Continuous cutting device for honeycomb catalyst
By designing a continuous cutting device for honeycomb catalysts, automatic loading, cutting, cutting and scrap separation are achieved, solving the problems of low manual operation efficiency and high labor intensity in the prior art, and improving work efficiency and automation are improved.
Patent Information
- Application Number
- CN202421672093.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In the prior art, cutting of honeycomb catalysts requires manual loading and unloading, which is inefficient, and the cut waste needs to be picked up manually, which increases labor intensity.
A continuous cutting device is designed, including a loading table, a loading conveyor belt, a wire saw cutting machine, a limiting mechanism, a loading conveyor belt and a waste collection box, to realize the automatic loading, cutting, loading and waste separation of honeycomb catalysts.
Through the automated process, the labor intensity of staff is reduced, the work efficiency is improved, and efficient cutting of honeycomb catalysts and automatic separation of waste materials are achieved.
Smart Images

Figure CN223000669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of honeycomb catalyst processing equipment, and more specifically, to a continuous cutting device for honeycomb catalysts. Background Art
[0002] After honeycomb catalysts go through processing procedures such as material mixing, extrusion molding, drying, and roasting, they still need to be accurately cut into required lengths again.
[0003] In the prior art, when cutting honeycomb catalysts, a wire saw cutting machine can be used. Workers place the honeycomb catalysts at designated positions, and then cut both ends of the honeycomb catalysts with the wire saw cutting machine to obtain finished products. However, there are some problems in its use. It requires manual loading and unloading, with low work efficiency, and the waste materials after cutting also need to be picked up by workers, increasing the labor intensity of the workers.
[0004] It should be noted that the above content belongs to the technical cognition scope of the inventor and does not necessarily constitute the prior art. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the above problems and design a continuous cutting device for honeycomb catalysts.
[0006] To achieve the above purpose, the technical solution of the utility model is a continuous cutting device for honeycomb catalysts, including a placing table. The lower surface of the placing table is installed on the ground through multiple support legs. An upper feeding conveyor belt device is installed on the ground on one side of the placing table. Wire saw cutting machines are installed on both sides of the placing table. A limiting mechanism is installed on the placing table. A discharging mechanism is arranged on one side of the placing table;
[0007] The limiting mechanism includes a pushing frame installed on one side of the upper surface of the placing table. A positioning plate installed on the placing table is arranged on one side of the pushing frame. Limiting frames are installed on both side surfaces of the placing table;
[0008] The discharging mechanism includes a discharging conveyor belt device installed on the ground at the end of the placing table. A waste material collection box is placed on the ground on one side of the discharging conveyor belt device. A guiding conveyor belt device is installed on the ground on one side of the discharging conveyor belt device. The waste material collection box is located at the position between the discharging conveyor belt device and the guiding conveyor belt device.
[0009] Further, the pushing frame includes a pushing plate located above the placing table. Support wheels are installed at the lower end of the pushing plate. A first electric telescopic rod is installed on one side surface of the pushing plate. The fixed end of the first electric telescopic rod is installed on the placing table.
[0010] Further, the limiting frame includes a plurality of limiting rollers located on both sides of the wire saw cutting machine. Fixed platforms are installed at the lower ends of both side surfaces of the placing table. The lower ends of the limiting rollers are installed on the fixed platforms, and notches for avoiding the wire saw cutting machine are formed on the fixed platforms.
[0011] Further, a moving platform is provided on one side above the fixed platform. The moving platform is installed on the fixed platform through a second electric telescopic rod, and a plurality of rotating rollers are installed on the inner surface of the moving platform.
[0012] Further, guide plates are installed on both upper ends of the feeding conveyor belt device, and a plurality of guide rollers are installed inside the guide plates.
[0013] The beneficial effects of the present utility model are as follows: The honeycomb catalyst can be automatically fed through the feeding conveyor belt device, and then the honeycomb catalyst can be pushed to one side of the wire saw cutting machine through the pushing frame and cut by the wire saw cutting machine. Then, the honeycomb catalyst can be moved onto the discharging conveyor belt device. The discharging conveyor belt device can drive the honeycomb catalyst to move to one side. The waste of the honeycomb catalyst can fall into the waste collection box through the gap between the discharging conveyor belt device and the guiding conveyor belt device. The larger finished products can move onto the guiding conveyor belt device, thereby facilitating the separation of waste. This device can automatically realize processes such as feeding, cutting, discharging, and separating of materials, reducing the labor intensity of workers and improving work efficiency. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of a continuous cutting device for a honeycomb catalyst according to the present utility model;
[0015] Figure 2 is Figure 1 a partial enlarged view of part A in
[0016] Figure 3 a schematic diagram of the positional relationship between the placing table and the pushing plate according to the present utility model;
[0017] In the figure, 1, placing table; 2, support leg; 3, feeding conveyor belt device; 4, wire saw cutting machine; 5, pushing frame; 6, positioning plate; 7, limiting frame; 8, discharging conveyor belt device; 9, waste collection box; 10, guiding conveyor belt device; 11, pushing plate; 12, support wheel; 13, first electric telescopic rod; 14, limiting roller; 15, fixed platform; 16, notch; 17, moving platform; 18, second electric telescopic rod; 19, rotating roller; 20, guide plate; 21, guide roller. Detailed Embodiments
[0018] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0020] The present utility model provides a continuous cutting device for a honeycomb catalyst as shown in Figures 1-3 Figure [not provided], which includes a placing table 1. The lower surface of the placing table 1 is installed on the ground through a plurality of support legs 2. An upper feeding conveyor device 3 is installed on the ground on one side of the placing table 1. Wire saw cutting machines 4 are installed on both sides of the placing table 1. A limiting mechanism is installed on the placing table 1, and a blanking mechanism is provided on one side of the placing table 1; the limiting mechanism includes a pushing frame 5 installed on one side of the upper surface of the placing table 1. A positioning plate 6 installed on the placing table 1 is provided on one side of the pushing frame 5. Limiting frames 7 are installed on both side surfaces of the placing table 1; the blanking mechanism includes a blanking conveyor device 8 installed on the ground at the end of the placing table 1. A waste collection box 9 is placed on the ground on one side of the blanking conveyor device 8. A guiding conveyor device 10 is installed on the ground on one side of the blanking conveyor device 8. The waste collection box 9 is located at the position between the blanking conveyor device 8 and the guiding conveyor device 10;
[0021] The process of cutting the honeycomb catalyst by this device is as follows: After the honeycomb catalyst is processed, it is placed on the feeding conveyor device 3. The feeding conveyor device 3 can drive the honeycomb catalyst to move onto the placing table 1, and the honeycomb catalyst is blocked by the positioning plate 6. Then, the feeding conveyor device 3 is turned off. The honeycomb catalyst can be pushed towards the direction close to the band saw cutting machine 4 by the pushing frame 5. The honeycomb catalyst can be limited by the limiting frame 7, thereby ensuring the moving direction of the honeycomb catalyst. After the honeycomb catalyst passes through the band saw cutting machine 4, the honeycomb catalyst can be cut. Then, the pushing frame 5 can be returned to its original position, and the feeding conveyor device 3 is started to run again, and the next honeycomb catalyst can be moved onto the placing table 1. By repeating the above process, the honeycomb catalyst can be cut again, and the honeycomb catalyst cut last time can be pushed backward. After several times, both the honeycomb catalyst and the waste can be pushed onto the discharging conveyor device 8. Through the operation of the discharging conveyor device 8, the honeycomb catalyst and the waste can be moved towards the direction close to the guiding conveyor device 10. The waste can fall onto the waste collection box 9 through the gap between the discharging conveyor device 8 and the guiding conveyor device 10. The finished honeycomb catalyst can move onto the guiding conveyor device 10 and undergo subsequent processing.
[0022] Refer to the attached drawings of the specification Figure 1 and the attached drawings of the specification Figure 3 , the pushing frame 5 includes a pushing plate 11 located above the placing table 1. A supporting wheel 12 is installed at the lower end of the pushing plate 11, and a first electric telescopic rod 13 is installed on one side surface of the pushing plate 11. The fixed end of the first electric telescopic rod 13 is installed on the placing table 1;
[0023] The process of the pushing frame 5 pushing the honeycomb catalyst is as follows: When the first electric telescopic rod 13 is started to extend, the pushing plate 13 can be moved towards the direction close to the band saw cutting machine 4. The supporting wheel 12 can support the pushing plate 11 and reduce the friction when the pushing plate 11 moves. When the first electric telescopic rod 13 is started to shorten, the pushing plate 11 can be returned to its original position.
[0024] Refer to the attached drawings of the specification Figure 1 and the attached drawings of the specification Figure 2 , the limiting frame 7 includes a plurality of limiting rollers 14 located on both sides of the band saw cutting machine 4. Fixed platforms 15 are installed at the lower ends of both side surfaces of the placing table 1. The lower ends of the limiting rollers 14 are installed on the fixed platforms 15, and notches 16 for avoiding the band saw cutting machine 4 are opened on the fixed platforms 15;
[0025] The process of the limiting frame 7 limiting the honeycomb catalyst is as follows: After the honeycomb catalyst moves to one side of the limiting roller 14, the two ends of the honeycomb catalyst can be limited by the limiting roller 14, and through the rotation of the limiting roller 14, the friction when the honeycomb catalyst moves can be reduced.
[0026] Refer to the attached drawings of the specificationFigure 1 and the attached description Figure 2 , on one side above the fixed table 15, there is a moving table 17. The moving table 17 is installed on the fixed table 15 through a second electric telescopic rod 18. A plurality of rotating rollers 19 are installed on the inner surface of the moving table 17. After the honeycomb catalyst moves to one side of the rotating rollers 19, start the second electric telescopic rod 18 to extend. The second electric telescopic rod 18 can drive the moving table 17 and the rotating rollers 19 to move. The rotating rollers 19 can sort the honeycomb catalyst, making it convenient to enter the inside of the limiting rollers 14. The rotating rollers 19 can rotate, thereby facilitating the reduction of the friction when the honeycomb catalyst moves.
[0027] Refer to the attached description Figure 1 , on both sides of the upper end of the feeding conveyor device 3, there are guide plates 20 installed. A plurality of guide rollers 21 are installed inside the guide plates 20. The guide plates 20 and the guide rollers 21 can ensure the moving direction of the honeycomb catalyst. The guide rollers 21 can reduce the friction when the honeycomb catalyst moves.
[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A continuous cutting device for honeycomb catalysts, comprising a placing table (1), wherein the lower surface of the placing table (1) is mounted on the ground via a plurality of supporting legs (2), a feeding conveyor belt device (3) is mounted on the ground on one side of the placing table (1), and wire saw cutting machines (4) are mounted on both sides of the placing table (1), characterized in that: A limiting mechanism is installed on the holding platform (1), and a material unloading mechanism is provided on one side of the holding platform (1); The limiting mechanism comprises a pushing frame (5) mounted on one side of the upper surface of the placing table (1), a positioning plate (6) mounted on the placing table (1) is provided on one side of the pushing frame (5), and limiting frames (7) are mounted on both side surfaces of the placing table (1); The unloading mechanism comprises an unloading conveyor belt device (8) installed on the ground at the end of the holding platform (1), a waste collection box (9) is placed on the ground on one side of the unloading conveyor belt device (8), a guide conveyor belt device (10) is installed on the ground on one side of the unloading conveyor belt device (8), and the waste collection box (9) is located between the unloading conveyor belt device (8) and the guide conveyor belt device (10).
2. A continuous cutting device for honeycomb catalyst according to claim 1, characterized in that: The pushing frame (5) comprises a pushing plate (11) located above the placing table (1), a supporting wheel (12) being mounted on the lower end of the pushing plate (11), a first electric telescopic rod (13) being mounted on a surface of one side of the pushing plate (11), and a fixed end of the first electric telescopic rod (13) being mounted on the placing table (1).
3. A continuous cutting device for honeycomb catalyst according to claim 2, characterized in that: The limiting frame (7) comprises a plurality of limiting rollers (14) located on both sides of the wire saw cutting machine (4), a fixing table (15) is installed at the lower ends of the two side surfaces of the placing table (1), the lower ends of the limiting rollers (14) are installed on the fixing table (15), and a notch (16) is opened on the fixing table (15) for avoiding the wire saw cutting machine (4).
4. A continuous cutting device for honeycomb catalyst according to claim 3, characterized in that: A movable platform (17) is provided on one side above the fixed platform (15); the movable platform (17) is mounted on the fixed platform (15) via a second electric telescopic rod (18); and a plurality of rotating rollers (19) are mounted on the inner surface of the movable platform (17).
5. The continuous cutting device for honeycomb catalyst according to claim 1, characterized in that: Guide plates (20) are installed on both sides of the upper end of the loading conveyor belt device (3), and a plurality of guide rollers (21) are installed on the inner side of the guide plates (20).