Turnover device for fireproof material processing

By designing cleaning components and waste liquid collection components in the turnover device for fireproof material processing, the pollution problem during the transportation of fireproof coatings is solved, efficient cleaning and automated monitoring of the conveyor belt is achieved, and the service life of the equipment is extended and the work efficiency is improved.

CN223002227UActive Publication Date: 2025-06-20KUNSHAN HONGLEI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422100139.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-20
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During the processing of fireproof materials, liquid or semi-solid fireproof coatings may be packed or leaked during transportation, causing the paint to come into contact with and adhere to the conveyor belt, causing contamination of the conveyor belt, affecting the difficulty of normal operation and subsequent cleaning work.

Method used

A turnover device for processing fireproof materials is designed, including a cleaning assembly on the workbench. The cleaning assembly consists of inner grooves, slide grooves, cleaning scrapers, drive plates and springs. The cleaning scrapers scrape away residual materials on the transmission belt. The spring provides a buffering effect to protect the cleaning scrapers, and automated monitoring and feedback are achieved through the waste liquid collection assembly and pressure alarm.

Benefits of technology

Through the design of cleaning components, it is possible to effectively clean up the legacy materials on the conveyor belt, prevent material accumulation and wear of the conveyor belt, extend the service life of the equipment, reduce maintenance costs, and reduce manual intervention through automated monitoring and improve work efficiency.

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Abstract

The utility model discloses a turnover device for fireproof material processing, and relates to the technical field of fireproof material transportation, the turnover device comprises a workbench, a cleaning assembly is arranged in the workbench, the cleaning assembly comprises an inner groove, the inner groove is formed in the workbench, a sliding groove is formed in the workbench, and the inner groove is communicated with the sliding groove; and a cleaning scraper is inserted into the sliding groove, a driving plate is fixedly connected to the bottom of the end, arranged in the inner groove, of the cleaning scraper, a first spring is arranged in the inner groove, and the two ends of the first spring are fixedly connected with the inner groove and the driving plate correspondingly. If packaging is not tight or leakage occurs, the fireproof coating possibly makes contact with the conveying belt and adheres to the conveying belt, and once the fireproof coating leaks and adheres to the conveying belt, pollution to the surface of the conveying belt can be directly caused. And the pollution not only influences the appearance of the conveying belt, but also possibly influences the normal operation and subsequent cleaning work of the conveying belt.
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Description

Technical Field

[0001] The utility model relates to the technical field of fireproof material transportation, in particular to a turnover device for fireproof material processing. Background Art

[0002] The turnover device for fireproof material processing is a device specially designed for material handling, storage and transportation in the process of fireproof material processing. This device plays a crucial role in the production line of fireproof materials, ensuring the smooth and efficient production process. With the rapid development of fields such as construction, transportation, and energy, the demand for fireproof materials is increasing day by day. Fireproof materials have characteristics such as flame retardancy and high temperature resistance, and are important materials to ensure the safety of various facilities. In the process of fireproof material processing, it involves multiple links such as the handling of raw materials, the storage of semi-finished products, and the transportation of finished products, and all these links require efficient and safe turnover devices to support.

[0003] After retrieval, the patent document (the authorized announcement number is CN113415584A) includes a top frame and a support member. A lifting component is arranged on the support member. The support member is composed of four columns and rod bodies connecting every two columns. The inner side of the top of each column is hollow. The lifting component includes a cylinder placed inside the column. An installation plate is installed at the output end of the cylinder. Screw holes are respectively opened at the four corners of the installation plate and the bottom surface of the top frame, and connecting bolts are screwed into the screw holes. The lifting component further includes a control terminal installed on the surface of one of the rod bodies; through the designed lifting component, the height of the transmission component can be automatically adjusted according to the height of the external processing equipment, so as to adapt to different processing requirements, improve the automation of the device, and improve the overall adaptability of the device. Even on a non-horizontal placement surface, it can be used normally, improving the deficiencies in the existing structure.

[0004] However, the above device still has deficiencies:

[0005] During the transportation of some liquid or semi-solid fireproof coatings, if the packaging is not tight or leakage occurs, it may come into contact with the conveyor belt and adhere to it. Once the fireproof coating leaks and adheres to the conveyor belt, it will directly cause pollution on the surface of the conveyor belt. This kind of pollution not only affects the appearance of the conveyor belt, but also may affect its normal operation and the difficulty of subsequent cleaning work. Content of the Utility Model

[0006] The present utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the present utility model provides a turnover device for processing fireproof materials, which solves the problem that during the transportation of some liquid or semi-solid fireproof coatings, if the packaging is not tight or leakage occurs, it may come into contact with the conveyor belt and adhere to it. Once the fireproof coating leaks and adheres to the conveyor belt, it will directly cause pollution on the surface of the conveyor belt. This kind of pollution not only affects the appearance of the conveyor belt, but may also affect its normal operation and subsequent cleaning work.

[0007] To achieve the above object, the present utility model provides a turnover device for processing fireproof materials, including a workbench, and a cleaning component is arranged inside the workbench, wherein:

[0008] The cleaning component includes an inner groove, which is opened inside the workbench. A chute is opened inside the workbench, and the inner groove is communicated with the chute. A cleaning scraper is inserted into the chute. One end of the cleaning scraper arranged at the bottom inside the inner groove is fixedly connected with a driving plate. A first spring is arranged inside the inner groove, and two ends of the first spring are respectively fixedly connected with the inner groove and the driving plate.

[0009] Preferably, a pair of partition plates are fixedly connected to the top of the workbench. A plurality of rollers are rotatably connected to the inner walls of the pair of partition plates, and a conveyor belt is sleeved on the outer sides of the plurality of rollers.

[0010] Preferably, a plurality of bottom brackets are fixedly connected to the bottom of the workbench. A first cross beam frame and a second cross beam frame are fixedly connected to the side walls of the bottom brackets, and the included angle between the extension lines of the first cross beam frame and the second cross beam frame is ninety degrees.

[0011] Preferably, a waste liquid collection component is arranged below the workbench. The waste liquid collection component includes a first notch, which is opened inside the workbench. A waste liquid box is fixedly connected below the workbench, and a second notch is opened at the top of the waste liquid box, and the second notch is communicated with the first notch.

[0012] Preferably, an inclined notch is engraved on one side wall of the first notch close to the cleaning scraper. A pushing plate is arranged inside the first notch, and a second spring is arranged below the pushing plate. Two ends of the second spring are respectively fixedly connected with the pushing plate and the waste liquid box.

[0013] Preferably, a pressure alarm is arranged on the side wall of the waste liquid box, and the pressure alarm is arranged below the pushing plate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. Through the setting of the cleaning component, when the conveyor belt transports the fireproof material, the conveyor belt will drive slowly. When there is leftover material of the fireproof material on the conveyor belt, the leftover material will come into contact with the cleaning scraper along with the movement of the conveyor belt, so that the leftover material can be scraped off the conveyor belt by the cleaning scraper, thus achieving the cleaning effect.

[0016] The advantage of this design is that by timely cleaning the leftover material on the conveyor belt, it is possible to prevent the accumulation, dropping or affecting the normal transportation of subsequent materials of these materials during transportation, thus ensuring the continuity and high efficiency of the production line. Secondly, if the leftover material is not cleaned in time, it may increase the wear of the conveyor belt, and even damage the conveyor belt or related equipment. The design of the cleaning scraper can effectively reduce this wear, extend the service life of the equipment and reduce the maintenance cost.

[0017] 2. Through the setting of the first spring, when cleaning the conveyor belt, when the cleaning scraper contacts the conveyor belt, if the cleaning scraper touches a hard object, the cleaning scraper can slide in the chute, and the first spring will be compressed at this time, converting the impact force into the elastic potential energy inside it, thus achieving the buffering effect.

[0018] The advantage of this design is that the direct collision between the hard object and the cleaning scraper may cause damage or deformation of the cleaning scraper, thereby affecting its cleaning effect and service life. Through the buffering effect of the first spring, the impact force generated by the collision can be absorbed, reducing the damage of the cleaning scraper and extending the service life of the cleaning scraper. Secondly, the sliding of the cleaning scraper in the chute and the buffering effect of the first spring enable the entire cleaning mechanism to maintain a certain stability and reliability in the face of abnormal situations such as hard objects, reducing downtime or failures caused by unexpected situations.

[0019] 3. Through the setting of the waste liquid collection component, as the cleaning component cleans, the leftover material of the fireproof material on the conveyor belt will slowly fall off. These materials will enter the waste liquid box through the first notch and the second notch. As the leftover material of the fireproof material increases, its weight will slowly press the push plate down, and finally the push plate will contact the pressure alarm.

[0020] The advantage of this design is that by the weight of the material pressing the push plate down to finally trigger the pressure alarm, the automatic monitoring of the material accumulation amount in the waste liquid box is realized. Once the material accumulates to a certain extent, the system will immediately give feedback to remind the operator to clean the waste liquid box in time, avoiding problems such as overflow, blockage or others that may be caused by excessive material accumulation. In the traditional method, the operator needs to regularly check the material accumulation situation in the waste liquid box and clean it manually. This design reduces the frequency of manual intervention, reduces the labor intensity and improves the work efficiency. Brief Description of the Drawings

[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 is a cross-sectional structural schematic diagram of the present utility model;

[0023] Figure 3 is a cross-sectional structural schematic diagram of the workbench of the present utility model;

[0024] Figure 4 of the present utility model Figure 3 structural schematic diagram at position A.

[0025] In the figure: 1, workbench; 2, partition board; 3, roller; 4, transmission belt; 5, bottom bracket; 6, first cross beam frame; 61, second cross beam frame; 7, cleaning component; 71, inner groove; 72, chute; 73, cleaning scraper; 74, driving plate; 75, first spring; 8, waste liquid collection component; 81, first notch; 82, second notch; 83, inclined opening; 84, waste liquid box; 85, pushing plate; 86, second spring; 87, pressure alarm. Specific embodiments

[0026] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] As Figures 1-4 shown, a turnover device for processing fireproof materials includes a workbench 1, a pair of partition boards 2 are fixedly connected to the top of the workbench 1, several rollers 3 are rotatably connected to the inner walls of the pair of partition boards 2, and a transmission belt 4 is sleeved outside the several rollers 3.

[0028] Several bottom brackets 5 are fixedly connected to the bottom of the workbench 1, a first cross beam frame 6 and a second cross beam frame 61 are fixedly connected to the side walls of the bottom brackets 5, and the included angle between the extension lines of the first cross beam frame 6 and the second cross beam frame 61 is ninety degrees.

[0029] Inside the workbench 1, a cleaning component 7 is provided. The cleaning component 7 includes an inner groove 71 which is opened inside the workbench 1. A sliding groove 72 is opened inside the workbench 1, and the inner groove 71 communicates with the sliding groove 72. A cleaning scraper 73 is inserted into the sliding groove 72. When the conveyor belt 4 transports the fireproof material, the conveyor belt 4 will slowly drive. When there is residual material left on the conveyor belt 4, the residual material will come into contact with the cleaning scraper 73 as the conveyor belt 4 drives, so that the residual material can be scraped off the conveyor belt 4 by the cleaning scraper 73, thus achieving the cleaning effect.

[0030] By timely cleaning the residual material on the conveyor belt 4, it is possible to prevent this material from accumulating, falling, or affecting the normal transportation of subsequent materials during the transportation process, thereby ensuring the continuity and high efficiency of the production line. Secondly, if the residual material is not cleaned in time, it may increase the wear of the conveyor belt 4, and even damage the conveyor belt 4 or related equipment. The design of the cleaning scraper 73 can effectively reduce this wear, extend the service life of the equipment, and reduce the maintenance cost.

[0031] At one end of the cleaning scraper 73 located inside the inner groove 71, a driving plate 74 is fixedly connected. A first spring 75 is arranged inside the inner groove 71, and both ends of the first spring 75 are fixedly connected to the inner groove 71 and the driving plate 74 respectively. When cleaning the conveyor belt 4, when the cleaning scraper 73 comes into contact with the conveyor belt 4, if the cleaning scraper 73 touches a hard object, the cleaning scraper 73 can slide in the sliding groove 72, and the first spring 75 will be compressed at this time, converting the impact force into elastic potential energy inside it, thus achieving a buffering effect.

[0032] The direct collision between the hard object and the cleaning scraper 73 may cause the cleaning scraper 73 to be damaged or deformed, thereby affecting its cleaning effect and service life. Through the buffering effect of the first spring 75, the impact force generated by the collision can be absorbed, reducing the damage to the cleaning scraper 73 and extending the service life of the cleaning scraper 73. Secondly, the sliding of the cleaning scraper 73 in the sliding groove 72 and the buffering effect of the first spring 75 enable the entire cleaning mechanism to maintain a certain stability and reliability when facing abnormal situations such as hard objects, reducing downtime or failures caused by unexpected situations.

[0033] Below the workbench 1, a waste liquid collection component 8 is provided. The waste liquid collection component 8 includes a first notch 81 which is opened inside the workbench 1. A waste liquid box 84 is fixedly connected below the workbench 1, and a second notch 82 is opened at the top of the waste liquid box 84, and the second notch 82 communicates with the first notch 81.

[0034] On one side wall of the first notch 81 close to the cleaning scraper 73, an inclined notch 83 is engraved. Inside the first notch 81, a pushing plate 85 is arranged. Below the pushing plate 85, a second spring 86 is arranged. Two ends of the second spring 86 are fixedly connected to the pushing plate 85 and the waste liquid box 84 respectively.

[0035] On the side wall of the waste liquid box 84, a pressure alarm 87 is arranged. The pressure alarm 87 is arranged below the pushing plate 85. With the cleaning of the cleaning assembly 7, the materials left on the fireproof material on the transmission belt 4 will slowly fall off. These materials will enter the waste liquid box 84 through the first notch 81 and the second notch 82. As the materials left on the fireproof material increase, their weight will slowly press the pushing plate 85 to move downward, and finally the pushing plate 85 contacts the pressure alarm 87.

[0036] By the weight of the materials pressing the pushing plate 85 to move downward, finally the pressure alarm 87 is triggered, realizing the automatic monitoring of the accumulation amount of materials in the waste liquid box 84. Once the materials accumulate to a certain extent, the system will immediately give feedback to remind the operator to clean the waste liquid box 84 in time, avoiding problems such as overflow, blockage or others that may be caused by excessive accumulation of materials. In the traditional way, the operator needs to regularly check the accumulation situation of materials in the waste liquid box 84 and clean it manually. This design reduces the frequency of manual intervention, reduces the labor intensity and improves the work efficiency.

[0037] Working principle: When the transmission belt 4 transports the fireproof material, the transmission belt 4 will slowly drive. When there are materials left on the fireproof material on the transmission belt 4, the left materials will contact the cleaning scraper 73 along with the drive of the transmission belt 4, so that the left materials can be scraped off the transmission belt 4 by the cleaning scraper 73, thus achieving the cleaning effect.

[0038] When cleaning the transmission belt 4, when the cleaning scraper 73 contacts the transmission belt 4, if the cleaning scraper 73 contacts a hard object, the cleaning scraper 73 can slide in the sliding groove 72. At this time, the first spring 75 will be compressed, converting the impact force into the elastic potential energy inside it, thus achieving the buffering effect.

[0039] With the cleaning of the cleaning assembly 7, the materials left on the fireproof material on the transmission belt 4 will slowly fall off. These materials will enter the waste liquid box 84 through the first notch 81 and the second notch 82. As the materials left on the fireproof material increase, their weight will slowly press the pushing plate 85 to move downward, and finally the pushing plate 85 contacts the pressure alarm 87.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. A turnover device for processing fireproof materials, characterized in that: The invention comprises a workbench (1), wherein a cleaning component (7) is arranged inside the workbench (1), wherein: The cleaning assembly (7) comprises an inner groove (71), wherein the inner groove (71) is provided inside the workbench (1), a slide groove (72) is provided inside the workbench (1), the inner groove (71) and the slide groove (72) are communicated with each other, a cleaning scraper (73) is inserted inside the slide groove (72), the cleaning scraper (73) is arranged at the bottom of one end inside the inner groove (71) and is fixedly connected to a driving plate (74), a first spring (75) is provided inside the inner groove (71), and two ends of the first spring (75) are respectively fixedly connected to the inner groove (71) and the driving plate (74).

2. A turnover device for processing fireproof materials according to claim 1, characterized in that: A pair of partitions (2) are fixedly connected to the top of the workbench (1); a plurality of rollers (3) are rotatably connected to the inner walls of the pair of partitions (2); and transmission belts (4) are sleeved on the outer sides of the plurality of rollers (3).

3. A turnover device for processing fireproof materials according to claim 2, characterized in that: The bottom of the workbench (1) is fixedly connected to a plurality of bottom brackets (5), and the side walls of the bottom brackets (5) are fixedly connected to a first crossbeam frame (6) and a second crossbeam frame (61), wherein the angle between the extension lines of the first crossbeam frame (6) and the second crossbeam frame (61) is ninety degrees.

4. A turnover device for processing fireproof materials according to claim 1, characterized in that: A waste liquid collecting assembly (8) is arranged below the workbench (1), and the waste liquid collecting assembly (8) comprises a first notch (81), and the first notch (81) is opened inside the workbench (1); a waste liquid frame (84) is fixedly connected below the workbench (1), and a second notch (82) is opened on the top of the waste liquid frame (84), and the second notch (82) is connected to the first notch (81).

5. A turnover device for processing fireproof materials according to claim 4, characterized in that: A side wall of the first notch (81) close to the cleaning scraper (73) is engraved with an oblique notch (83), a pushing plate (85) is arranged inside the first notch (81), a second spring (86) is arranged below the pushing plate (85), and two ends of the second spring (86) are respectively fixedly connected to the pushing plate (85) and the waste liquid frame (84).

6. A turnover device for processing fireproof materials according to claim 5, characterized in that: A pressure alarm (87) is provided on the side wall of the waste liquid frame (84), and the pressure alarm (87) is arranged below the push plate (85).

Citation Information

Patent Citations

  • Turnover device for processing fireproof plates

    CN113415584A