Rubber powder screw conveyor
By designing a rubber powder screw conveyor, combined with the cleaning function of the air blowing assembly, the obstacles caused by the attachment of materials on the surface of the screw conveying crane are solved, and smoother material transportation and higher conveying efficiency are achieved.
Patent Information
- Application Number
- CN202422322630.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When existing screw conveying equipment conveys rubber powder or granular rubber materials, material powder and particles will adhere to the surface of the screw conveying dragon, causing long-term accumulation and hindering the rotation of the dragon.
A rubber powder screw conveyor is designed, including a support frame and a screw conveyor assembly. The screw conveyor assembly is equipped with an air blowing assembly at the bottom, which is adapted to the screw conveyor assembly through a blowing pipe and a jet head to clean up residues during the conveying process.
By optimizing the design of screw conveying components and air blowing components, the flow of materials is optimized, blocked phenomena are reduced, the overall conveying efficiency is improved, and the safety and operation convenience of the equipment are enhanced.
Smart Images

Figure CN223002223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screw conveying, in particular to a rubber powder screw conveyor. Background Art
[0002] The recycling and reuse of waste rubber have multiple and important purposes. By recycling and reusing waste rubber, the dependence on natural resources (such as petroleum) can be reduced, and the demand for raw materials required for the production of new rubber can be decreased. Through appropriate recycling and treatment, the risk of pollution of waste rubber to soil and water sources can be reduced.
[0003] After the waste tires are recycled, initial raw materials can be obtained through processing. These raw materials are generally transported using screw conveying equipment. When transporting powdered or granular rubber materials, the screw conveyor auger will extrude the powder, and through the operation of the auger, the conveying is achieved. However, after the conveying, material powder and particles will adhere to the surface of the auger. Long-term accumulation will cause obstruction to the conveying auger. Based on this, the present application provides a rubber powder screw conveyor. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a rubber powder screw conveyor, which solves the problem that after the existing screw conveyor auger is used, powder will adhere to the surface of the auger, and it is easy to obstruct the rotation of the auger in the long run.
[0005] The rubber powder screw conveyor of the utility model includes a support frame for support and a screw conveying assembly arranged on the support frame;
[0006] An air blowing assembly is installed at the bottom of the screw conveying assembly for cleaning the conveyed target;
[0007] The air blowing assembly includes a blowing pipe and a connecting pipe. The connecting pipe is combined with an air compressor. One end of the blowing pipe extends to the inside of the screw conveying assembly and is adapted to the screw conveying assembly through a jet head;
[0008] The screw conveying assembly includes a cavity. The bottom of the cavity is arranged in an arc shape and is adapted to the blowing pipe and the jet head.
[0009] As a further improvement of the utility model, the top of the cavity is arranged in an open shape, and a cover plate is arranged on the top of the cavity. The cover plate is adapted to the opening of the cavity.
[0010] As a further improvement of the utility model, the lower part of the cavity is adapted to the support frame and is arranged obliquely at a preset angle. A driving motor is arranged at one end of the cavity. The output shaft of the driving motor penetrates to the inside of the cavity, and a conveying auger is installed.
[0011] As a further improvement of the present utility model, a protective shell is provided outside the driving motor for protecting the driving motor. An outlet is provided at the bottom of the driving motor within the cavity for discharging materials.
[0012] As a further improvement of the present utility model, a feeding port is provided at the other end of the cavity. The feeding port includes a first feeding port and a second feeding port, and funnels are provided at the tops of both the first feeding port and the second feeding port.
[0013] As a further improvement of the present utility model, the support frame includes a frame body. The top of the frame body is adapted to the outside of the cavity for supporting the cavity.
[0014] As a further improvement of the present utility model, a maintenance staircase is provided on one side of the frame body, and an outer guardrail is provided on one side of the maintenance staircase for protecting the outside of the maintenance staircase.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] Through the reasonably designed screw conveyor assembly and air blowing assembly, the present utility model optimizes the flow of materials, makes the conveying process of rubber powder smoother, reduces blockage phenomena, and improves the overall conveying efficiency.
[0017] The design of the protective shell of the driving motor and the guardrail of the maintenance staircase effectively prevent external damage and the risk of operators falling, improving the safety of the equipment and the sense of security of the operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation of the present application. In the drawings:
[0019] Figure 1 is a combined three-dimensional structure schematic diagram of the support frame, screw conveyor assembly and air blowing assembly of the present utility model;
[0020] Figure 2 is a combined front view structure schematic diagram of the support frame, screw conveyor assembly and air blowing assembly of the present utility model;
[0021] Figure 3 is a combined top view structure schematic diagram of the support frame, screw conveyor assembly and air blowing assembly of the present utility model;
[0022] Figure 4 is the present utility model Figure 2 in the schematic diagram of the A-A sectional structure;
[0023] Figure 5 is the present utility model Figure 3Schematic diagram of the cross-sectional structure along line B-B
[0024] In the figure: 1. Support frame; 2. Screw conveyor assembly; 3. Air blowing assembly;
[0025] 11. Frame body; 12. Maintenance staircase; 13. Guardrail;
[0026] 21. Discharge port; 22. Driving motor; 23. Cover plate; 24. Feeding port 1; 25. Feeding port 2; 26. Cavity; 27. Conveyor auger
[0027] 31. Blowing pipe; 32. Connecting pipe. Detailed implementation manners
[0028] The following will disclose multiple implementation manners of the present utility model with illustrations. For the sake of clear description, many physical details will be described together in the following narrative. However, it should be understood that these physical details are not used to limit the present utility model. That is to say, in some implementation manners of the present utility model, these physical details are not necessary. In addition, for the sake of simplifying the illustrations, some conventional structures and components will be shown in a simple schematic manner in the illustrations.
[0029] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0030] Please refer to Figures 1 - 5 , the purposes of recycling and reusing waste rubber are diverse and important. By recycling and reusing waste rubber, the dependence on natural resources (such as petroleum) can be reduced, and the demand for raw materials required for the production of new rubber can be lowered. Through proper recycling and treatment, the pollution risk of waste rubber to soil and water sources can be reduced.
[0031] After waste tires are recycled, initial raw materials can be obtained through processing. Generally, screw conveyor equipment is used for the transportation of these raw materials. When transporting powdered or granular rubber materials, the screw conveyor auger 27 will extrude the powder, and through the operation of the auger, transportation is achieved. However, after transportation, the surface of the auger will be attached with material powder and particles, and long-term accumulation will cause obstruction to the conveyor auger 27. Based on this, the present application provides a rubber powder screw conveyor, which includes a support frame 1 for support and a screw conveyor assembly 2 arranged on the support frame 1;
[0032] An air blowing assembly 3 is installed at the bottom of the screw conveyor assembly 2 for cleaning the transported target object;
[0033] The air blowing assembly 3 includes a blowing pipe 31 and a connecting pipe 32. The connecting pipe 32 is combined with an air compressor. One end of the blowing pipe 31 extends to the inside of the screw conveyor assembly 2 and is adapted to the screw conveyor assembly 2 through a jet head.
[0034] The screw conveyor assembly 2 includes a cavity 26. The bottom of the cavity 26 is arranged in an arc shape and is adapted to the blowing pipe 31 and the jet head.
[0035] This embodiment relates to a rubber powder screw conveyor, which is mainly used for conveying granular materials such as rubber powder and plays an important role especially in the process of rubber recycling and reuse. This conveyor can effectively improve the conveying efficiency, and is equipped with an air blowing assembly 3 for cleaning to avoid material accumulation, thus ensuring the normal operation of the equipment.
[0036] The support frame 1 is made of high-strength steel to ensure the stability and durability of the overall structure. Adjustable feet are provided at the bottom of the support frame 1 to adapt to different ground conditions and ensure that the conveyor does not shake during operation.
[0037] The screw conveyor assembly 2 is driven by a motor and adopts a screw blade design to convey the rubber powder material from the feeding end to the discharging end. The diameter and length of the screw can be customized according to the conveying requirements to ensure the best conveying efficiency.
[0038] Design of the cavity 26: The bottom of the cavity 26 is in an arc shape, which effectively reduces the wear of the cavity 26 by the material during the conveying process and ensures smooth material flow. The cooperation between the arc bottom and the screw blade can make the material transportation more uniform and prevent blockage.
[0039] The addition of the air blowing assembly 3 is a major innovation highlight of this embodiment, which is mainly used for cleaning waste and residues during the conveying process to ensure the effective conveying of materials.
[0040] The blowing pipe 31 and the connecting pipe 32: One end of the blowing pipe 31 is connected to the jet head and extends to the inside of the screw conveyor assembly 2, and the other end is connected to the air compressor through the connecting pipe 32. The air compressor provides the required compressed air to ensure the stable air flow in the blowing pipe 31.
[0041] Design of the jet head: The jet head is provided with a plurality of exhaust holes, which can evenly distribute the air flow into the conveying cavity 26 to ensure the cleaning of the residual rubber powder during the conveying process.
[0042] Operation control: The air blowing assembly 3 is equipped with an independent control switch, enabling the operator to flexibly turn on or off the cleaning function according to needs.
[0043] This conveyor realizes the rapid movement of materials through the screw conveying principle and cleans the residues through the air blowing assembly 3 to avoid material blockage and poor circulation, thus improving the overall conveying efficiency.
[0044] The arc design of the cavity 26 reduces wear, extends the service life of the equipment, reduces the frequency of subsequent maintenance and component replacement, and can effectively reduce the operating cost in the long run.
[0045] The design of the air blowing assembly 3 can effectively remove dust and impurities during transportation, improve the cleanliness of the operating environment, and is beneficial to the health of the operators.
[0046] By cleaning the conveyed material in real time, the purity and quality of the output rubber powder are guaranteed, and the performance reliability during subsequent use is enhanced.
[0047] The support frame 1 and the screw assembly can be adjusted according to different usage scenarios, increasing the adaptability of the equipment and facilitating its use in various rubber powder processing applications.
[0048] The top of the cavity 26 is provided with an opening, and a cover plate 23 is arranged at the top of the cavity 26, and the cover plate 23 is adapted to the opening of the cavity 26.
[0049] The lower part of the cavity 26 is adapted to the support frame 1 and is inclined at a preset angle. One end of the cavity 26 is provided with a driving motor 22, and the output shaft of the driving motor 22 penetrates to the inside of the cavity 26 and is provided with a conveying auger 27.
[0050] This embodiment expands the design of the cavity 26 of the rubber powder screw conveyor, pays attention to details and functionality, and improves the reliability and working efficiency of the overall equipment.
[0051] Open top: The top of the cavity 26 is designed with an opening, which makes the feeding of materials more convenient and has strong adaptability. This design allows users to quickly input materials when loading rubber powder, reducing the loading time.
[0052] To ensure the safety of material transportation and the dust prevention effect, a detachable cover plate 23 is installed at the opening of the cavity 26. The cover plate 23 is made of wear-resistant and high-temperature-resistant synthetic material, which can withstand the friction and impact during transportation while maintaining good sealing performance. On the one hand, such a design can prevent the materials from flying during transportation; on the other hand, it is convenient for subsequent maintenance and cleaning.
[0053] Inclined setting: The lower part of the cavity 26 is adapted to the support frame 1 and is inclined at a preset angle, usually 15 - 30 degrees. Such a design ensures that the materials can flow naturally to the discharge end of the screw conveying assembly 2, reasonably utilizes gravity, speeds up the material transportation speed, and at the same time reduces the burden on the motor. This design also helps to reduce the residence time of the materials in the cavity 26, thus optimizing the transportation efficiency.
[0054] Installation of the driving motor 22: A driving motor 22 is provided at one end of the cavity 26. The motor is an efficient AC or DC motor with high output power and good control performance. The output shaft of the driving motor 22 penetrates into the interior of the cavity 26 to ensure direct and effective power transmission.
[0055] A conveying auger 27 is installed on the output shaft of the motor. The design of the auger refers to the working principle of the spiral blade, and the rubber powder is conveyed from the cavity 26 to the discharge port 21 by rotating. The auger is made of wear-resistant material and is specially treated to enhance its toughness and durability.
[0056] The opening design at the top of the cavity 26 and the setting of the cover plate 23 make the loading process more convenient and fast, improving the production efficiency.
[0057] The inclined setting of the cavity 26 utilizes gravity to help the material flow more efficiently to the discharge port 21, reducing the residence time in the cavity 26 and lowering the risk of blockage caused by material accumulation.
[0058] The cover plate 23 effectively prevents the material from scattering or polluting the surrounding environment, providing cleanliness and safety for on-site operation. In addition, the cover plate 23 is easy to disassemble, facilitating maintenance and repair.
[0059] The auger directly driven by the driving motor 22 improves the efficiency of power transmission and reduces energy loss. At the same time, the reasonable design significantly reduces the wear of the motor and the auger, improving the service life of the overall equipment.
[0060] The entire structure can be adjusted according to the specific needs of users, including the angle of the cavity 26, the power of the driving motor 22, etc., increasing the applicable range of the equipment.
[0061] A protective shell is provided outside the driving motor 22 to protect the driving motor 22. The driving motor 22 is located at the bottom of the cavity 26 and is provided with a discharge port 21 for discharging the material.
[0062] Another end of the cavity 26 is provided with a feeding port, which includes a feeding port one 24 and a feeding port two 25, and funnels are provided at the tops of both the feeding port one 24 and the feeding port two 25.
[0063] This embodiment further expands the structural characteristics of the rubber powder screw conveyor, and particularly optimizes the design of the protection of the driving motor 22, the efficient material feeding and discharging system to ensure the stability and durability of the equipment.
[0064] A protective shell is installed outside the drive motor 22 and is made of materials resistant to high temperatures and impacts (such as polycarbonate or aluminum alloy). The protective shell not only effectively prevents physical damage to the motor caused by external objects but also has the functions of dust and water protection, ensuring the safe operation of the motor in various working environments. At the same time, the protective shell is designed with heat dissipation holes to ensure the heat dissipation effect of the motor and improve its working stability.
[0065] Safety warning signs are engraved on the protective shell to warn the operator to pay attention to the operating status of the motor and to prompt regular inspections and maintenance.
[0066] The drive motor 22 is located at the bottom of the cavity 26 and is directly connected to the discharge port 21. The discharge port 21 is specially designed to enable the smooth discharge of materials and avoid blockage caused by accumulated materials. The size of the discharge port 21 can be adjusted according to actual needs to ensure the balanced outflow speed and quantity of materials.
[0067] The edge of the discharge port 21 is designed to be smooth to reduce the risk of material wear and blockage. In addition, the discharge port 21 can be equipped with an electric valve control to accurately control the outflow of materials as needed, improving the automation level.
[0068] Two feeding ports are provided at the other end of the cavity 26, namely the first feeding port 24 and the second feeding port 25. This design enables the simultaneous feeding of multiple materials, flexibly adapts to different production requirements, and thus improves the overall working efficiency.
[0069] Funnels are provided at the tops of the first feeding port 24 and the second feeding port 25. The design of the funnels enables the smooth feeding of materials, avoids material scattering, and enhances the operation accuracy. The inclined plane design inside the funnels helps the materials to quickly flow into the cavity 26, improving the feeding efficiency of the materials.
[0070] The funnel part is designed to be detachable for easy cleaning and replacement, ensuring the cleanliness of the materials and enhancing the management convenience.
[0071] The protective shell effectively prevents physical damage and external pollution, enhances the safety of the drive motor 22, and ensures that the equipment can still operate stably in harsh environments.
[0072] The design of the discharge port 21 enables the smooth discharge of materials, reduces the equipment downtime caused by blockage, and improves the working efficiency.
[0073] By setting two feeding ports, users can flexibly feed materials according to actual needs, improve the flexibility and adaptability of production, and optimize the overall operation process.
[0074] The detachable funnels and electric valves are convenient for cleaning and maintenance, reduce the workload of the operator, and ensure the long-term stable operation of the equipment.
[0075] The overall design improves the feeding and discharging efficiency of materials, adapts to different types of materials, meets the requirements of various production lines, and thus enhances the economy of the equipment.
[0076] The support frame 1 includes a frame body 11, and the top of the frame body 11 is adapted to the outside of the cavity 26 for supporting the cavity 26.
[0077] An inspection staircase 12 is provided on one side of the frame body 11, and an outer guardrail 13 is provided on one side of the inspection staircase 12 for protecting the outside of the inspection staircase 12.
[0078] This embodiment further expands the design of the support frame 1 part of the rubber powder screw conveyor. Especially while supporting the cavity 26, the design of the inspection staircase 12 is added to improve the convenience and safety of equipment maintenance.
[0079] Design of the frame body 11: The support frame 1 includes a frame body 11, which is welded from high-strength steel to provide strong support for the cavity 26. The top of the frame body 11 is precisely adapted to the outside of the cavity 26, fixed by bolts and provided with shock pads to reduce the impact of vibration on the equipment. The overall structure design of the frame body 11 takes into account the weight and operating conditions of the equipment to ensure its stability and durability.
[0080] The surface of the frame body 11 is treated by spraying or hot-dip galvanizing to effectively prevent rust and corrosion and extend the service life of the equipment.
[0081] An inspection staircase 12 is designed on one side of the frame body 11, facilitating the operator to ascend to the top of the cavity 26 for maintenance and repair. The slope of the staircase is reasonably designed, usually 30 to 45 degrees, ensuring both safety and convenience of operation.
[0082] The treads of the inspection staircase 12 are made of anti-slip materials to effectively prevent slipping accidents and ensure the safety of the operator.
[0083] The height of the inspection staircase 12 is customized according to the height of the cavity 26 to ensure that the operator can safely and conveniently access various parts of the cavity 26 for maintenance.
[0084] An outer guardrail 13 is provided on one side of the inspection staircase 12. The height of the guardrail 13 is 1.1 meters, made of a solid material (such as steel pipe), and the welding process is used to ensure its stability.
[0085] The design of the guardrail 13 takes into account both aesthetics and function. The longitudinal spacing is small, preventing tools or materials from accidentally falling outside the area, and increasing the sense of security of the operator during the maintenance process.
[0086] The design of the guardrail 13 is painted with a bright color to improve the recognition degree and facilitate the operator to always stay alert in the working environment.
[0087] The high-strength design of the support frame 1 effectively supports the weight of the cavity 26, ensuring the stability and safety of the equipment during operation and avoiding failures caused by uneven loads.
[0088] The provision of the maintenance staircase 12 enables the operators to easily access various parts of the equipment, reducing the difficulty of maintenance and repair and enhancing the maintainability and working efficiency of the equipment.
[0089] The design of the guardrail 13 provides safety protection, effectively reducing the occurrence of personal accidents and ensuring that the operators can be more at ease during maintenance.
[0090] By optimizing the design of the staircase and the guardrail 13, the operation process of the entire equipment becomes smoother, enabling the operators to perform equipment maintenance and material handling faster and improving the overall efficiency of the production line.
[0091] The anti-corrosion treatment of the frame 11 helps to extend the service life of the equipment, reducing the later maintenance and replacement costs and achieving long-term stable operation.
[0092] The above description is only for the implementation modes of the present utility model and is not intended to limit the present utility model. For those skilled in the art, various modifications and changes can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the scope of the claims of the present utility model.
Claims
1. A rubber powder screw conveyor, comprising a support frame (1) for supporting and a screw conveying assembly (2) arranged on the support frame (1); Features: An air blowing assembly (3) is installed at the bottom of the spiral conveying assembly (2) for cleaning the conveyed target object; The air blowing assembly (3) comprises an air blowing pipe (31) and a connecting pipe (32), wherein the connecting pipe (32) is combined with an air compressor, and one end of the air blowing pipe (31) extends to the inner side of the screw conveying assembly (2) and is adapted to the screw conveying assembly (2) through an air jet head; The spiral conveying assembly (2) comprises a cavity (26), the bottom of which is arranged in an arc shape and is adapted to the air blowing pipe (31) and the air jet head.
2. The rubber powder screw conveyor according to claim 1, characterized in that: The top of the cavity (26) is arranged in an open shape, and a cover plate (23) is arranged on the top of the cavity (26), and the cover plate (23) is adapted to the opening of the cavity (26).
3. The rubber powder screw conveyor according to claim 1, characterized in that: The lower part of the cavity (26) is adapted to the support frame (1) and is tilted at a preset angle. A driving motor (22) is provided at one end of the cavity (26). The output shaft of the driving motor (22) passes through the inner side of the cavity (26) and is provided with a conveying auger (27).
4. The rubber powder screw conveyor according to claim 3, characterized in that: A protective shell is provided on the outside of the driving motor (22) for protecting the driving motor (22); a discharge port (21) is provided at the bottom of the cavity (26) of the driving motor (22) for discharging materials.
5. The rubber powder screw conveyor according to claim 1, characterized in that: A feeding port is provided at the other end of the cavity (26), and the feeding port includes a first feeding port (24) and a second feeding port (25), and a funnel is provided at the top of the first feeding port (24) and the second feeding port (25).
6. The rubber powder screw conveyor according to claim 1, characterized in that: The support frame (1) comprises a frame body (11), the top of the frame body (11) being adapted to the outer side of the cavity (26) for supporting the cavity (26).
7. The rubber powder screw conveyor according to claim 6, characterized in that: A maintenance staircase (12) is provided on one side of the frame (11), and an outer guardrail (13) is provided on one side of the maintenance staircase (12) for protecting the outer side of the maintenance staircase (12).