate (24) is rotatably mounted at the bottom of the trimming pen (23).
5. A dust suppression device according to claim 4, characterized in that: A through hole communicating with the trough body is formed at the top center of the base (26), an opening is formed at the top center of the dust cover (22), and one end of the pneumatic cleaning gun rod (21) is fixedly mounted in the through hole and the opening.
6. The dust suppression device according to claim 1, characterized in that: The atomizing device (3) comprises a mounting tube (33), wherein the mounting tube (33) is fixedly mounted at both ends of the base (26), a supporting tube (35) is fixedly connected between the two sides of the two mounting tubes (33), a plurality of nozzles (34) are fixedly connected around the inner wall of the mounting tube (33), and a water pipe (31) is fixedly mounted on the other side of the base (26), and the bottom of the water pipe (31) passes through the base (26) and is fixedly connected to one of the mounting tubes (33).